SciCan HYDRIM C15wd Service Manual
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SciCan HYDRIM C15wd Service Manual

SciCan HYDRIM C15wd Service Manual

Instrument washer-disinfector
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HYDRIM
C51wd
®
• Service Manual
HYDRIM C51wd Service Manual 95-109724 Rev. 3.0
www.scican.com

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Summary of Contents for SciCan HYDRIM C15wd

  • Page 1 HYDRIM C51wd ® • Service Manual HYDRIM C51wd Service Manual 95-109724 Rev. 3.0 www.scican.com...

  • Page 2: Table Of Contents

    3.1 Filter Maintenance 3.2 Wash Arm Maintenance 3.3 Test Probe Port Copyright 2006 SciCan Ltd. All rights reserved. HYDRIM is a registered trademark of SciCan Ltd. Unit Overview ........Page 13 4.1 The Unit At A Glance Manufactured by: 4.2 Removing The Top Cover SciCan Ltd.

  • Page 3: Overview

    Do not permit any person other than certified personnel to supply parts for, service, or maintain a Hydrim C51wd. SciCan shall not be liable for incidental, special or consequential damages caused by any maintenance or services performed on the Hydrim C51wd by a third party, including lost profits, any commercial loss, economic loss, or loss arising from personal injury.

  • Page 4: Specifications

    1. Introduction 1.2 Specifications Height: 475 mm Width: 600 mm Depth: 460 mm Depth with door open: 780 mm Weight: 35 kg Running Noise: 60 dB(A) Hot water connection: 50-70˚C Water softener: 0.5 kg salt capacity Filling system: 3.5 L safety maximum Dryer Heater Wash temperature: 50˚C + / - 5˚C...

  • Page 5: Safety Information

    The Hydrim C51wd Instrument Washer-Disinfector should only be installed and serviced by a qualified contractor as it is an Installation Category 2 device. SciCan shall not be liable for incidental, special or consequential damages caused by any maintenance or services performed on the Hydrim C51wd by a...

  • Page 6: Tools & Hardware

    1. Introduction Reporting • It is vital for SciCan to learn of any problem in the field. This information will help SciCan solve the problem quickly and improve product reliability in new units. Biological waste • Waste water in the unit may contain biological contaminants; use a mechanical means to siphon the contents.

  • Page 7: Installation

    2. Installation 2.1 Pre-Installation The machine must be installed and levelled correctly for the unit to function as described. All electrical work must be carried out by a qualified electrician and in compliance with all local and national electrical codes. Voltage: 220 - 240 V Frequency:...

  • Page 8: Installation Options

    2. Installation 2.3 Installation Options Ensure that there is a 75mm space at the top, rear and both sides of the Hydrim. This will facilitate installation, levelling, service access and air exhaust from the rear of the unit. Do not locate the electrical outlet directly behind the Hydrim, as this is where warm, moist air from the chamber is exhausted.

  • Page 9: Connecting The Water Inlet Hoses

    2. Installation Figure 3 Installation Option #3 Counter Top 2.4 Connecting The Water Inlet Hoses Figure 4 Connect the hot water hose (red) to the hot inlet valve on the Hydrim (indicated by a red dot) and the cold water hose (blue) to the cold water inlet valve on the Hydrim (indicated by a blue dot).

  • Page 10: Drain Requirements

    2. Installation 2.5 Drain Requirements Connect the drain hose to the drain outlet. The drain hose can be attached to existing drain lines using a 3.5 cm or larger standpipe / P-trap combination. If the hose is connected directly to the drain line, fittings and adapters should not reduce water flow. The drain hose should be attached to the main drain at a point no more than 1 metre.

  • Page 11: Setting Water Softener

    2. Installation 2.8 Setting the Water Softener (salt): Hydrim is equipped with a built-in water softening system which needs to be adjusted according to the local water hardness. The Hydrim water test kit includes three water hardness test strips in bags. Take a water sample from the location where the machine will be installed.

  • Page 12: Printer / Usb Setup

    SciCan Data Logger. The printers in the chart below have been tested with the Hydrim. To add or change a printer or SciCan Data Logger, follow these steps: Turn off the Hydrim and the printer or Data Logger before connecting these devices to the unit.

  • Page 13: Routine Maintenance

    3. Routine Maintenance 3.1 Filter Maintenance Inspect the coarse and fine filters daily for debris and clean if necessary. 1. Grasp the handle in the centre of the coarse coarse filter filter and turn it 90˚ counter-clockwise. (To re-insert the coarse filter, turn the handle clockwise.) 2.

  • Page 14: Unit Overview

    4. Unit Overview 4.1 The Unit At A Glance Left Side Right Side manual door dryer (42) release (53) dosing pump (4) quick connect air filter (47) (25) chemical Figure 13 heater lower tube Figure 12 dosing (18) circulation drip tray (27) (33) reservoir (28) pump (7)

  • Page 15: Removing The Top Cover

    4. Unit Overview 4.2 Removing The Top Cover Figure 16a To remove the top cover, follow these steps: 1. Power OFF the unit, and unplug. 4 filter 2. Remove the 4 Phillips cover screws that hold the filter screws cover in place (Figure 16a). 2 screws 3.

