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FCI ST100 series Installation, Operation & Maintanance Manual

Thermal mass flow meter
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Fluid Components International LLC (FCI). All rights reserved.
Doc. No. 06EN003400
Installation, Operation
& Maintenance Manual
Installation, Betrieb und Wartungshandbuch
Manual de Instalación, Operación y Mantenimiento
安装、操作和维护手册
ST100 Series
Thermal Mass Flow Meter

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  • Page 1 Installation, Operation & Maintenance Manual Installation, Betrieb und Wartungshandbuch Manual de Instalación, Operación y Mantenimiento 安装、操作和维护手册 ST100 Series Thermal Mass Flow Meter Fluid Components International LLC (FCI). All rights reserved. Doc. No. 06EN003400...
  • Page 2 Any other use is strictly prohibited without the prior written consent of FCI. © Copyright 2017 by Fluid Components International LLC. All rights reserved. FCI is a registered trademark of Fluid Components International LLC. Information subject to change without notice.

  • Page 3: Table Of Contents

    ST100 Series Flow Meter 06EN003400 Rev. F Table of Contents 1 GENERAL ............................................1 Product Description ..............................................1 Theory of Operation ..............................................1 Safety Instructions ..............................................1 Order Verification ................................................1 Hardware - Model Descriptions ..........................................1 Documentation and Accessories ..........................................2 Supplemental Manuals, Optional ...........................................2 Supplemental Software, Optional ..........................................2 Technical Specifications .............................................3...
  • Page 4 06EN003400 Rev. F ST100 Series Flow Meter Process Data Logging Configuration ........................................24 Process Data Log File Handling ..........................................24 Remove microSD Card from the Instrument and Manually Transfer Files with a Card Reader ......................24 Upload Selected Log File(s) to a PC Using a USB Cable and the ST100 Configuration Application ....................25 Internal Delta-R Resistor Check ..........................................25...
  • Page 5 Parameters Report from the ST100 Configuration Application (Sample) .............................73 HMI Menu Outline (v2.99) .............................................77 Internal Delta-R Resistor Check (IDR) HMI Display Sequence ................................78 ST100 Configuration Software Menu Outline (v2.2.0.x) ..................................79 Instructions: Installing Ferrite Onto ST100 Series DC Power Cable ..............................83 APPENDIX D GLOSSARY ............................................85 APPENDIX E APPROVALS ...........................................87...
  • Page 6 06EN003400 Rev. F ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 7: General

    Product Description The ST100 Series is a thermal dispersion, industrial process grade air/gas flow meter. It is suitable for all air and gas flow measurement applications in line sizes from 1” to 100” [25 to 2500 mm] and larger. The instrument provides direct mass flow measuring and measures flow rate, totalized flow and temperature, and the STP versions add pressure measurement.

  • Page 8: Documentation And Accessories

    GENERAL ST100 Series Flow Meter STP100 – Single point insertion element with flow, temperature and pressure process output STP102 – Dual point insertion elements with flow, temperature and pressure process output STP110 – Single point insertion element with flow and temperature process output, VeriCal option STP112 –...

  • Page 9: Technical Specifications

    2250 * 155 * SpectraCal Gas Equivalency: Typically ± 4% reading, ± 0.5% full * 1 1/2 ″ and 2 ″ Sch 80 available by special order only; contact FCI scale; 3/4 ″ pipe also available by special order gas conditions specific to application will determine accuracy; utilize „...
  • Page 10 One 4-20 mA input channel; used for FCI administered special „ Remote Transmitter Configurations: Transmitter may be configurations to allow ST100 Series to accept inputs from external mounted remotely from flow element using interconnecting cable devices such as gas analyzers, gas composition or pressure sensors (up to 1000’...
  • Page 11 ST100 Series Flow Meter GENERAL „ Readout/Display and optical Touch buttons (optional): • Large 2” x 2” [50 mm x 50 mm] LCD; digital plus bar graph and engineering units • Digital displays of flow rate, total flow, temperature and pressure (with STP models);...
  • Page 12 GENERAL ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 13: Instrument Installation

    Warning: The painted surface of the ST100 Series flow meter may store electrostatic charge and become a source of ignition in appli- cations with a low relative humidity < 30% relative humidity where the painted surface is relatively free of surface contami- nation such as dirt, dust, or oil.
  • Page 14 Compression Fitting Mounting 1. FCI single point insertion flow meters are calibrated at the centerline of the process pipe. The flow element is properly mounted when the tip of the flow element is located 0.50 inches (13 mm) past the pipe centerline 2.

