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FCI ST100 Series Operation Manual

Hart thermal mass flow meter
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Fluid Components International LLC (FCI). All rights reserved.
HART Operation
Manual
ST100 Series
Thermal Mass Flow Meter

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Summary of Contents for FCI ST100 Series

  • Page 1 HART Operation Manual ST100 Series Thermal Mass Flow Meter Fluid Components International LLC (FCI). All rights reserved.
  • Page 2 Any other use is strictly prohibited without the prior written consent of FCI. © Copyright 2015 by Fluid Components International LLC. All rights reserved. FCI is a registered trademark of Fluid Components International LLC. Information subject to change without notice.

  • Page 3: Table Of Contents

    ST100 Series HART 06EN003404 Rev. A Table of Contents Introduction ............................................1 Definition ............................................1 Universal HART Commands ......................................1 Common Practice HART Commands .....................................1 Device Specific Commands ......................................1 EDDL/DD Files ..........................................1 FCI Configurator ..........................................1 Installation ............................................2 General ............................................2 Electrical Wiring ..........................................2 Topology and Network Configuration ....................................4 Operation ............................................5...
  • Page 4 06EN003404 Rev. A ST100 Series HART INTENTIONALLY LEFT BLANK Fluid Components International LLC...

  • Page 5: Introduction

    A PC software tool that gives access to the ST100 functions and features. It facilitates basic instrument setup and configuration, as well as advance functions. The FCI configurator can interface through the ST100 USB Service port or the Ethernet Service port.

  • Page 6: Installation

    ST100 Series HART Installation General For details on the general mounting, placement of sensor head and mounting options see the Basic User Manual, 06EN003400. Electrical Wiring Access the wiring terminal block by removing the rear electrical connection cover. This cover can be locked closed by the cover locking screw.
  • Page 7 ST100 Series HART Figure 2 - Detail Internal Power Supply connection for Non-Network Figure 3 - Detail External Power Supply connection for Non-Network Fluid Components International LLC...

  • Page 8: Topology And Network Configuration

    ST100 Series HART Topology and Network Configuration The ST100 supports Multidrop topology. In multidrop operation, the devices exchange data and measured values only via the HART protocol/HART Network. In Network configuration the analog current signal serves just to energize the two-wire devices, providing a current of 4 mA per instrument.

  • Page 9: Operation

    ST100 Series HART Operation Functional Description The primary function of the HART protocol is to present the instruments process data through its process data commands. Command 1, command 3 and command 9. The ST100 does not implement the HART Burst mode. A HART master that supports HART 7.0 and higher is required. A HART communicator that supports HART 7.0 and higher is required (e.g., Emerson 475 Communicator.)

  • Page 10: Device Description Files

    VFD including the human interface. The EDDL file can be thought as a “driver” for the device. FCI provides two types of files; first the standard EDDL files located in the folder A67F0101, and the Emerson 375 and 475 files located in the folder DDP.

  • Page 11: Service Data Operation

    3. ST100 Factory Calibration Limits The service information is presented here as seen through the 475 HART communicator, with FCI’s EDDL files loaded. The same information seen by the 475 is shown in the DCS when the ST100 HART EDDL files are loaded.
  • Page 12 ST100 Series HART Factory Reset WARNING The factory Reset command re-loads the configuration and calibration parameters that were loaded into the instrument during the original cal and setup. Any changes made to the configuration of calibration parameters will be lost when the Factory Reset command is executed.

  • Page 13: Setting The St100 For The Hart Protocol Operation

    HART operation, and it should not be necessary to do any instrument configuration. The ST100 PC Configurator tool is used to select the communication protocol with instrument power ON. In normal operating conditions, connect the PC with the configurator software to the ST100 USB port using FCI’s cable (P/N 022646). C01078-1-2...