  • Page 16: Removing The Bottom Pan And Kickplate

    4. Unit Overview 4.3 Removing the Bottom Pan and Kickplate 1. Completely open the front door. 2. Remove the two Torx screws from the kick plate and pull the kick plate forward to remove (Figure 17a). 3. Drain water from the unit and drain the chemical from the reservoir.

  • Page 17: Removing The Controller

    4. Unit Overview 4.5 Removing the Controller Assembly 1. Remove the top cover. 2. Remove the two screws on the left of the chemical bracket and the screws screw on top that holds the bracket to the door latch bar (Figure 18a and b). 3.

  • Page 18: Removing The Door Fascia

    4. Unit Overview 6. Disconnect the signal connector from the bottom of the logic board (Figure 18e). 7. Unclip the temperature sensor junction block (not shown). 8. Remove four screws (Figure 18f) and lift I/O board off. screws 9. Disconnect the printer cable from the side of the logic board (Figure 18g).

  • Page 19: Electrical Schematic

    5. Electrical Schematic HYDRIM C51wd Service Guide Page 18...

  • Page 20: Technical Service Menu

    6. Technical Service Menu Service Menu Overview Cycle Diagnostic Cycle Printer Baud Factory Repeater Production Software Count Tools Settings Selection Rate Default Mode Tools Upgrade • Error History • Set Drying Time • Test Cycle • Set Regeneration • Component Test •...
  • Page 21 6. Technical Service Menu View IO Status: Shows the status of the each component in the unit Chamber Full SW - ON/OFF (chamber full switch) Salt SW - ON/OFF (salt switch) Rinse Aid - ON/OFF (not used) Chemical Sensor - ON/OFF Chamber Overflow ON/OFF Chamber Pressure - ON/OFF Door SW ON/OFF (Door switch)
  • Page 22 6. Technical Service Menu Set Rinse Time P1 Regular 1 min (choose from 1 to 5 min) P2 Heavy Duty 1 min (choose from 1 to 5 min) P3 HD Disinfection 10 min (only value accepted is 10 min.) # Extra Rinses P1 Regular (choose from 0 to 4) P2 Heavy Duty...

  • Page 23: Troubleshooting

    7. Troubleshooting 7.1 Troubleshooting Tools Within the technical service menu, there are several useful tools for troubleshooting. Debug screen: Time remaining in cycle This screen should be used when running a cycle to view the I/O Inputs: status of components. P3 HD &...

  • Page 24: Cycle Faults

    7. Troubleshooting 7.2 Cycle Faults If the software detects an error, an error P1 Regular message will appear on the screen Instruments Not Processed showing one of the codes listed below. TEMP. SENSOR 1 BAD 7.2.1 CF1 Heating Failure Detection: The water is not reaching the required temperature in the specified time. pressure switch Remedy: heater element...
  • Page 25 7. Troubleshooting 6. Using the debug screen and with the troubleshooting window in place, count the rpm's when the temperature is at 50˚C. Upper and lower arm rpm's should be >= 25. If rpm's are low, this indicates circulation pump failure. Replace the appropriate circulation pump (upper or lower).
  • Page 26 7. Troubleshooting 7.2.3 CF3 Chamber temperature sensor reading failure Detection: Main temperature sensor readings are outside limits (too high or too low) Remedy: 1. Possible cause is disconnection of the temperature sensor. Check the connection of the sensor to the logic board (see section 4.5 Removing the Controller Assembly).
  • Page 27 7. Troubleshooting 7.2.5 CF 5 Disinfection Phase Failure Detection: Chamber temperature dropped below 80˚C during the disinfection phase of the cycle Remedy: Possible cause is a water heating problem. Follow the procedure in CF1. 7.2.6 CF 6 Serial Communication Failure Detection: Failure to read second temperature sensor within 10 seconds.
  • Page 28 7. Troubleshooting 7.2.9 CF 9 Program Timeout Detection: The unit is running a cycle for more than 2hrs and 30 min. Remedy: Possible cause is a defective PCB and/or software failure. Replace the logic board. 7.2.10 CF 10 No water pressure in the upper arm (C51WD only) Detection: Water heating failure due to low water pressure in the upper arm.
  • Page 29 7. Troubleshooting 7.2.12 CF 13 Temperature Validation Error Detection: The difference between the control temperature sensor (1) and validation temperature sensor (2) is greater than +5°C during the wash phase of the cycle or the validation temperature is outside the disinfection band (-0°C/+5°C) during the disinfection phase of the cycle.
  • Page 30 7. Troubleshooting 7.2.14 CF 16 Pressure failure Detection: Pressure switch turned off during washing or disinfection phase. Cause: Circulation pump failure (no upper washing arm rotation) Defective pressure switch 7.2.15 CF 17 Circulation Pressure Sensor stuck Detection: Circulation Pressure sensor stuck on high pressure at Idle or during first phase of the filling stage.