  • Page 15: Flange Mount

    ST100 Series Flow Meter INSTALLATION Flange Mount The flange mount flow element in shown in Figure 3. Attach the process mating flange with care. The correct orientation of the flow element must be maintained to ensure the calibrated accuracy. •...

  • Page 16: Adjustable/Retraceable Packing Gland Mounting

    INSTALLATION ST100 Series Flow Meter Adjustable/Retraceable Packing Gland Mounting For applications involving the use of packing glands refer to drawings located in Appendix A for additional detail. NPT and flange mounted gland are available. Isolation valves are typically used in packing gland applications.

  • Page 17: Troubleshooting

    ST100 Series Flow Meter INSTALLATION HART output • Command 9 – Slot 0, 2, 4: Flow or Two point average Flow. • Command 9 – Slot 5: Temperature or Two point average Temperature • Command 9 – Slot 6: Pressure Fieldbus output •...

  • Page 18: Flow Element Wiring

    INSTALLATION ST100 Series Flow Meter Pipe I.D > 12.0" 14.6% Pipe I.D 14.6% Pipe I.D C01055-1-2 Figure 5 Flow Element Wiring The ST/STP102A can be configured with one integral and one remote flow element or with two separate flow elements and remote electron- ics.

  • Page 19: Troubleshooting

    Supply connection wiring must be rated to 90 °C. ESD Precautions Caution: FCI flow meters contain static-sensitive devices. To avoid damage to the instrument observe the ESD precautions listed below before opening the instrument for wiring. • Use a wrist band or heel strap with a 1 MΩ resistor connected to ground.

  • Page 20: Integral Electronics

    Lock Nut Torque Specification: 30-35 ft-lbs (40-47 N-m) Provide integral electronics with additional support/bracing in applications where excessive vibration is present. A mounting bracket is available from FCI to support the electronics when additional support is required. < 180 °...

  • Page 21: Remote Pipe Mounting

    ST100 Series Flow Meter INSTALLATION Remote Pipe Mounting Refer to the figures below for remote transmitter pipe mounting details. 1½" or 1" (8.0) PIPE (2.0) ST100 SERIES TRANSMITTER 2x 1/4"-20 U BOLTS, SST 2x M4 SCREWS (FCI PROVIDED) 4x 1/4" HEX NUT...

  • Page 22: Instrument Wiring

    INSTALLATION ST100 Series Flow Meter (9.25) 2" PIPE (4.25) ST100 SERIES TRANSMITTER 2x 1/4"-20 U BOLTS, SST OPTIONAL STAINLESS STEEL BRACKET 2x M4 SCREWS 4x 1/4" HEX NUT (FCI PROVIDED) C01247-2-1 Figure 11 Instrument Wiring The flow transmitter can be powered by 85 – 265 Vac or 24 Vdc as specified in the instrument specification. The electronics cannot be configured to switch between AC and DC power.

  • Page 23: Power Fuse Replacement

    Instrument fuse rating and part no: AC Input Power (85 - 265 Vac): Mfgr – Littelfuse, 2A TR5 SLO-BLO series 383 (2 amp rating), part no. 38312000000; FCI part no. 022499-01. DC Input Power (24 Vdc): Mfgr – Littelfuse, 2A TR5 SLO-BLO series 383 (2 amp rating), part no. 38312000000; FCI part no. 022499-01.

  • Page 24: Post Installation Check

    INSTALLATION ST100 Series Flow Meter Reference the following wiring diagrams in Appendix B for specific integral and remote mounted electronics. Figure B-1 – Integral: AC Input Power, Analog and HART Output Figure B-9 – Integral: AC Input Power, Modbus Output Figure B-2 –...

  • Page 25: Operation

    ST100 Series Flow Meter OPERATION OPERATION Basic Commissioning and Start-Up When all working and process connections have been verified, apply power to the instrument. LCD-equpped instruments briefly show a welcome screen indicating the HMI software version followed by the normal operation process screen. The normal process screen shows: percentage of flow bar, icons (if present), process flow rate, totalized flow (optional), temperature in customer units, pressure (optional) in customer units, calibration group, and group name.

