KSB ISORIA 10 Installation & Operating Manual
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KSB ISORIA 10 Installation & Operating Manual

Butterfly valve
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Butterfly Valve
Installation/Operating Manual

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  • Page 1 Butterfly Valve Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB S.A.S, Gennevilliers (Paris), France 25/01/2022...

  • Page 3: Table Of Contents

    Contents Contents General.............................. 5 Principles ................................ 5 Installation of partly completed machinery.................... 5 Target group.............................. 5 Other applicable documents.......................... 5 Symbols ................................ 5 Key to safety symbols/markings........................ 6 Safety .............................. 7 General................................ 7 Intended use .............................. 7 2.2.1 Prevention of foreseeable misuse....................... 8 Personnel qualification and training....................... 8 Consequences and risks caused by non-compliance with this manual ............ 8 Safety awareness .............................. 8 Safety information for the operator/user ....................... 8 Safety information for maintenance, inspection and installation .............. 9...
  • Page 4 Contents Shutdown................................ 25 6.3.1 Measures to be taken for shutdown .................... 25 Returning to service ............................ 25 Servicing/Maintenance ........................ 26 Safety regulations............................ 26 Spare parts stock............................. 26 7.2.1 Ordering spare parts.......................... 26 Servicing/Inspection............................ 27 7.3.1 Supervision of operation ........................ 27 7.3.2 Dismantling the valve ........................ 27 7.3.3 Assembling the valve ......................... 28 Trouble-shooting..........................

  • Page 5: General

    In the event of damage, immediately contact your nearest KSB sales organisation responsible to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Installation at Site. (ð Section 5, Page 17) 1.3 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel.

  • Page 6: Key To Safety Symbols/Markings

    1 General 1.6 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. WARNING WARNING This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury.

  • Page 7: Safety

    2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER In addition to the present general safety information the action-related safety information given in the other sections must be observed. 2.1 General ▪ This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property.

  • Page 8: Prevention Of Foreseeable Misuse

    2 Safety 2.2.1 Prevention of foreseeable misuse ▪ Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding temperature, etc. ▪ Observe all safety information and instructions in this manual. 2.3 Personnel qualification and training ▪...

  • Page 9: Safety Information For Maintenance, Inspection And Installation

    2 Safety 2.7 Safety information for maintenance, inspection and installation ▪ Modifications or alterations of the valve require the manufacturer's prior consent. ▪ Use only original spare parts or parts/components authorised by the manufacturer. The use of other parts/components can invalidate any liability of the manufacturer for resulting damage.

  • Page 10: Transport/Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
  • Page 11 3 Transport/Storage/Disposal Fig. 3: Transporting a valve with counterweight in a vertical position Fig. 4: Transporting a valve with neck extension in a vertical position Fig. 5: Transporting the valve in a horizontal position 11 of 50...

  • Page 12: Storage/Preservation

    3 Transport/Storage/Disposal Fig. 6: Transporting the valve in a horizontal position 3.3 Storage/preservation If commissioning is to take place some time after delivery, we recommend that the following measures be taken for storing the valve: CAUTION Damage due to frost, humidity or dirt Corrosion/contamination of the valve! ▷...

  • Page 13: Disposal

    3 Transport/Storage/Disposal NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids handled, consumables and supplies which are hot or pose a health hazard Hazard to persons and the environment! ▷...

  • Page 14: Valve Description

    4.2.3 Product information as per Regulation No. 1907/2006 (REACH) For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see https:// www.ksb.com/ksb-en/About-KSB/Corporate-responsibility/reach/ 4.3 Marking In accordance with the current European Pressure Equipment Directive (PED) the valves are marked as shown in the following table: Fluids in Groups 1 and 2 Fig. 7: Fluids in Groups 1 and 2...

  • Page 15: Design Details

    4 Valve Description Maximum permissible pressure for Maximum permissible temperature dead-end service or downstream dismantling Pipe flange connection Month and year of construction Serial number CE symbol with identification number of the notified body 4.5 Design details Design ▪ Semi-lug body - T2 (BOAX-S) ▪...

