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Vestil AHA Series Instruction Manual

Vestil AHA Series Instruction Manual

Aluminum adjustable-height gantry crane
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AHA-
SERIES
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the packaging and
maintains the orientation of the product in the packaging; then inspect the product closely to determine whether it
sustained damage during transport. If damage is discovered during the inspection, immediately record a complete
description of the damage on the bill of lading. If the product is undamaged, discard the packaging.
NOTES:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the product is
used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a) the
instructions in this manual; or b) information provided on labels affixed to the product.
Vestil is not responsible for any consequential damages sustained as a result of failing to exercise sound judgment
while assembling, installing, using or maintaining this product.

Table of Contents

Product Specifications...................... 2 - 4
Signal Words................................... 4
Safe Use Recommendations.............. 4
Assembly Instructions....................... 17 - 20
Use Instructions & Proper Loading...... 21
Festoon Kit (option)......................... 22
Inspections & Maintenance ............... 21-22
Labeling Diagram............................. 23
Limited Warranty............................. 24
Copyright 2015 Vestil Manufacturing Co.
Rev. 7/11/2016
V
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
www.vestilmfg.com
A
A
LUMINUM
DJUSTABLE
I
NSTRUCTION
Table of Figures
Fig. 1 AHA-2-8-8, 2-8-10, & 2-8-12 exploded parts diagram.................. 5
Fig. 2 AHA-2-10-8, 2-10-10, & 2-10-12 exploded parts diagram............. 6
Fig. 3 AHA-2-12-8, 2-12-10, & 2-12-12 exploded parts diagram............. 7
Fig. 4 AHA-2-15-8, 2-15-10, & 2-15-12 exploded parts diagram............. 8
Fig. 5 AHA-4-8-8, 4-8-10, & 4-8-12 exploded parts diagram.................. 9
Fig. 6 AHA-4-10-8, 4-10-10, & 4-10-12 exploded parts diagram............. 10
Fig. 7 AHA-4-12-8, 4-12-10, & 4-12-12 exploded parts diagram............. 11
Fig. 8 AHA-4-15-8, 4-15-10, & 4-15-12 exploded parts diagram.............. 12
Fig. 9 AHA-6-8-8, 6-8-10, & 6-8-12 exploded parts diagram................... 13
Fig. 10 AHA-6-10-8, 6-10-10, & 6-10-12 exploded parts diagram............ 14
Fig. 11 AHA-6-12-8, 6-12-10, & 6-12-12 exploded parts diagram............ 15
Fig. 12 AHA-6-15-8, 6-15-10, & 6-15-12 exploded parts diagram............ 16
M
ESTIL
ANUFACTURING
Fax: (260) 665-1339
-H
EIGHT
M
ANUAL
AHA, MANUAL.doc
C
ORP
e-mail:
sales@vestil.com
G
C
ANTRY
RANE
Page 1 of 25
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Summary of Contents for Vestil AHA Series

  • Page 1: Table Of Contents

    2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a) the instructions in this manual; or b) information provided on labels affixed to the product.
  • Page 2: Product Specifications

    AHA, MANUAL Product specifications: Thank you for purchasing an adjustable height, steel, A-frame crane (“crane” or “AHS”) made by Vestil manufacturing Co. Each AHS conforms to performance specifications disclosed in this manual and fulfills our demanding standards for quality, safety and durability. Although operation and assembly are relatively intuitive, all persons who might participate in assembly, use or maintenance of this crane should familiarize themselves with the instructions provided in this manual.
  • Page 3 - 158 ) in. (120 - 150 ) in. 1,500 lb. 368 lb. AHA-15-15-12-PNU 136.5 cm 457.2 cm 396.9 kg 20.3 cm (325.8 – 402.0) cm (305.4 – 381.6) cm 681.8 kg Copyright 2016 Vestil Manufacturing Corp. Page 3 of 25...
  • Page 4: Signal Words