  • Page 26: Verify Engineering Units

    OPERATION ST100 Series Flow Meter Verify Engineering Units Verify that the engineering units are correct for flow rate, temperature (and pressure is equipped). Use the HMI to make any necessary changes. The basic functions accessible from the HMI menu are listed in the outline below. For expanded configuration options use the ST100 configuration software application.

  • Page 27: St100 Configuration Software Application (User Password: 2772)

    Note that not all configuration software application menus are accessible via the HMI. The ST100 series of instruments require a USB 2.0 cable with A-type male connectors on both ends. Connect a USB cable between the computer (with the ST100 configuration software installed) and the USB port on the ST100 Interface Board (remove the blind lid).

  • Page 28: Real Time Clock

    ST100 Series Flow Meter With the configuration software running on the attached PC the user has access to all the configurable features of the ST100 series of instruments. If parameter changes are required the User Level Password (2772) is required. For more detailed instructions on the ST100 configuration software application, refer to FCI document number 06EN003403.

  • Page 29: Process Data Logging

    ST100 Series Flow Meter OPERATION Start the ST100 configuration software application. Click USB Connect on the home screen. Select the Basic Setup branch from the menu tree on the window's left side. Select the Totalizer tab. Configure as desired (check/uncheck the checkboxes). Click Send to Device to save the changes to the instrument (enter the user level password 2772 when prompted).

  • Page 30: Process Data Logging Configuration

    OPERATION ST100 Series Flow Meter Process Data Logging Configuration Start the ST100 configuration application. Click USB Connect on the home screen. Select the Basic Setup branch from the menu tree on the window's left side. Select the SD Card Logging tab.

  • Page 31: Upload Selected Log File(S) To A Pc Using A Usb Cable And The St100 Configuration Application

    The Internal Delta-R Resistor Check (IDR) is a routine designed to assess the ST100 internal normalization. The normalization process fine tunes the instrument’s ability to accurately measure resistance. Proper normalization also allows FCI electronics to be interchangeable for replacements, spares or repaired boards.
  • Page 32 OPERATION ST100 Series Flow Meter The Internal Delta-R Resistor Check may be programmed ahead of time using the ST100 configuration software application. The user may run and save a Test Log (to the ST100 internal FRAM) automatically at these user-defined intervals:...

  • Page 33: Analog Output Response To Idr Check

    1.000 Vdc = IDR In Progress 2.326 Vdc = after 3 seconds. IDR values are displayed now. Extended Operation Modes The measurement capabilities of the ST100 series instruments are expanded with the following extended operating modes: • External Input Flow Adjust (EIA) •...

  • Page 34: External Input Flow Adjust (Eia)

    OPERATION ST100 Series Flow Meter External Input Flow Adjust (EIA) This mode corrects the flow rate of an ST100 flow meter when an external 4-20 mA current is fed into the Auxiliary Input port. Four polyno- mial factors are used to determine the correction applied to the flow rate and corresponding 4-20 mA output. The equation that defines this...

  • Page 35: External St100 Flow Input (Efi)

    ST100 Series Flow Meter OPERATION External ST100 Flow Input (EFI) This mode connects two separate ST100 flow meters for continuous flow averaging. This is done by sending 4-20 mA output current (relative to flow rate) from one ST100 (Slave) to the Auxiliary Input port of the other ST100 (Master). In this manner the Master displays the average flow rate and corresponding 4-20 mA output current.

  • Page 36: Auto Fe Calibration Group Switching (Fcs)

    Auto FE Calibration Group Switching (FCS) This mode automatically changes the ST100 calibration group based on specific process data values of flow rate, temperature, or pressure (in FCI Units). Start the application. Click USB Connect on the home screen. Select the Configuration branch from the menu tree on the window's left side. Select the Extended Op.