  • Page 16: Function

    4 Valve Description – The MA manual gearboxes developed by KSB-AMRI cover torques of up to 250 Nm. – Force transmission via planetary gear makes them ideally suited for centred- disc butterfly valves. – Exterior coating: polyurethane, average thickness 80 µm, colour: RAL 9011 black –...

  • Page 17: Installation At Site

    5 Installation at Site 5 Installation at Site 5.1 General information/Safety regulations The consultant, construction company or operator are responsible for positioning and installing the valves. Planning errors and installation errors may impair the reliable function of the valves and pose a substantial safety hazard. WARNING Damage to pressure enclosure or add-on parts Leakage from or rupture of the valve...

  • Page 18: Preparing The Valve

    5 Installation at Site Preferred installation position Fig. 10: Installation position: horizontal shaft 5.3 Preparing the valve CAUTION Outdoor installation Damage due to corrosion! ▷ Provide weather-proof protection to protect the valve against moisture. 1. Thoroughly clean, flush and blow through all vessels, piping and connections. 2.
  • Page 19 5 Installation at Site CAUTION Improper installation Damage to the liner! ▷ Do not use a seal between body and flange. ▷ Provide sufficient clearance when inserting the valve into the pipe. ▷ Make sure that the body is correctly centred between the pipe flanges. Fig. 11: Minimum dimension for installation in the pipe Valve length + 40 mm ü...

  • Page 20: Flange Connection Bolts

    5 Installation at Site 5.4.2 Flange connection bolts BOAX-S BOAX-SF Fig. 12: Flange connection for BOAX-S and BOAX-SF Table 4: BOAX-S – Dimensions [mm] EN 1092 PN 6 Type 11 EN 1092 PN 10 Type 11 EN 1092 PN 16 Type 11 Bolt size Bolt size Bolt size...

  • Page 21: Dead-End Service

    5 Installation at Site Table 5: BOAX-SF – Dimensions [mm] EN 1092 PN 10 Type 11 EN 1092 PN 16 Type 11 Bolt size Bolt size Bolt/Nut 51,5 8 x M12 x 30 51,5 8 x M12 x 30 46,5 8 x M12 x 30 46,5 8 x M12 x 30 38,0...

  • Page 22: Valves With Actuator

    5 Installation at Site 5.5 Valves with actuator WARNING Impermissible loads resulting from operating conditions, add-on parts and valve- mounted components, e.g. actuators Leakage from or rupture of the valve body! ▷ Lay the piping in such a way that detrimental thrust forces and bending forces are kept away from the valve body.

  • Page 23: Commissioning/Start-Up/Shutdown

    6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning CAUTION Welding beads, scale and other impurities in the piping Damage to the valve! ▷ Remove any impurities from the piping, e.g. by flushing the pipe with the valve in fully open position. ▷ If necessary, install a strainer. DANGER All work performed on the actuator: Risk of injury!

  • Page 24: Functional Test

    6 Commissioning/Start-up/Shutdown 6.1.2.3 Actuating element – electric actuator WARNING Improper handling of electric actuator Crushing of fingers! Damage to the actuator or the valve! ▷ Never touch the rotating components. ▷ Ensure that any objects and parts of the body are removed from the actuator coupling area prior to starting the actuator.

  • Page 25: Shutdown

    6 Commissioning/Start-up/Shutdown 6.3 Shutdown 6.3.1 Measures to be taken for shutdown During prolonged shutdown periods, ensure that the following conditions are met: 1. Drain fluids which change their physical condition due to changes in concentration, polymerisation, crystallisation, solidification, etc. from the piping. 2.

  • Page 26: Servicing/Maintenance

    NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet.

  • Page 27: Servicing/Inspection

    Always observe the safety instructions and information. (ð Section 7, Page 26) In the event of damage you can always contact KSB Service. 7.3.2.2 Preparing the valve 1. Move the valve into open position with the valve disc at an angle of 10°.

  • Page 28: Assembling The Valve

    7 Servicing/Maintenance 7.3.2.4 Dismantling the piping ü The notes and steps stated in (ð Section 7.3.2.1, Page 27) and (ð Section 7.3.2.2, Page 27) have been observed or carried out. ü The electric actuator has been de-energised and secured against unintentional start-up. 1. Open the valve disc to an angle of 10°. 2.