  • Page 14: St100 Hart Command List

    CONFIGURATION CHANGE COUNTER CONFIG CHANGE COUNT UNSIGNED-16 EXTENDED FIELD DEVICE STATUS UNSIGNED-8 MANUFACTURER ID CODE FCI CODE = 166 DEC (00A6) ENUM (2 BYTES) PRIVATE LABEL DIST. CODE ENUM (2 BYTES) DEVICE PROFILE CODE ENUM (2 BYTES) Fluid Components International LLC...
  • Page 15 ST100 Series HART HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE READ PV VARIABLE (FLOW PV UNITS CODE UNITS, & FLOW VALUE) CHAR (1 BYTE) PV VALUE FLOAT (4 BYTE) READ PV CURRENT AND % PV I VALUE (mA)
  • Page 16 ST100 Series HART HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE READ USER MESSAGE DEV. ID NUMB. BITSTRING (12 BYTES) READ TAG ASCII BIT STRING (6 BYTES) READ DESCRIPTOR DESCRIPTOR ASCII BIT STRING (12 BYTES) READ DATE CODE...
  • Page 17 ST100 Series HART HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE WRITE TAG, DESCRIPTOR, DATE BITSTRING (6 BYTES) DESCRIPTOR DESCRIPTOR BITSTRING (12 BYTES) DATE DATE CHAR (3 BYTES) WRITE FINAL ASSEMBLY NUMBER ASSEMBLY NUMBER ASSEMB. # UNSIGNED-24...

  • Page 18: St100 Hart Common Practice Commands

    ST100 Series HART ST100 HART Common Practice Commands The ST100 HART supports Common Practice commands 35, 38, 40, 42, 44, 45, 46, 48, 50, and 51. HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE WRITE PV RANGE VALUES...

  • Page 19: St100 Hart Device Specific Commands

    ST100 Series HART HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE STANDARIZED STATUS 3 1 BYTE ANALOG CHAN FIXED 1 BYTE DEVICE SPECIFIC STATUS 11 BYTES READ DYNAMIC VARIABLE ASSIGNMENTS PRIMARY DEVICE VARIABLE 1 BYTE SECONDARY DEVICE VARIABLE...
  • Page 20 ST100 Series HART HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE READ CUSTOMER ENGINEERING UNITS FLOW UNITS CODE FLOW CODE UNSIGNED-8 TEMPERATURE UNITS CODE TEMP CODE UNSIGNED-8 TOTALIZER UNITS CODE TOTAL CODE UNSIGNED-8 PRESSURE UNITS CODE PRESS CODE...
  • Page 21 ST100 Series HART HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE WRITE (4-20mA) OUTPUT CHANNEL #1 PARAMETERS D/A SETTING FOR 4mA OUT OUTZ1 UNSIGNED-16 D/A SETTING FOR 20mA OUT OUTF1 UNSIGNED-16 CHANNEL #1 OUT VARIABLE CHA_1_PRO_VAR UNSIGNED-8...
  • Page 22 ST100 Series HART HART COMM NUMB. HART COMMAND DESCRIPTION HART DATA TYPE & SIZE READ BANK #1 OF SENSOR VARIABLES FLOW VALUE -SENSOR #1 FLOW1_VAL FLOAT (4BYTES) TEMPERATURE VAL SENSOR#1 TEMP1_VAL FLOAT (4BYTES) PRESSURE VALUE SENSOR#1 PRESS1_VAL FLOAT (4BYTES) FLOW VALUE -SENSOR #2...
  • Page 23 ST100 Series HART Description of Write Commands COMMANDS VALUE DESCRIPTION Zero for pooling add., loop current mode 1 Zero= default address Loop current- 1=enable, 0=disable 24 bytes Write any message to the device 21 bytes 0-5 bytes=Tag 6-17=Descriptor 18-20=date 3 bytes...

  • Page 24: St100 Hart Dtm

    ST100 Series HART ST100 HART DTM The ST100 product of family supports FDT-DTM Functionality through the HART Protocol 7.3. Fluid Components International provides DTM files for the ST100 HART device. This chapter describes the following: • What is FDT-DTM Technology How it works with ST100 HART device •...

  • Page 25: St100 Hart Dtm Installation And Setup Examples

    In the installation process, there are three basic software components required: 1) FDT frame software such as PACTware, 2) an executable DTM file from the manufacturer (FCI) and 3) Comm_DTM for HART protocol communication. Install device DTM prior to PACTWare and Comm_DTM components. Once device DTM is downloaded successfully run it on the PC.
  • Page 26 ST100 Series HART Now invoke PACTware program. Select device from the menu and click on “Add Device” tab. Right click on the device and select “Parameter”, change correct COM port for HART modem. Fluid Components International LLC...
  • Page 27 ST100 Series HART Right click on the device and add “Device DTM” from the list. Fluid Components International LLC...
  • Page 28 ST100 Series HART Right click on the device and click on the “Connect”. Select “Online parameterization” pull-down menu command to check the communication between ST100 HART DTM and ST100 Field Device. Once you are done with the previous steps, ST100 device will be detected through PACTware program.