  • Page 37: External Control Group Switching (Egs)

    ST100 Series Flow Meter OPERATION External Control Group Switching (EGS) This mode automatically changes the ST100 calibration group based on a 4-20 mA output current from another device fed into the ST100 Auxiliary Input port. Start the application. Click USB Connect on the home screen. Select the Configuration branch from the menu tree on the window's left side.
  • Page 38 OPERATION ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 39: Maintenance

    Refer to "ESD Precautions" on page 13. The FCI instrument requires little maintenance. There are no moving parts or mechanical parts subject to wear in the instrument. The sensor assembly which is exposed to the process media is all stainless steel construction.
  • Page 40 MAINTENANCE ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 41: Troubleshooting

    Replacement parts must be of the same part type and number. Contact the FCI customer service department for the correct replacement parts. Damage to equipment due to negligence or lack of technical skill is not covered by the warranty. When parts are replaced, the verification and cali- bration procedures must be performed by a qualified technician to ensure the accuracy and calibration of the instrument.

  • Page 42: General Function Check

    TROUBLESHOOTING ST100 Series Flow Meter General Function Check The ST100 series thermal mass flow meter is available in various configurations; this troubleshooting section covers ST100 Single point remote Analog (4-20mA/HART) ST100 Single point remote Digital bus output. Tools Needed •...

  • Page 43: Application Verification

    ST100 Series Flow Meter TROUBLESHOOTING When NAMUR is enabled, and a Fatal Fault is detected, the 4-20 mA output is forced to the preselected NAMUR output level. Use the Click to Test NAMUR button (forces NAMUR output) as needed to verify the system setup and wiring.

  • Page 44: Verify Standard Versus Actual Process Conditions

    TROUBLESHOOTING ST100 Series Flow Meter Verify Standard Versus Actual Process Conditions The flow meter measures the mass flow rate. The mass flow rate is the mass of the gas flowing through a pipe per time. Other flow meters, such as an orifice plate or a pitot tube, measure the volumetric flow rate. The volumetric flow rate is the volume of gas per time. If the read- ings displayed do not agree with another instrument, some calculations may be necessary before comparing them.

  • Page 45: Troubleshooting The Flow Element

    ST100 Series Flow Meter TROUBLESHOOTING Troubleshooting the Flow Element This procedure is different depending on the instruments configuration, Integral or Remote. Integral Configuration (Reference Figure 18 shown below.) 1. Turn off the input power to the instrument. 2. Remove the two M4 socket head screws securing the electronics into the enclosure. A third M4 socket head screw is used to ground the electronics assembly, this screw can remain in place and will prevent the electronics from falling out of the enclosure.

  • Page 46: Remote Flow Element Resistance Table

    TROUBLESHOOTING ST100 Series Flow Meter The table values are temperature dependent and may differ several ohms higher or lower depending on the local temperature. The resistance values shown above are based on an ambient temperature of 70 °F (20 °C). If these resistance values are correct, the integral flow element is confirmed correct.

  • Page 47: Check The Flow Element Voltages

    ST100 Series Flow Meter TROUBLESHOOTING The table values are temperature dependent and may differ several ohms higher or lower depending on the local temperature. The resistance values shown above are based on an ambient temperature of 70 °F (20 °C). If these resistance values are correct, the remote flow element is confirmed correct.

  • Page 48: Verification Of The Electronics

    Transmitter Circuit Calibration Check (Delta R Verification) Equipment Needed • FES-200 Flow Element Simulator with proper cable for FCI transmitter model • Digital Multimeter • Delta R Calibration Data Sheet (serial number specific by instrument and group) •...

  • Page 49: Heater Current Check

    If you are troubleshooting the flow meter and the readings are good, the flow transmitter is good and the problem may involve the flow element or interconnecting cable. If the readings are off, a flow element calibration may be required or the flow transmitter needs to be setup. Contact FCI Customer Service.

  • Page 50: Allowable Limits

    TROUBLESHOOTING ST100 Series Flow Meter Allowable Limits Example 1 - 4-20 mA output check using 1-5 VDC measurement. Accuracy: ±(0.75% reading + 0.5% full scale) from GF90 Manual Sample Delta R Table entry: Delta ‘R Vdc Across Unit dR Indicated...
  • Page 51 ST100 Series Flow Meter TROUBLESHOOTING DISCONNECT SENSOR CONNECTOR AND PLUG IN FES-200 CABLE INTEGRAL ELECTRONICS FES-200 CABLE TP1 HEATER THUMBWHEEL CURRENT SWITCHES C01252-1-1 Figure 22 - Integral Configuration TP1 HEATER CURRENT REMOTE CABLE TO INSTRUMENT DISCONNECT SENSOR WIRES AND PLUG...
  • Page 52 TROUBLESHOOTING ST100 Series Flow Meter DISCONNECT SENSOR WIRES AND PLUG IN FES-200 CABLE REMOTE ELECTRONICS FES-200 CABLE TP1 HEATER THUMBWHEEL CURRENT SWITCHES C01254-1-1 Figure 24 - Remote Configuration FES-200 Connected at Electronics 1 HTR EXC #1 110 Ω 10 W...

