Graco Therm-O-Flow C03509 Instructions-Parts List Manual
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Graco Therm-O-Flow C03509 Instructions-Parts List Manual

Graco Therm-O-Flow C03509 Instructions-Parts List Manual

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INSTRUCTIONS–PARTS LIST
Parts
INSTRUCTIONS
CARBON STEEL
200 LITER (55 GALLON) AND 20 LITER (5 GALLON)
Therm-O-Flow
(Heated Check-Mate 800)
with heaters, insulation, and shrouds
398 bar (5850 psi) Maximum Fluid Working Pressure
200 Liter (55 Gallon)
243276 TOF Plus Pump Module (all voltages)
241987 Pump Module, 480 VAC
20 Liter (5 Gallon)
C03509 Pump Module, 480/575 VAC
C03512 Pump Module, 240 VAC
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ECOPYRIGHT 1996, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
Pump Modules
First choice when
quality counts.t
Model C03509
310530
Rev. F

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Summary of Contents for Graco Therm-O-Flow C03509

  • Page 1 241987 Pump Module, 480 VAC 20 Liter (5 Gallon) C03509 Pump Module, 480/575 VAC C03512 Pump Module, 240 VAC Model C03509 GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 ECOPYRIGHT 1996, GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    Inspection/Maintenance Frequency ... Graco Phone Numbers ......

  • Page 3: Symbols

    D Read all instruction manuals, warnings, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories. D Check the equipment daily. Repair or replace worn or damaged parts immediately.
  • Page 4 WARNING INJECTION HAZARD Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Splashing fluid in the eyes or on the skin can also cause serious injury. D Fluid injected into the skin might look like just a cut, but it is a serious injury.
  • Page 5 WARNING MOVING PARTS HAZARD Moving parts, such as the pump inlet can pinch fingers. D Keep clear of all moving parts when starting or operating the equipment. D Do not operate the equipment with the guard removed. D Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air.

  • Page 6: Introduction

    Introduction The Therm-O-Flow Pump Module consists of a spe- This manual describes installing, operating and servic- cially designed Check-Mate 800 Displacement Pump ing the pump module. For information about the pump for heated applications, combined with a sensor, itself, see 308570. junction box, band heaters, insulation, and shrouds.

  • Page 7: Installation

    Installation Installing 200 Liter (55 Gallon) Pump Module Before you begin this procedure, make sure: D you have your system documentation and copies of the following manuals: 310523 (200 l/55 gal.) ram 310527 (200 l/55 gal.) TOF supply unit or 309085 (200 l/55 gal.) TOF Plus supply unit 308570 (servicing the pump) D either the air motor is secured in the ram (if you...
  • Page 8 (100). If pump module is already 12. Connect all fluid hoses. wired to junction box, go to step 9. 13. Fill wet-cup/packing nut (50) 1/3 full of Graco a. Open cover of junction box. Throat Seal Liquid, or compatible solvent/lubricant.

  • Page 9: Installing 20 Liter (5 Gallon) Pump Module

    Installation Installing 20 Liter (5 Gallon) Pump Module 7. Attach follower to pump: a. Attach pump inlet (80) to follower plate. Before starting procedure, make sure: Tighten screws on follower adapter. D system documentation and copies of the following b. Attach air line to blow-off valve. manuals are available: c.

  • Page 10: Grounding

    12. Connect all fluid hoses. and/or the individual component drawing. Insulate the 13. Fill the wet-cup/packing nut (50) 1/3 full of Graco required components before the components are Throat Seal Liquid, or compatible solvent/lubricant.

  • Page 11: Operation

    NOTE: Adding Graco Throat Seal Liquid or other to relieve pressure gradually, then loosen completely. compatible solvents to wet-cup will help lubricate Now clear the tip/nozzle or hose.
  • Page 12 Operation Flushing Safety 2. Perform the Pressure Relief Procedure on page 11. WARNING Use fluids and solvents that are chemically compat- ible with the equipment wetted parts. See the Technical Data sections of all the equipment WARNING manuals. Always read the material manufacturer’s literature before using fluid or solvent in this pump.

