Graco ChemSafe 1040 Instructions-Parts List Manual

Air-operated diaphragm pump

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Instructions-Parts

ChemSafe™ 1040

ChemSafe™

Air - - - Operated

Operated Diaphragm

Air

Operated

1–inch high

1–inch

high

high purity

purity pump

purity

pump for

pump

Not approved

approved for

for use

use in in in European

Not

approved

for

use

Important Safety

Important

Safety Instructions

Safety

Read all warnings and instructions in this manual. Save

instructions.

100 psi (0.7 MPa, 7.0 bar) Maximum Air

Supply Pressure

100 psi (0.7 MPa, 7.0 bar) Maximum

Fluid Working Pressure

Tel: 866-777-6060

Fax: 866-777-6383

1040

Diaphragm Pump

Pump

Diaphragm

Pump

for industrial

for

industrial applications.For

industrial

applications.For professional

applications.For

European explosive

explosive atmosphere

atmosphere locations.

European

explosive

atmosphere

Instructions

PROVEN QUALITY. LEADING TECHNOLOGY.

Springer Pumps, LLC

professional use

professional

use only.

use

only.

locations.

Save these

Save

these

Website: www.springerpumps.com

334795F

Int'l: +001 267 404 2910

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Summary of Contents for Graco ChemSafe 1040