  • Page 53: Output Verification Using The St100 Configuration Application

    Defective Parts Before returning any equipment to FCI, obtain an RA number for authorization, tracking and repair/replacement instructions. If a return is required, remove defective instrument, replace with spare, calibrate, and then return the defective instrument to FCI freight prepaid for disposition.
  • Page 54 TROUBLESHOOTING ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 55: Appendix Aoutline Dimensional Drawings

    ST100 Series Flow Meter APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS APPENDIX A OUTLINE DIMENSIONAL DRAWINGS Fluid Components International LLC...
  • Page 56 APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS ST100 Series Flow Meter Fluid Components International LLC...
  • Page 57 ST100 Series Flow Meter APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS Fluid Components International LLC...
  • Page 58 APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS ST100 Series Flow Meter Fluid Components International LLC...
  • Page 59 ST100 Series Flow Meter APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS Fluid Components International LLC...
  • Page 60 APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS ST100 Series Flow Meter Fluid Components International LLC...
  • Page 61 ST100 Series Flow Meter APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS Fluid Components International LLC...
  • Page 62 APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS ST100 Series Flow Meter Fluid Components International LLC...
  • Page 63 ST100 Series Flow Meter APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS Fluid Components International LLC...
  • Page 64 APPENDIX A - OUTLINE DIMENSIONAL DRAWINGS ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 65: Appendix Bwiring Diagrams

    ST100 Series Flow Meter APPENDIX B - WIRING DIAGRAMS APPENDIX B WIRING DIAGRAMS Appendix B provides the following wiring diagrams: • Integral: AC Input Power, Analog and HART Output • Remote: AC Input Power, Analog and HART Output • Integral: DC Input Power, Analog and HART Output •...

  • Page 66: Figure B-1 – Integral: Ac Input Power, Analog And Hart Output

    APPENDIX B - WIRING DIAGRAMS ST100 Series Flow Meter CUSTOMER CONNECTIONS ANALOG OUTPUT (HART) ANALOG OUTPUT CH 1 (INT) CH 1 (EXT) AC Input Power 86-265 Vac Customer Connection 16-22 Ga Wire C00990-1-3 HART OUTPUT IS ALWAYS ON CH1 Figure B-1 – Integral: AC Input Power, Analog and HART Output...

  • Page 67: Figure B-3 – Integral: Dc Input Power, Analog And Hart Output

    ST100 Series Flow Meter APPENDIX B - WIRING DIAGRAMS CUSTOMER CONNECTIONS ANALOG OUTPUT (HART) ANALOG OUTPUT CH 1 (INT) CH 1 (EXT) DC Input Power 24 VDC 20% Customer Connection 16-22 Ga Wire C00999-1-3 HART OUTPUT IS ALWAYS ON CH1 Figure B-3 –...
  • Page 68 APPENDIX B - WIRING DIAGRAMS ST100 Series Flow Meter JUMPER (FF-/PA-) JUMPER (FF+/PA+) AC Input Power Line A (+) 86-265 Vac Customer Connection Ground 16-22 Ga Wire Line B (-) C01008-1-3 Figure B-5 – Integral: AC Input Power, F Fieldbus Output...
  • Page 69 ST100 Series Flow Meter APPENDIX B - WIRING DIAGRAMS JUMPER (FF-/PA-) JUMPER (FF+/PA+) DC Input Power Line A (+) 24 VDC 20% Customer Connection Ground 16-22 Ga Wire Line B (-) C01010-1-3 Figure B-7 – Integral: DC Input Power, F...

  • Page 70: Figure B-9 – Integral: Ac Input Power, Modbus Output

    APPENDIX B - WIRING DIAGRAMS ST100 Series Flow Meter JUMPER A(+) JUMPER, TERMINATION RESISTOR JP6* JUMPER, TERMINATION RESISTOR JP7* JUMPER B(-) * Internal termination resistor. Only use if unit is at end of line and external termination resistor is not used.