  • Page 13: Troubleshooting

    Troubleshooting For additional trouble-shooting information about the pump, see the pump’s documentation. Problem Cause(s) Solution(s) Rapid down stroke or up stroke Material not heated to proper Check and adjust temperature set point. pumping temperature Air is trapped in pump Bleed air from the pump using this pro- cedure: 1.

  • Page 14: Service

    Service This section contains the procedures for: b. With the follower completely out of the drum, remove the drum. D servicing a pump module from a 200 liter (55 gal- c. Being careful not to damage the follower lon) supply unit wipers, wipe any material build-up from the D servicing a pump module from a 20 liter (5 gallon) follower plate and wipers.
  • Page 15 Service Removing the Pump Module from 200 Liter (55 gallon) Supply Unit (continued) 10. RTV sealant on the pump shrouds (1) may make it difficult to remove individual shroud pieces. Using a knife or razor, scrape the sealant off of the seams of the shrouds.
  • Page 16 Service Separating the 200 Liter (55 Gallon) Pump Module from the Air Motor Fig. 8. To separate the pump from the air motor: 1. Remove the remaining sheet-metal shrouds from the pump. 2. Remove the coupling nut (40), which attaches the pump to the air motor.

  • Page 17: Servicing Pump Module From 20 Liter (5 Gallon) Supply Unit

    Service Servicing Pump Module from 20 Liter 2. Make sure the ram hand valve is in the OFF position. (5 gallon) Supply Unit This section describes how to: WARNING D remove a pump module from a 20 liter (5 gallon) To reduce the risk of serious injury whenever you supply unit are instructed to relieve pressure, always follow the...
  • Page 18 Service Removing Pump Module from 20 Liter (5 gallon) Supply Unit (continued) 10. Fig. 9. RTV sealant on the pump shrouds may make it difficult to remove individual shroud pieces (8) and (A). Using a knife or razor, scrape the sealant off of the seams of the shrouds. 11.
  • Page 19 Service Separating the 20 Liter (5 Gallon) Pump Module from the Air Motor Fig. 10. To separate the pump from the air motor: 1. Remove the remaining sheet-metal shrouds from the pump. 2. Remove the coupling nut (40), which attaches the pump to the air motor.

  • Page 20: Replacing Heater Bands And Sensors In Pump-Module

    Service Replacing Heater Bands and Sensors in 7. Re-connect heater wires and re-attach ceramic caps that insulate terminal. Pump-Module Module heaters and sensor can be serviced without NOTE: On TOF Plus machines (all machines removing pump module from supply unit. Remove manufactured after June 2000), the heaters are not front shrouds and pump insulation.

  • Page 21: Wiring Diagrams

    Wiring Diagrams Therm-O-Flow Plus Pump Module with 3 lug heaters, 200 liter (55 gal.) Model 243276, Series A Heated Pump, 240 VAC Supply Units – (used on Therm-O-Flow 55, June 2000 and after) TI0673 Fig. 12 310530...
  • Page 22 Wiring Diagrams Therm-O-Flow Plus Pump Module with 3 lug heaters, 200 liter (55 gal.) Model 243276, Series A Heated Pump, 400, 480 and 575 VAC Supply Units – (used on Therm-O-Flow 55, June 2000 and after) TI0673 Fig. 13 310530...

  • Page 23: Model C03509, Therm-O-Flow Pump Module, 20 Liter (5 Gal.) 480/575 Vac

    Wiring Diagrams Model C03509, Therm-O-Flow Pump Module, 20 liter (5 gal.) 480/575 VAC To Control Box FHA1 FHB1 FHB2 FHA2 PHB1 PHT1 PHB2 PHT2 Fig. 14 310530...

