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FCI Manuals
Measuring Instruments
ST100A Series
Installation, operation and maintenance manual
FCI ST100A Series Installation, Operation And Maintenance Manual
Thermal mass flow meter
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
List of Figures
Typographical Conventions
1 General
Product Description
Theory of Operation
Safety Instructions
Order Verification
Technical Specifications
2 Installation
Specific Conditions of Use
Instrument Identification and Outline Dimensions
ST100A Insertion Sensor Installation
Figure 1 - Example Compression Fitting Process Connection
Figure 2 - Compression Fitting Installation, Dimensions
Table 1 - Compression Fitting Material
Figure 3 - Example Flange Mount Installation
Figure 4 - Example NPT Pipe Thread Mount Installation
Figure 5 - Retractable Packing Gland Installation
Figure 6 - Flow Element Installation Using FCI Retractor Tool 026854-01
Figure 7 - Packing Gland Locking Collar
STP100A Flow Element Installation
ST102AA and ST112AA Flow Element Installation
Figure 8 - 2-Point Flow Element Installation (Compression Fitting Shown)
ST100AL In-Line Process Connection
Flow Transmitter Electronics Installation
Figure 9 - ST100AL Process Connection
Figure 10 - Integral Electronics Installation (Compression Fitting Shown)
Figure 11 - Remote Installation, Mounting Bracket on Wall
Figure 12 - Remote Installation, Mounting Bracket on 1" - 1½" Pipe
Figure 13 - Remote Installation, Mounting Bracket on 2" Pipe
Figure 14 - Remote Installation, Optional Stainless Steel Bracket on 2" Pipe
Instrument Wiring
Figure 15 - Recommended Wiring Routing, Base Electronics Enclosure
Table 2 - Interconnecting Cable Minimum Conductor Size
Figure 16 - ST100A Series I/O Connector Locations
Figure 17 - ST100A Series Electronics Enclosure Label
Figure 18 - Bus Configuration 2 MM Jumper Headers and DIP Switch
Figure 19 - Input Power Wiring
Figure 20 - ST100A Series Ferrite Core Installation (Auxiliary Board Not Shown for Clarity)
Figure 21 - Flow Element Connections, TB1 and TB2 (Dual Element Models)
Figure 22 - HART and Ch. 1 & Ch. 2 4-20 Ma Connections, J25
Figure 23 - Single Connection and Multidrop HART Setups
Figure 24 - Ch. 3 4-20 Ma Output, J8 (Aux. Board)
Figure 25 - Modbus/Profibus/Fieldbus Connections, J8
Figure 26 - Modbus Wiring
Figure 27 - Fieldbus/Profibus Wiring
Table 3 - Modbus Select Jumpers
Table 4 - Modbus Line Configuration Jumpers
Figure 28 - Source/Sink Outputs, Pressure Input, and Ext. 4-20 Ma Input Connections, J9
Table 5 - FOUNDATION Fieldbus/Profibus Select Jumpers
Figure 29 - Source Output
Figure 30 - Sink Output
Post Installation Check
Figure 31 - ST100A Series Service Ports
3 Operation
Basic Commissioning and Start-Up
Configuring the ST100A Series
Figure 32 - Hot Key on the Optional HMI Display
Figure 33 - HMI Display IR Sensor Functions
Figure 34 - Basic Setup Options, HMI
Figure 35 - Instrument Setup Options
Figure 36 - Display Setup Options
Table 6 - Flow Parameters, HMI
Verify Engineering Units
System Faults, Alarms and Logging Indication
Figure 37 - Configuration Software Tabs for Basic Setup Functions
ST100A Series Configuration Software Application (User Password: 2772)
Figure 38 - Example Log, Alarm, and Logging Icons on the Optional Display
Figure 39 - the Configurator Welcome Screen
Real Time Clock
Figure 40 - Example Process Data Screen
Figure 41 - Example Date and Time Set Screen
Totalizer Setup
Figure 42 - Example Totalizer Display Showing Total Flow Value
Figure 43 - Totalizer Setup Screen
Process Data Logging
Figure 44 - SD Card Data Logging Example Screen (Basic Setup)
Table 7 - Log File Filename Format Lgabcdxx.csv
Table 8 - Log File Entry Example
Configuring for AST™ or Constant Power Measurement Methods
Figure 45 - Example AST Power Mode Tab (Configuration)
Flow Filtering
Figure 46 - Flow Filtering Setup Screen
NAMUR Setup
Figure 47 - Chart: Flow Output over Time with Various Flow Damping Values
Figure 48 - NAMUR Fault
Figure 49 - NAMUR Output Level Selection (4-20 Ma User Tab)
Table 9 - Fatal Faults that Trigger NAMUR
Internal Delta-R Resistor (Idr) Check
Figure 50 - Example Idr Check Results Display
Figure 51 - Example Internal Delta R Scheduled Screen (after Clicking "Run Test Now