  • Page 71: Figure B-11 – Integral: Dc Input Power, Modbus Output

    ST100 Series Flow Meter APPENDIX B - WIRING DIAGRAMS JUMPER A(+) JUMPER, TERMINATION RESISTOR JP6* JUMPER, TERMINATION RESISTOR JP7* JUMPER B(-) * Internal termination resistor. only use if unit is at end of line and external termination resistor is not used.

  • Page 72: Figure B-13 – Remote: 8-Conductor Interconnection Cable

    APPENDIX B - WIRING DIAGRAMS ST100 Series Flow Meter 8 CONDUCTOR SHIELDED CABLE LOCAL ENCLOSURE TRANSMITTER WHITE (PVC/TEFLON) 7 HTR EXC#1 HTR EXC#1 1 BLUE (PVC/TEFLON) 8 HTR RTN HTR RTN ORANGE (PVC/TEFLON) 6 ACT EXC ACT EXC BLACK (PVC/TEFLON)

  • Page 73: Figure B-15 – Sink, Pulse/Frequency Output

    ST100 Series Flow Meter APPENDIX B - WIRING DIAGRAMS COUNTER INPUT 10KΩ EXTERNAL 24 VDC POWER SUPPLY C01027-1-4 Figure B-15 – Sink, Pulse/Frequency Output INTEGRAL FLOW ELEMENT REMOTE FLOW ELEMENT (SENSOR NO.1) (SENSOR NO.2) 8 CONDUCTOR SHIELDED CABLE (SEE FIGURE-B13 FOR DETAIL) C01057-1-3 Figure B-16 –...

  • Page 74: Figure B-17 – Flow Element Connection, Remote

    APPENDIX B - WIRING DIAGRAMS ST100 Series Flow Meter REMOTE FLOW ELEMENT REMOTE FLOW ELEMENT (SENSOR NO.2) (SENSOR NO.1) 8 CONDUCTOR 8 CONDUCTOR SHIELDED CABLE. SHIELDED CABLE. (SEE FIGURE B-13) (SEE FIGURE B-13) C01056-1-3 Figure B-17 – Flow Element Connection, Remote...

  • Page 75: Figure B-19 – Extended Operation Mode, External Input Flow Adjust (Eia)

    APPENDIX B - WIRING DIAGRAMS NOTE: ST102 AC power, dual remote interface board shown. External 4-20 mA Current Source ST100 Series Interface Board (Analog) C01340-1-1 Figure B-19 – Extended Operation Mode, External Input Flow Adjust (EIA) NOTE: ST102 AC power, dual remote interface board shown, 2 places.
  • Page 76 APPENDIX B - WIRING DIAGRAMS ST100 Series Flow Meter Generation 1 ST100 Series - Analog and HART Wiring Units Shipped April 2012 through July 2013 CUSTOMER CONNECTIONS ANALOG OUTPUT (HART) ANALOG OUTPUT CH 1 (INT) CH 1 (EXT) HART OUTPUT IS ALWAYS ON CH1 AND ISOLATED FROM CH2 AND CH3.

  • Page 77: Appendix Cadditional Information

    Parameters Report from the ST100 Configuration Application (Sample) • HMI Menu Outline (v2.99) • Internal Delta-R Resistor Check (IDR) HMI Display Sequence • ST100 Configuration Software Menu Outline (v2.2.0.x) • Instructions: Installing Ferrite Onto ST100 Series DC Power Cable Fluid Components International LLC...

  • Page 78: Delta R Sheet (Sample)

    APPENDIX C - ADDITIONAL INFORMATION ST100 Series Flow Meter Delta R Sheet (Sample) Fluid Components International LLC...

  • Page 79: Parameters Report From The St100 Configuration Application (Sample)

    ST100 Series Flow Meter APPENDIX C - ADDITIONAL INFORMATION Parameters Report from the ST100 Configuration Application (Sample) Fluid Components International LLC...
  • Page 80 APPENDIX C - ADDITIONAL INFORMATION ST100 Series Flow Meter Fluid Components International LLC...
  • Page 81 ST100 Series Flow Meter APPENDIX C - ADDITIONAL INFORMATION Fluid Components International LLC...
  • Page 82 APPENDIX C - ADDITIONAL INFORMATION ST100 Series Flow Meter Fluid Components International LLC...