  • Page 24: Model C03512, Therm-O-Flow Pump Module, 20 Liter (5 Gal.) 240 Vac

    Wiring Diagrams Model C03512, Therm-O-Flow Pump Module, 20 liter (5 gal.) 240 VAC To Control Box Fig. 15 310530...

  • Page 25: Parts

    Parts Model 241987, Therm-O-Flow Pump Module, 200 liter (55 gal.) 480 VAC Part Description Part Description 243451 PUMP, hot melt; 200 liter (55 C14009 LABEL, high voltage gal.) 100016 WASHER, lock; 1/4 242053 HEATER, band pump lower; C19080 SCREW, hex head; 1/4–20 x 600 watts C32255 SENSOR, RTD C32256 TERMINAL, ring for #10 stud...

  • Page 26: Model 243451, Displacement Pump

    Parts Model 243451, Series A Displacement Pump (refer to manual 308352 for service instructions) 9405A 310530...
  • Page 27 Parts Model 243451, Series A Chrome Free Displacement Pump (refer to manual 308352 for service instructions) Part Part Description Description 195984 ROD, displacement; stainless steel1 195983 ROD, priming piston; 236582 PACKING NUT/WET-CUP; stainless steel stainless steel 195581 CYLINDER, intake; stainless steel 1 189645 HOUSING, throat packing;...

  • Page 28: Model 243276, Therm-O-Flow Plus Pump Module, 200 Liter (55 Gal.) (All Voltages)

    Parts Therm-O-Flow Plus Pump Module with 3 lug heaters, 200 liter (55 gal.) Model 243276, Series A Heated Pump (used on Therm-O-Flow 55, June 2000 and after) 618, 621, 622 TI0550 618, 621, 622 615, 616, 617 604, 632 Y612 Plate 613, 614 631Y...
  • Page 29 Parts Therm-O-Flow Plus Pump Module with 3 lug heaters, 200 liter (55 gal.) Model 243276, Series A Heated Pump (used on Therm-O-Flow 55, June 2000 and after) Part Part Description Description 237795 PUMP, displacement, C20867 BUSHING, conduit; 3/4 npt Check-Matet 800; C20716 LOCKNUT, conduit;...

  • Page 30: Model C03509, Therm-O-Flow Pump Module, 20 Liter (5 Gal.) 480/575 Vac

    Parts Therm-O-Flow Pump Module, 20 liter (5 gal.) Models C03509 480/575 VAC, and C03512 240 VAC 1 3/8” 1” 1” npt Material Outlet Ref. 210 180 150 300 150 170 40 150 160 150 80 90 Fig. 16 310530...
  • Page 31 Parts Model C03509, Therm-O-Flow Pump Module, 20 liter (5 gal.) 480/575 VAC Part Description Part Description 237897 PUMP, hot melt; 20 liter (5 gal.) 160 184090 PLATE, warning C32053 HEATER, band pump lower; 170 C33049 TAPE, fiberglass; 457 mm 18” 600 watts 180 C32256 TERMINAL, ring for #10 stud C32255 SENSOR, RTD...

  • Page 32: Model C03510, Pump Air Motor Mounting Kit

    Parts Model C03510, Pump Air Motor Mounting Kit #207647 King Air Motor ref. #C03509 HCM 800- 200 liter (55 gal.) Notes Torque to 81 – 89 N.m (60 – 66 ft-lb) Torque to 196 – 210 N.m (145 – 155 ft-lb) Fig.

  • Page 33: Technical Data

    Senator Air Motor, 19:1 and Quiet Senator Air Motor, 19:1 307592 Throat Packing Kit 241782 314934 Check-Mate, King, and Quiet King are trademarks of Graco, Inc. Bulldog, Quiet Bulldog, Senator, Quiet Senator, and Therm-O-Flow are registered trademarks of Graco, Inc. 310530...

  • Page 34: Graco Warranty

    Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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