  • Page 29: Trouble-Shooting

    ▷ For any work performed in order to remedy faults on the valve observe the relevant information given in this operating manual and/or the product literature provided by the accessories manufacturers. If problems occur that are not described in the following table, consultation with the KSB service is required. Table 8: Trouble-shooting Problem Possible cause...

  • Page 30: Related Documents

    9 Related Documents 9 Related Documents 9.1 General assembly drawing with list of components DN 32 - 80 DN 100 - 150 DN 20 - 25 Fig. 13: Sectional drawings of BOAX-S/SF DN 20 to DN 150 DN 250 DN 200 DN 300 Fig. 14: Sectional drawings of BOAX-S/SF DN 200 to DN 300 30 of 50...
  • Page 31 DN 500 - 600 Fig. 15: Sectional drawings of BOAX-S/SF DN 350 to DN 600 Table 9: List of components Part Description Materials KSB code Body 20 - 600 Nodular cast iron JS 1030 Thermal barrier 20 - 450 Polyamide, glass-fibre reinforced Shaft 20 - 600 Stainless steel, 13 % chromium - 1.4029...

  • Page 32: Dimensions And Weights

    9 Related Documents 9.2 Dimensions and weights 9.2.1 Dimensions and weights of BOAX-S DN 125 - 150 DN 20 - 50 DN 65 - 80 DN 100 DN 200 DN 300 DN 500 DN 250 DN 350 - 450 DN 600 Fig. 16: Sectional drawings of BOAX-S 32 of 50...
  • Page 33 9 Related Documents Table 10: Dimensions and weights Top flange to Flat shaft end Square shaft Valve disc [kg] ISO 5211 Ø z [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 20/25 27 41,5 50,3 53,9 137,5 58,8 88,9 204,5 117,3 F05 11,9...
  • Page 34 9 Related Documents 9.2.1.1 Connection in acc. with EN 1092-1 for BOAX-S Fig. 17: Connection for BOAX-S Table 11: Bolt circle diameter [mm] Bolt circle diameter Ø K PN 6 PN 10 PN 16 20/25 34 of 50...

  • Page 35: Dimensions And Weights Of Boax-Sf

    9 Related Documents 9.2.2 Dimensions and weights of BOAX-SF DN 150 DN 20 - 65 DN 200 (PN16) DN 80 DN 100-125 DN 200 (PN 10) DN 250 DN 300 DN 350 - 450 DN 500 DN 600 Fig. 18: Sectional drawings of BOAX-SF 35 of 50...
  • Page 36 9 Related Documents Table 12: Dimensions and weights Flat shaft end Square shaft Valve disc [kg] Ø z [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 10/16 41,5 10/16 41,5 10/16 50,3 10/16 53,9 10/16 137,5 58,8 10/16 10/16...
  • Page 37 9 Related Documents 9.2.2.1 Connection in acc. with EN 1092-1 for BOAX-SF Fig. 19: Connection for BOAX-SF Table 13: Bolt circle diameter Ø K PN 10 PN 16 37 of 50...

  • Page 38: Dimensions And Weights Of Boax-S/Sf + Lp Lever

    9 Related Documents 9.2.3 Dimensions and weights of BOAX-S/SF + LP lever Fig. 20: Unit comprising BOAX-S + LP lever Table 14: Dimensions and weights of BOAX-S/SF with LP lever BOAX-S BOAX-SF [mm] [mm] [mm] [mm] [kg] [kg] 20/25 163,1 163,1 163,1 167,1 185,1 189,6...

  • Page 39: Dimensions And Weights Of Boax-S/Sf + Ma Manual Gearbox

    9 Related Documents 9.2.4 Dimensions and weights of BOAX-S/SF + MA manual gearbox Fig. 21: Unit comprising BOAX-SF + MA manual gearbox Table 15: Dimensions and weights of BOAX-S/SF with MA manual gearbox – DN 20 - 250 Type BOAX-S BOAX-SF [mm] [mm] [mm] [kg] [kg] 20/25 MA12...