  • Page 83: Hmi Menu Outline (V2.99)

    ST100 Series Flow Meter APPENDIX C - ADDITIONAL INFORMATION HMI Menu Outline (v2.99)  Boot Screen Set-up   Process Data Screen Instrument Percentage of Flow Group 1  Flowrate  Flow: SFPS Totalizer  Temp: Deg F Temperature ...

  • Page 84: Internal Delta-R Resistor Check (Idr) Hmi Display Sequence

    APPENDIX C - ADDITIONAL INFORMATION ST100 Series Flow Meter Internal Delta-R Resistor Check (IDR) HMI Display Sequence Hot Key 1. Normal Operation Display: 2. Select Diagnostics. 3. Select Self Test. Select and hold the hot key for 3 seconds. 4. Select FE 1 for ST100 single 5.

  • Page 85: St100 Configuration Software Menu Outline (V2.2.0.X)

    ST100 Series Flow Meter APPENDIX C - ADDITIONAL INFORMATION ST100 Configuration Software Menu Outline (v2.2.0.x) Welcome to the ST100 Configuration Application – Off Delay (Seconds) (text box) ■ Alarm 3 (frame) ■ ST100 – Test enabled/disabled (drop-down list) ● P rocess ustomer nits –...
  • Page 86 APPENDIX C - ADDITIONAL INFORMATION ST100 Series Flow Meter – Get from Device (button) ▬ Download Calibration – Send to Device (button) ■ Get Calibration File (frame) ■ SD Card Log Files (frame) – File name path (text box & “Browse” button) – Show List of Log Files (button) ■ Select Group For Download (frame)
  • Page 87 ST100 Series Flow Meter APPENDIX C - ADDITIONAL INFORMATION – Day, #days, DOW (spinner) ■ Send to Device (button) ▬ Modbus – Time (spinner) – Run Check Now (button) ■ Modbus (frame) – Node ID: (text box) ■ Get from Device (button) – Mode: (drop-down list) ■ Send to Device (button) ▬ Test Logs –...
  • Page 88 APPENDIX C - ADDITIONAL INFORMATION ST100 Series Flow Meter – 4-20mA Input (text box) – Offset (text box) – Click to Read 4-20mA Input (button) ■ Get from Device (button) ■ Send to Device (button) — Options ■ Optional Features (frame) – HMI Display Present (check box) ■ FE Configuration (frame) – FEx (check box, x = 1-16) – Slot (drop-down list) – Pressure Sensor (drop-down list) —...

  • Page 89: Instructions: Installing Ferrite Onto St100 Series Dc Power Cable

    ST100 Series Flow Meter APPENDIX C - ADDITIONAL INFORMATION Instructions: Installing Ferrite Onto ST100 Series DC Power Cable STEP 1 STEP 2 Insert DC power supply cable through enclosure conduit port as shown. Measure 10 to 12 inches beyond interface board.
  • Page 90 APPENDIX C - ADDITIONAL INFORMATION ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 91: Appendix Dglossary

    ST100 Series Flow Meter APPENDIX D - GLOSSARY APPENDIX D GLOSSARY Abbreviations Delta-R (DR) Differential Resistance Delta-T (DT) Differential Temperature Digital Multimeter DPDT Double Pole Double Throw Fluid Components Intl Heater Light Emitting Diode Potentiometer Return Authorization Resistance Temperature Detector...
  • Page 92 APPENDIX D - GLOSSARY ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...

