mycom i125S Instruction Manual page 90

Screw compressor
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Symptom
07
Leak from
mechanical
seal
08
Squeaking
sound from
mechanical
seal part
09
Capacity
control
malfunction
10
Compressor
generates
abnormal
vibration
and/or
sound.
Screw Compressor i-series
Direct cause
Deteriorated part(s)
Deteriorated seal
ring/mating ring
Incompatibility of
Unsuitable
lubricant and
lubricant was
operating conditions
selected, or
(such as working
operating
temperature range
conditions have
or refrigerant)
changed after
installation of the
equipment.
Poor contact of
Foreign matters
sliding surfaces
attached to sliding
surfaces, due to
contaminated
lubricant.
Faulty assembly of
parts
Human error
During initial period
As the sliding
after exchange for
surfaces are very
new product,
hard and dense,
squeaks may be
they need time to
heard from sliding
fit together.
surfaces until they
fit together.
Failure of capacity
Mostly caused by
control solenoid
coil burnout.
valve or related
relays
Internal leakage of
Aging degradation
capacity control
solenoid valve
Capacity control oil
Leak/clogging in
supply line is
solenoid valve
defective.
gland or oil supply
piping
M rotor shaft
Thrust bearing
vibrates
glands are
excessively.
tightened unevenly.
Thrust bearing
glands get
loosened.
Root cause
If deteriorated over time, replace.
For other specific causes, see the
causes/action for symptom
"Overheating of sliding surface".
If possible, review the operating
conditions.
If not, see "4-1 Lubricant
(Refrigerant Oil)" to select suitable
lubricant and replace the whole
quantity.
Replace the whole quantity of
lubricant.
Install bypass filter to oil supply
line.
Disassemble, replace parts and
reassemble.
Use assembly check sheet to
ensure confirmation.
Squeaking itself does not cause
leak from seal or deterioration in
sealing function.
Normally, squeaking is heard for
several dozens of hours, however,
it may last longer in rare cases.
→In this case, contact one of our
service centers.
If deteriorated over time, replace.
If the symptom is caused by water
leakage, etc., remove the
cause(s) and then replace
defective part(s).
For details, refer to the instruction
manual of solenoid valve.
Replace.
Remove cause, and check oil for
contamination/replace oil.
If lock nuts are not loose and parts
such as thrust bearing are free of
defects, tighten the glands evenly.
Lock washer claw not bended, or
thrust bearing rolling elements
(balls) are worn.
→ Check the thrust bearing. If
any defect is found, replace it,
and then reassemble it after
adjusting end clearance and
checking shaft runout.
6-6
2200M4JE-HO-iS2-N_2014.04.
Chapter 6 Troubleshooting
Action

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