  • Page 31: Additional Troubleshooting

    7. Troubleshooting 7.3 Additional Troubleshooting Problem: “No detergent” message white cap Remedy 1. Check if the cleaning solution bottle is empty. Replace if required. 2. Loosen the white cap on the cleaning solution bottle to prevent formation of a vacuum (Figure 27). 3.
  • Page 32 7. Troubleshooting Problem: Cleaning solution leakage Male and Remedy Female 1. Ensure that the male outlet on the Connectors cleaning solution bottle is tightly closed. 2. Ensure that the male and female connectors have mated. Cleaning 3. Check the cleaning solution tubing Solution for cracks and leaks.
  • Page 33 7. Troubleshooting Problem: Screen doesn't turn on Remedy: 1. Check that the machine is plugged in. 2. Check the power supply (5V and 24V) according to schematic 3. Replace LCD 4. Replace logic board Problem: Door doesn't open mechanical Remedy: link 1.

  • Page 34: Spare Parts

    8. Spare Parts For an updated parts list, please refer to myscican.com Item SCICAN # KIT DESCRIPTION NOTE 01-107786S Seal Door, J 01-107787S Inlet Hose Europe, J one hose / kit 01-107789S Drain Hose, J one hose / kit 01-107790S...
  • Page 35 8. Spare Parts Item SCICAN # KIT DESCRIPTION NOTE 01-109145S Dryer Vent Assy, J 01-109836S Operator's Manual, Hydrim C51WD, S 01-109835S Dryer Assy Hydrim, S 01-109834S Seals, Door Bottom Hydrim, S 01-109833S Packaging Hydrim C51WD, S 01-109832S Cover Top and Filter C51WD, S...
  • Page 36 8. Spare Parts 01-107786S Seal Door, J 01-107787S 01-107789S 01-107790S Inlet Hose Europe, J Drain Hose, J Dosing Pump, J 01-107791S 01-107794S 01-109779S 01-107796S Valve Salt Regeneration, J Pump Recirculation Lower Arm, J Pump Top Arm Recirc, S Drain Pump Europe 230V, 50Hz, J 01-107799S 01-107800S 01-107801S...
  • Page 37 8. Spare Parts 01-107802S 01-107975S 01-108030S 01-108699S Switch Full Chamber, J Adjustable Feet, J Quick Connect Female, J Tube, chemical 01-108309S Kickplate, J 01-108121S 01-108122S 01-108253S Cap Quick Disconnect, J Drip Tray, J Reservoir 01-108351S 01-108310S Float Dosing 01-108700S 01-108795S Mesh Drain, J Reservoir, J Fuse Holder, J...
  • Page 38 8. Spare Parts 01-109782S 01-109784S 01-109783S Power Supply Board, S Logic Board Hydrim, S I/O Board Hydrim, S 01-109780S 01-109781S Door Solenoid C51WD, S Fascia w. Label C51WD, S 01-109785S 01-109786S 01-109787S 01-109788S 01-109789S Touch Display Hydrim, S Test Port C51WD, S Plug, Test Port C51WD, S Dual Temperature Rope, Door Latch, C51WD, S...
  • Page 39 8. Spare Parts white_clear_wheel_thing tubes 01-110855S 01-110888S 01-110814S 01-110842S MAM-005 01-110853S 01-110848S 01-110849S 01-110850S 01-110839S 01-110854S 01-110837S HYDRIM C51w Service Guide Page 38...

  • Page 40: Appendix

    11. Appendix 11.1 Appendix - Additional Information For The C51wd-LCS Model This Appendix provides the additional information required for the C51wd- LCS model which comes equipped with a Lumen Cleaning System (LCS). Intended Use The Lumen Cleaning System is intended for cleaning and drying of instruments with internal channels (e.g.
  • Page 41 11. Appendix Fitting Adaptors Before fitting adaptors to the LCS, check that the adaptor’s O-ring seal(s) are in place and in good condition or cleaning may be impaired. To attach adaptors to the couplings, insert the adaptor noting correct orientation, lift and turn screw collar counter-clockwise until tight.

  • Page 42: Changing The Lcs Water Filter

    11. Appendix 11.3 Changing the LCS Water Filter The water filter (Part No. 01-110731S) should be changed every 90 days, or as required. The frequency of filter change will depend on the number of cycles run with handpieces and the amount of debris in the wash chamber water. CAUTION: The water filter housing may be hot if a cycle has recently been run.

  • Page 43: Changing The Lcs Air Supply Filter (Biological)

    11. Appendix Available Adaptors 1. E Type adaptor 4. Sirona E Type adaptor 7. W&H Turbine adaptor 2. Kavo E Type adaptor 5. Sirona Turbine adaptor 8. Midwest E Type adaptor 3. Multiflex/Connex Turbine adaptor 6. NSK Turbine adaptor 9. Bien Air Turbine adaptor Although available for the majority of handpieces it is not possible to provide adaptors for every type of handpiece.

  • Page 44: Changing The Air / Water Feed Lines

    11. Appendix 11.5 Changing the Air / Water Feed Lines If for some reason there is an air or water reduction to the LCS, the individual tubes can be removed and replaced. To remove the individual tubes, you will need to first remove the door fascia. (See Unit Overview for instructions on removing the door fascia.)Once the door fascia has been removed, remove the...

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