  • Page 93: Appendix Eapprovals

    APPENDIX E - APPROVALS APPENDIX E APPROVALS EU DECLARATION OF CONFORMITY ST100 SERIES We, Fluid Components International LLC, located at 1755 La Costa Meadows Drive, San Marcos, California 92078-5115 USA, declare under our sole responsibility that the ST100 Flowmeter Product Family, to which this declaration relates, is in conformity with the following directives and specifications.
  • Page 94 APPENDIX E - APPROVALS ST100 Series Flow Meter Intentionally Left Blank Fluid Components International LLC...
  • Page 95 II 2 G for Gas protection Ex d IIC T6…T1 II 2 D for Dust protection Ex tb IIIC T85ºC…T450ºC; IP67 The ST100 Series consist of a sensing element and associated integral or remote mounted electronics mounted in a type “d” flameproof enclosure.
  • Page 96 4) Consult the manufacturer if dimensional information on the flameproof joints is necessary. 5) The painted surface of the ST100 Series Flow Meter may store electrostatic charge and become a source of ignition in applications with a low relative humidity < 30% relative humidity where the painted surface is relatively free of surface contamination such as dirt, dust, or oil.
  • Page 97 APPENDIX E - APPROVALS Υποδείξεις ασφαλείας Αυτές οι οδηγίες ασφαλείας ισχύουν για τα ροόμετρα της Fluid Components τύπου ST100 Series που φέρουν Πιστοποιητικό Εγκρίσεως Ευρωπαϊκής Ένωσης, με αριθμό πιστοποίησης FM12ATEX0016X/IECEx FMG12.0003X (ο αριθμός πιστοποίησης βρίσκεται πάνω στην ετικέτα τύπου του οργάνου) για χρήση σε εκρηκτικές ατμόσφαιρες της κατηγορίας II 2 GD.
  • Page 98 ST100 Series Flow Meter Consignes de sécurité Ces consignes de sécurité sont valables pour le modèle série ST100 de la société Fluid Components (FCI) conforme au certificat d’épreuves de type FM12ATEX0016X/IECEx FMG12.0003X (numéro du certificat sur l’étiquette signalétique) conçu pour les applications dans lesquelles un matériel de la catégorie II2GD est nécessaire.
  • Page 99 APPENDIX E - APPROVALS Nederlands - Veiligheidsinstructies Deze veiligheidsinstructies gelden voor de flow meter uit de ST100-serie van Fluid Components (FCI) overeenkomstig het EG- typegoedkeuringscertificaat met nummer FM12ATEX0016X/IECEx FMG12.0003X (nummer van het certificaat op het typeplaatje) voor gebruik in een explosieve atmosfeer volgens Categorie II 2GD.
  • Page 100 6) No reemplace la batería interna cuando se encuentre en una atmósfera con presencia de gas explosivo. Svenska - säkerhetsanvisningar Säkerhetsanvisningarna gäller för Fluid Componenets flödesmätare, typ ST100 Series, enligt EG-typgodkännandeintyg nr FM12ATEX0016X/IECEx FMG12.0003X (intygsnumret återfinns på typskylten) för användning i explosiv gasblandning i kategori II 2 GD.

  • Page 101: Appendix Fcustomer Service

    Attn: Customer Service Department By Phone Contact the area FCI regional representative. If a field representative is unable to be contacted or if a situation is unable to be resolved, contact the FCI Customer Service Department toll free at 1 (800) 854-1993.

  • Page 102: Extended Warranty

    Contact an FCI field representative to request field service. A field service technician is dispatched to the site from either the FCI factory or one of the FCI representative offices. After the work is com- plete, the technician completes a preliminary field service report at the customer site and leaves a copy with the customer.

  • Page 103: Return Authorization Request

    Return Product Information Model No: ____________________________________ Serial No(s): ____________________________________ Failure Symptoms (Detailed Description Required) : ____________________________________________________ ____________________________________________________________________________________________ What Trouble Shooting Was Done Via Phone or Field Visit by FCI: _________________________________________ ____________________________________________________________________________________________ FCI Factory Technical Service Contact: _____________________________________________________________ Reason For Return ...
  • Page 104 FCI. Cleanliness of a returned item or acceptability of the MSDS shall be at the sole discretion of FCI. Any item returned which does not comply with this certification shall be returned to your location Freight Collect and at your risk.
  • Page 105 ST100 Series Flow Meter APPENDIX F - CUSTOMER SERVICE WARRANTIES Goods furnished by the Seller are to be within the limits and of the sizes published by the Seller and subject to the Seller’s standard tolerances for variations. All items made by the Seller are inspected before shipment, and should any of said...
  • Page 106 (and does not include manufacture or processing uses). Any other use is strictly prohibited without the prior written consent of FCI. © Copyright 2017 by Fluid Components International LLC. All rights reserved. FCI is a registered trademark of Fluid Components International LLC. Information subject to change without notice.

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