Page 1 Instructions-Parts ChemSafe™ 1040 1040 ChemSafe™ ChemSafe™ 1040 334795F Air - - - Operated Operated Diaphragm Diaphragm Pump Pump Operated Diaphragm Pump 1–inch 1–inch high 1–inch high high purity purity pump purity pump pump for for industrial industrial industrial applications.For applications.For professional applications.For professional professional use...
Page 2: Table Of Contents
Contents Contents Contents Warnings ............3 Maintenance Schedule ......... 15 Lubrication........... 15 Configuration Number Matrix ....... 6 Tighten Threaded Connections ..... 15 Installation............8 Flushing and Storage ........15 General Information ........8 Troubleshooting..........16 Tighten Bolts ..........8 Tips to Reduce Cavitation......8 Repair..............
Page 3: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Page 4 Warnings WARNING WARNING WARNING EQUIPMENT MISUSE MISUSE HAZARD HAZARD EQUIPMENT EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
Page 5 Warnings WARNING WARNING WARNING TOXIC FLUID FLUID OR OR FUMES FUMES HAZARD HAZARD TOXIC TOXIC FLUID FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. •...
Page 6: Configuration Number Matrix
Configuration Number Matrix Configuration Number Number Configuration Configuration Number Matrix Matrix Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 1040PT- - - P01APT3PTPTPOPT P01APT3PTPTPOPT 1040PT 1040PT P01APT3PTPTPOPT...
Page 7 Configuration Number Matrix Models Models Models Model Model Model Pump Pump Pump Air & & & Fluid Fluid Fluid Fluid Fluid Fluid Covers, Covers, Covers, Balls Balls Balls Diaphragm Diaphragm Diaphragm Manifold Manifold Seal Manifold Seal Seal Connection Seats, & & & Connection Connection Seats,...
Page 8: Installation
Cavitation in an AODD pump is the formation and selecting and installing system components. Contact collapse of bubbles in the pumped liquid. Frequent your Graco distributor for assistance in planning a or excessive cavitation can cause serious damage, system to suit your needs. Always use Genuine including pitting and early wear of fluid chambers, Graco Parts and accessories.
Page 9: Mount The Pump
Installation Mount Mount Mount The The Pump Pump Pump 1. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation. 2. For all mountings, be sure the pump is secured with screws through the mounting feet.
Page 10: Ground The System
Installation Ground The The System System Air Lines Lines Lines Ground Ground System 1. Install an air regulator and gauge (C) to control the fluid pressure. The fluid stall pressure will be the same as the setting of the air regulator. 2.
Page 11: Air Exhaust Ventilation
Installation Air Exhaust Exhaust Ventilation Exhaust Ventilation Ventilation To provide provide a a a remote remote exhaust: exhaust: provide remote exhaust: 1. Use Kit 17F612 (NPT) or 17F613 (BSPT), sold separately. 2. Remove the muffler (U) from the pump air exhaust port (K).
Page 12: Fluid Supply Line
Installation Fluid Fluid Fluid Supply Supply Supply Line Line Line 3. For maximum suction lift (wet and dry), see Technical Data, page 31. For best results, always install the pump as close as possible to the 1. Use grounded, flexible fluid hoses (E). See material source.
Page 13: Operation
Operation Operation Start and and Adjust Adjust the the Pump Pump Operation Operation Start Start Adjust Pump NOTICE NOTICE NOTICE Tighten Tighten Tighten Bolts Bolts Bolts To avoid damage to your pump, be certain that all pumped fluids are compatible with wetted parts. Before mounting and using the pump for the Technical Data, page first time, check and retorque all external bolts.
Page 14: Pressure Relief Procedure
Operation Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 2. Open the dispensing valve, if used. 3. Open the fluid drain valve to relieve fluid Follow the Pressure Relief Procedure pressure. Have a container ready to catch the whenever you see this symbol. drainage.
Page 15: Maintenance
See where they are clean, dry, and protected from Torque Instructions, page extreme temperatures, UV radiation, and vibration. Graco recommends an ambient temperature range of 60°F-80°F (15°C-25°C), with a humidity level below 65%. 334795F...
Page 16: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Problem Problem Problem Cause Solution Cause Cause Solution Solution Pump cycles but will not prime. Pump is running too fast, causing Lower inlet pressure. cavitation before prime. Check valve ball is severely warn Replace ball and seat. or wedged in seat or manifold.
Page 17 Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Pump exhausts excessive air at Replace. Spool valve seals are worn or stall. damaged. Pump leaks air externally. Fluid covers are loose. Retorque. Diaphragm is damaged. Replace. Manifold fittings are loose. Retorque.
Page 18: Repair
Repair Repair Repair Repair 6. Inspect both manifolds’ (8 & 10) wearable seats (35 & 36), and replace if worn or damaged. NOTE: Use a small hammer and PVC tool (44) NOTE: NOTE: to tap new wearable seats (35 & 36) into the manifolds (8 &...
Page 19: Disassemble The Center Section
Repair 9. Remove the check balls (22), d-rings (21), and 5. Inspect the mesh baffle spacers (38) and felt wearable seats (19) from the outlet side of each mufflers (15). Replace as needed. fluid cover (6). 10. To remove the nuts (28) and bolts (24), use two 10 mm wrenches to hold on one side and turn the other.
Page 20: Reassemble The Center Section
Repair Reassemble the the Center Center Section Section Reassemble Reassemble Center Section 3. Apply a thin film of lubricant (46) to air motor o-rings (34) & (33), and to the outside of the air motor assembly (2), and screw back into the 1.
Page 21: Reassemble The Fluid Section
Repair 6. Install the muffler media (alternating felt mufflers 10. Repeat Step 8 on the other side of the air motor (15) and mesh baffle spacers (38)) into the assembly. muffler. Use the new felt mufflers (15) supplied 11. Tighten the diaphragm shaft (5) onto one strike in the rebuild kit.
Page 22 Repair 3. On each tie bolt (24), place two belleville washers 7. Insert a d-ring (21), check ball (22), ball retainer (27), with the rounded side of first washer toward (20), and o-ring seal (17) on top of each wearable the permanently-attached nut and the rounded seat (19).
Page 23 Repair 10. On each screw (29), place two belleville washers 13. Align the inlet manifold retainers (12) on the inlet (27), with the rounded side of first washer toward manifold (10). the screw head and the rounded side of the 14.
Page 24: Torque Instructions
Torque Instructions Torque Torque Torque Instructions Instructions Instructions If fluid cover or manifold bolts have been loosened, 3. Turn each screw by 1/2 turn or less working in a it is important to torque them using the following crisscross pattern to specified torque. procedure to improve sealing.
Page 25: Parts
Parts Parts Parts Parts Lubricate using PFPE grease (17G558); included in all Center and Fluid Section Rebuild kits. Follow Torque Instructions, page 334795F Springer Pumps, LLC Tel: 866-777-6060 Website: www.springerpumps.com Fax: 866-777-6383 Int'l: +001 267 404 2910...
Page 26 Parts NOTE: NOTE: NOTE: Many parts are included in one or more kits. Please see Kits, page 28, for the complete list of available kits and their contents. Part Part Part Description Description Description Part Part Part Description Description Description —...
Page 27 Parts Part Part Part Description Description Description Part Part Part Description Description Description 36† SEAT, wearable, bottom 42** 17F796 TOOL, wrench, spool removal; 4–pin — PTFE 17F797 TOOL, wrench, air motor — UHMW 44** 17F799 TOOL, insertion, wear 17F259 PLUG, cap; 32–pack surface 17J097 SPACER, baffle...
Page 28: Kits
Kits Kits Kits Kits Ref. Ref. Ref. Description Description Description Center Center Center Section Section Section Rebuild Rebuild Rebuild Kit Kit 17F131 17F131 17F131 Kit Includes: Check Ball, 1–1/8 in.; PTFE Ref. Ref. Ref. Description Description Description Diaphragm Spool Assembly PTFE, Kits 17F132, 17F135 Baffle EPDM, Kits 17F133, 17G051...
Page 29: Dimensions
Dimensions Dimensions Dimensions Dimensions Ref. Ref. Ref. Metric Metric Metric A A A 1.9 in. 4.8 cm B B B 10.4 in. 26.4 cm C C C 5.4 in. 13.7 cm D D D 10.9 in. 27.7 cm E E E 10.5 in.
Page 30: Performance Charts
Performance Charts Performance Charts Charts Performance Performance Charts Fluid Pressure Pressure Fluid Fluid Pressure Approximate Cycles Cycles per per Minute Minute Approximate Approximate Cycles Minute (0.69, 6.9) (0.62, 6.2) (0.55, 5.5) (0.49, 4.9) (0.42, 4.2) (0.35, 3.5) (MPa, bar) bar) (MPa, (MPa, bar)
Page 31: Technical Data
Technical Data Technical Technical Technical Data Data Data ChemSafe 1040 1040 Diaphragm Diaphragm Pump Pump ChemSafe ChemSafe 1040 Diaphragm Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Minimum air startup pressure 30 psi 0.21 MPa, 2.1 bar Fluid inlet and outlet size 1 in.
Page 32 Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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Graco ChemSafe 1040 Instructions-Parts List Manual

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