  • Page 29: How To Get The Information Through St100 Hart Dtm Device

    ST100 Series HART How to get the information through ST100 HART DTM device Device Information ST100 HART DTM contains “Device Information” tab wich has all the basic information of the instrument such as manufacturer, model, device ID, serial number, tag, poll address and so on.
  • Page 30 ST100 Series HART Staus ST100 Status tab has all the possible fault/error for the core as well as for the ST100 meter front end (FE). This tab lets the cus- tomer or technician diagnose/troubleshoot meter issues. Basic Setup Basic Setup has various ST100 settings including Units, Plenum, and Totalizer, Factory Reset, Write Protection and PV Setup. Use this tab to select engineering units for Flow, Temperature and Pressure variables.
  • Page 31 ST100 Series HART Pipe/Duct Dimension Use this tab to specify the height, width and/or diameter for the pipe/duct. Specify dimension units as inches or millimeters. Advance Setup Use this tab to change DAC values (per user requirements) and select an output variable (Flow, Temperature or Pressure) for any of the three channels.

  • Page 32: St100 Hart Pdm

    ST100 Series HART ST100 HART PDM The ST100 product of family supports PDM (Process Device Manager) functionality through the HART Protocol 7.3. Fluid Components International provides PDM files for the ST100 HART device. Shown below are example screenshots for the ST100 HART_PDM.
  • Page 33 ST100 Series HART Process Data Screen Diagnostic Screen Basic Setup Screen Fluid Components International LLC...
  • Page 34 ST100 Series HART Basic Screen - Pipe/Duct Information Advance Setup Screens Fluid Components International LLC...
  • Page 35 ST100 Series HART Live Data from ST100 HART Device Through PDM Fluid Components International LLC...

  • Page 36: Hart Diagnostics

    ST100 Series HART HART Diagnostics Device Status Bit 0 (“Primary Variable Out of Limits”) refers to the selected PV Dynamic Variable. This does not set bit 7, “Device Malfunction”. Bit 1 (“Non-Primary Variable Out of Limits”) refers to the device variables Temperature and Pressure out of limits. This does not set bit 7, “Device Malfunction”.
  • Page 37 ST100 Series HART MEANING CLASS DEVICE STATUS BITS SET Ethernet Communication Failure Hardware USB Communications Failure Hardware Industrial Communication Protocol Fail Hardware Procees Temperature Over Max Limit Hardware Process Temperature Under Min Limit Hardware Flow Sensor Heater #1 Shorted Hardware...
  • Page 38 ST100 Series HART MEANING CLASS DEVICE STATUS BITS SET FE Component Error – ARM7 Data Abort Fault Hardware FE Component Error ARM7 FIQ Fault Hardware FE Component Error – ARM Spurious INT Hardware Fault STACK in Self Check Mode No Process Data...

  • Page 39: Technical Characteristics

    ST100 Series HART Technical Characteristics Manufacture ID: 0XA67F Output Signal: 4 to 20 mA signal via a FSK modem/ HI311 HART PC Interface Data transmission rate: 1200Hz Signal coding: Bell 202 Current (Physical layer) Supported communication: Publisher, Subscriber HART Commands:...
  • Page 40 ST100 Series HART INTENTIONALLY LEFT BLANK Fluid Components International LLC...

  • Page 41: Appendix A - Drawings

    ST100 Series HART Appendix A - Drawings Channel 1 HART Connection Before April 2012 Fluid Components International LLC...
  • Page 42 ST100 Series HART INTENTIONALLY LEFT BLANK Fluid Components International LLC...

  • Page 43: Appendix B - Customer Service / Technical Support

    Attn: Customer Service Department By Phone Contact the area FCI regional representative. If a field representative is unable to be contacted or if a situation is unable to be resolved, contact the FCI Customer Service Department toll free at 1 (800) 854-1993.
  • Page 44 (and does not include manufacture or processing uses). Any other use is strictly prohibited without the prior written consent of FCI. © Copyright 2015 by Fluid Components International LLC. All rights reserved. FCI is a registered trademark of Fluid Components International LLC. Information subject to change without notice.

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