Figure 52 - Idr Log and Process Data Log Files on Microsd Card Example
Figure 53 - Example Internal Delta-R Log File Results (Data Formatted and Titles Added Using Microsoft Excel)
Figure 54 - Internal Delta-R Resistor Check (Idr) HMI Display Sequence
Using Digital Outputs
Figure 55 - Digital Bus Deactivation Warning When Enabling HART
HART Operation
Table 10 - ST100A Series HART Process Variables
Figure 56 - Field Communicator Easy Upgrade Utility, Import DD
Service Data Operation
Table 11 - ST80/ST80L HART Field Device Registration Information
HART Command List Reference
Table 12 - HART Universal Commands
Table 13 - HART Common Practice Commands
Table 14 - ST100A Series HART Device Specific Command Groupings
Table 15 - HART Device Specific Commands
Table 16 - Command Status Bytes, Bit Assignments
Table 17 - Command-Specific Response Codes
Table 18 - Command 48, Additional Device Status Bytes Bit Assignments
Table 19 - HART Engineering Units Codes
Modbus Operation
Figure 57 - ST100A Series Configuration Software Output Tab with Modbus Selected
Figure 58 - ST100A Series Configuration Software Modbus Tab, Serial Interface Configuration
Table 20 - ST100A Series Modbus Function Codes
Table 21 - ST100A Series Modbus Process Data
Table 22 - Modbus Service Data - Service and Setup Functions
Table 23 - ST100A Series Modbus Engineering Unit Codes
Table 24 - ST100A Series Modbus Exception Codes
Table 25 - ST100A Series Modbus Variables and Registers Map
Extended Operation Modes
Figure 59 - Extended Operating Mode Status on Front Panel Display (EGS Shown)
Figure 60 - Auxiliary Input Configuration
Figure 61 - Example Extended Op. Mode Tab (Configuration)
Figure 62 - Connections for External Flow Input (EFI)
Figure 63 - External ST100A Series Flow Input (EFI) Setup Screen
Figure 64 - Example Configurator Process Data Screen with EFI Mode Shown
Figure 65 - External Control Group Switching (EGS) Setup Screen
Figure 66 - Example Process Data Screen with EGS Mode Shown
4 Maintenance
Introduction
General Maintenance
Power Fuse Replacement
Figure 67 - Fuse Location, Power Supply Board
Table 26 - Power Fuse Summary
Lithium Battery Replacement
Table 27 - Lithium Coin Cell Battery Summary
Figure 68 - Instrument Disassembly for Lithium Coin Cell Battery (CR2450N) Replacement
5 Troubleshooting
Non-Maintenance Observations
General Function Check
Troubleshooting the Flow Element
Table 28 - Flow Element Resistance Measurements (in Ohms) Taken from Remote/Integral Electronics
Table 29 - Flow Element Resistance (in Ohms) at the Local Enclosure
Figure 69 - Example Heater Values Tab (Diagnostics)
Table 30 - Nominal Heater Parameter Ranges
Verification of the Electronics
Figure 70 - System Status LED, Main Board (Aux. Board Not Shown for Clarity)
Table 31 - System Status LED D3 States
Table 32 - Instrument Power Supply Voltages
Constant Power Configuration Troubleshooting
Figure 71 - DMM Hookup to Measure 4-20 Ma Output
Figure 72 - Connecting FES-200 to ST100A Series Transmitter
Figure 73 - ST100A Series Decade Box Wiring
Defective Parts
Customer Service
Reference: Error/Status Register Information
Table 33 - Basic CORE Fault Register (CORE CY Command)
Table 34 - Detailed CORE Fault Register (CORE 2V Command)
Table 35 - FE Fault Register (FE DF Command)
Appendix Adrawings
Table 36 - ST100A Series Drawings in Appendix A
Appendix Badditional Information
Parameters Report from the ST100A Series Configuration Software (Sample)
HMI Menu Outline
ST100A Series Configuration Software Menu Outline (V3.2.0.X)
Instructions: Installing Sun Shield on ST100A Series Integral Enclosure
Instructions: Installing Sun Shield on ST100A Series Remote Enclosure
Appendix Cglossary
Abbreviations
Definitions
Appendix Dapproval Information
Safety Instructions
Appendix Ecustomer Service
Customer Service/Technical Support
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Table of Contents
Troubleshooting
TROUBLESHOOTING
101
Troubleshooting the Flow Element
103
Constant Power Configuration Troubleshooting
107
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This manual is also suitable for:
St100a
St102a
St110a
St112a
Stp100a
Stp102aa
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