  • Page 40: Dimensions And Weights Of Boax-S/Sf + Mn And Mr Manual Gearboxes

    9 Related Documents 9.2.5 Dimensions and weights of BOAX-S/SF + MN and MR manual gearboxes Fig. 22: Unit comprising BOAX-S + MN/MR manual gearbox Table 16: Dimensions and weights of BOAX-S/SF with MN and MR manual gearboxes – DN 20 - 250 Type ØE BOAX-S BOAX-SF [mm] [mm]...

  • Page 41: Dimensions And Weights Of Boaxmat-S And Boaxmat-Sf

    [mm] [mm] [mm] [kg] [kg] 20/25 10/16 AQ1L 10/16 AQ1L 10/16 AQ1L 10/16 AQ1L 10/16 AQ1L 10/16 AQ3L 10/16 AQ3L 10/16 AQ7L 10/16 AQ7L 10/16 Contact KSB. The weights given refer to the valve + actuating element. 41 of 50...
  • Page 42 15,5 10/16 AQ10 15,6 19,0 10/16 AQ15 17,8 21,0 10/16 AQ15 24,9 37,0 AQ25 30,8 52,0 AQ50 47,0 61,0 AQ50 75,0 85,0 SQ120 Contact KSB. 117,0 138,0 SQ120 Contact KSB. 147,0 197,0 SQ120 Contact KSB. 182,0 216,0 42 of 50...

  • Page 43: Flange Dimensions

    9 Related Documents 9.3 Flange dimensions Fig. 25: Pipe flange dimensions Ø2a : Maximum permissible inside diameter of the pipe flange Ø2b : Outside diameter Ø3 : Minimum inside diameter of the pipe flange Ø6 : Minimum outside diameter of the raised face If the butterfly valve is used for downstream dismantling, the tightening torque must be lower than: C1 max.

  • Page 44: Eu Declaration Of Conformity

    DN 50 - 800 Butterfly valves: BOAX-S/SF PN 10/16 DN 20 - 600 BOAX-B PN 10/16 DN 40 - 1000 ISORIA 10 PN 10 DN 40 - 1000 ISORIA 16 PN 16 DN 40 - 1000 ISORIA 20 PN 20...
  • Page 45 In accordance with the declaration of conformity as per the European Pressure Equipment Directive (PED) ● : On request available in accordance with the declaration of conformity as per the European Pressure Equipment Directive Configuration not available Table 20: For ISORIA 10 and ISORIA 16 valves Valves ISORIA 10 ISORIA 16 Fluid handled...
  • Page 46 10 EU Declaration of Conformity Table 22: For BOAX-S/SF and BOAX-B valves Valves BOAX-S/SF BOAX-B Fluid handled Liquids Gases Liquids Gases Hazardous Group Table Type of liner ● ✔ ✔ ✔ ● ✔ ✔ ✔ ● ✔ ✔ ✔ ● ✔ ●...

  • Page 47: Certificate Of Decontamination

    11 Certificate of Decontamination 11 Certificate of Decontamination Type: ..........................Order number/ Order item number ..........................Delivery date: ..........................Field of application: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ ⃞ Corrosive Oxidising Flammable Explosive Hazardous to health ⃞...

  • Page 48: Index

    Index Index Actuation/operation 23 Return to supplier 12 Actuators 22 Returning to service 25 Certificate of Decontamination 47 Safety 7 Commissioning/start-up 23 Safety awareness 8 Scope of supply 16 Shutdown 25 Spare part Dead-end valve 17 Ordering spare parts 26 Design 15 Storage 12 Dismantling 27 Dismantling the valve 27 Disposal 13 Transport 10 Event of damage 5 Warnings 6 Ordering spare parts 26 Warranty claims 5 Faults...
  • Page 50 KSB S.A.S. 4, allée des Barbanniers • 92635 Gennevilliers Cedex (France) Tél. 09 69 39 29 79 www.ksb.com/fr-fr...

This manual is also suitable for:

Isoria 16Isoria 20Isoria 25MammouthBoax-sBoax-sf ... Show all

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