    A swinging load might cause serious injury.  DO NOT use the crane if any label (see p. 23) is unreadable, damaged, or missing. Contact Vestil for replacement label(s) as needed.
  • Page 5 ½ in. – 13 x 2½ in. A325 galvanized ½ in. – 13 A325 galvanized 28-514-220 2k leg tube weldment Adjustable upright weldment: (when ordering replacements, only sold as a pair) 28-514-227 AHA-2-8-8 28-514-228 AHA-2-8-10 28-514-229 AHA-2-8-12 Copyright 2016 Vestil Manufacturing Corp. Page 5 of 25...
  • Page 6 ½ in. – 13 A325 galvanized structural nut & bolt combo 28-514-220 2k leg tube weldment Adjustable upright weldment: (when ordering replacements, only sold as a pair) 28-514-227 AHA-2-10-8 28-514-228 AHA-2-10-10 28-514-229 AHA-2-10-12 Copyright 2016 Vestil Manufacturing Corp. Page 6 of 25...
  • Page 7 AHA-2-12-10 28-514-229 AHA-2-12-12 ½ in. – 13 x 2½ in.A325 galvanized structural nut & bolt combo 16 & 17 11134585 ½ in. – 13 A325 galvanized structural nut & bolt combo Copyright 2016 Vestil Manufacturing Corp. Page 7 of 25...
  • Page 8 AHA-2-15-10 28-514-229 AHA-2-15-12 ½ in. – 13 x 2½ in.A325 galvanized structural nut & bolt combo 16 & 17 11134585 ½ in. – 13 A325 galvanized structural nut & bolt combo Copyright 2016 Vestil Manufacturing Corp. Page 8 of 25...
  • Page 9 – 16 zinc plated hex nut 28-516-054 I-beam clamp weldment 08-025-007 in. – 16 UNC threaded knob, TT-18-PED 28-514-221 4k leg tube weldment GFN-8/2-S-4PSL Glass filled nylon 4-position swivel locking caster (16-132-249) Copyright 2016 Vestil Manufacturing Corp. Page 9 of 25...
  • Page 10 – 16 zinc plated hex nut 28-516-054 I-beam clamp weldment 08-025-007 in. – 16 UNC threaded knob, TT-18-PED 28-514-221 4k leg tube weldment GFN-8/2-S-4PSL Glass filled nylon 4-position swivel locking caster (16-132-249) Copyright 2016 Vestil Manufacturing Corp. Page 10 of 25...
  • Page 11 ½ in. – 13 A325 galvanized structural nut & bolt combo 28-516-054 I-beam clamp weldment 08-025-007 in. – 16 UNC threaded knob, TT-18-PED 28-514-221 4k leg tube weldment GFN-8/2-S-4PSL Glass filled nylon 4-position swivel locking caster (16-132-249) Copyright 2016 Vestil Manufacturing Corp. Page 11 of 25...
  • Page 12 Rev. 7/11/2016 AHA, MANUAL Copyright 2016 Vestil Manufacturing Corp. Page 12 of 25...
  • Page 13 10 in. (H) x 4.66 in. (W) x 180 in. (L) aluminum I-beam 28-516-054 I-beam clamp weldment 08-025-007 in. – 16 UNC threaded knob, TT-18-PED 28-514-221 4k leg tube weldment GFN-8/2-S-4PSL Glass filled nylon 4-position swivel locking caster (16-132-249) Copyright 2016 Vestil Manufacturing Corp. Page 13 of 25...
  • Page 14 ½ in. -13 A325 galvanized structural nut & bolt 11109 in. – 16 x 1 in. HHCS #2 zinc-plated bolt 33008 in. USS zinc-plated flat washer 37024 in. nylock insert nut Copyright 2016 Vestil Manufacturing Corp. Page 14 of 25...
  • Page 15 ½ in. -13 A325 galvanized structural nut & bolt 33626 ½ in. zinc-plated lock washer 11109 in. – 16 x 1 in. HHCS #2 zinc-plated bolt 33008 in. USS zinc-plated flat washer 37024 in. nylock insert nut Copyright 2016 Vestil Manufacturing Corp. Page 15 of 25...
  • Page 16 ½ in. -13 A325 galvanized structural nut & bolt 33626 ½ in. zinc-plated lock washer 11109 in. – 16 x 1 in. HHCS #2 zinc-plated bolt 33008 in. USS zinc-plated flat washer 37024 in. nylock insert nut Copyright 2016 Vestil Manufacturing Corp. Page 16 of 25...
  • Page 17 ½ in. -13 A325 galvanized structural nut & bolt 33626 ½ in. zinc-plated lock washer 11111 in. USS zinc-plated flat washer 33008 in. -13 zinc-plated hex nut 37024 in. – 16 x 1 in. HHCS #2 zinc-plated bolt Copyright 2016 Vestil Manufacturing Corp. Page 17 of 25...
  • Page 18: Assembly Instructions

    Using the crane despite weakness of a structural component could result in crane collapse.  DO NOT use the crane if any of the hardware (bolts, nuts, clamps, etc.) is damaged or missing. Contact Vestil to order replacement parts.
  • Page 19 Diagram 3B). mounting bracket through the 3. Identify the 4 bolt holes in the bracket that lie just outside second bolt hole (see arrows). the width of the beam flange. Copyright 2016 Vestil Manufacturing Corp. Page 19 of 25...
  • Page 20 Slowly raise the beam while slowly driving forward until the crane stands on its feet. DO NOT raise the beam unless all other persons have moved to a location away from and behind the fork truck. Copyright 2016 Vestil Manufacturing Corp. Page 20 of 25...
  • Page 21 Adjustment pin Threaded knob Upright Yoke Slide doubled cable loop onto receiver of yoke. Cable must wrap around yoke below both the adjustment pin and threaded knob. Copyright 2016 Vestil Manufacturing Corp. Page 21 of 25...
  • Page 22: Inspections & Maintenance

    1. Initial inspection — before a new or modified crane may be used for the first time, it must be inspected to insure normal condition. Conduct a “Frequent inspection” as described next. After the first use, the crane end-user/owner must conduct the following 2 types of inspection: Copyright 2016 Vestil Manufacturing Corp. Page 22 of 25...
  • Page 23 A crane which has been idle for a period of over 6 months shall be given a “Complete inspection” before placing in service.  Standby cranes shall be given a “Frequent inspection” at least semi-annually (twice per year; 1 inspection each 6 months). Copyright 2016 Vestil Manufacturing Corp. Page 23 of 25...
  • Page 24: Labeling Diagram

    Label 599: Label 397: Label 398: Label 256: Label 400: (Both Sides of I-Beam) Label 391 Label 649: Label 532: Label 420: Label 601: Label 395: Label 392: Copyright 2016 Vestil Manufacturing Corp. Page 24 of 25...
  • Page 25: Limited Warranty

    (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an “original part”? An original part is a part used to make the product as shipped to the warrantee.