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FCI Manuals
Measuring Instruments
ST80 Series
Installation, operation & maintenance manual
FCI ST80 Series Installation, Operation & Maintenance Manual
Thermal mass flow meter
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
List of Figures
Typographical Conventions
1 General
Product Description
Theory of Operation
Safety Instructions
Order Verification
Technical Specifications
2 Installation
Instrument Identification and Outline Dimensions
ST80 Insertion Sensor Installation
Figure 1 - Example Compression Fitting Process Connection
Figure 2 - Compression Fitting Installation, Dimensions
Table 1 - Compression Fitting Material
Figure 3 - Example Flange Mount Installation
Figure 4 - Example NPT Pipe Thread Mount Installation
Figure 5 - Retractable Packing Gland Installation
Figure 6 - Packing Gland Locking Collar
ST80L In-Line Process Connection
Flow Transmitter Electronics Installation
Figure 7 - ST80L Process Connection
Figure 8 - Integral Electronics Installation (Compression Fitting Shown)
Figure 9 - Remote Installation, Mounting Bracket on Wall
Figure 10 - Remote Installation, Mounting Bracket on 1" - 1½" Pipe
Figure 11 - Remote Installation, Mounting Bracket on 2" Pipe
Figure 12 - Remote Installation, Optional Stainless Steel Bracket on 2" Pipe
Instrument Wiring
Figure 13 - Recommended Wiring Routing, Base Electronics Enclosure
Table 2 - Interconnecting Cable Minimum Conductor Size
Figure 14 - ST80/ST80L I/O Connector Locations
Figure 15 - ST80/ST80L Electronics Enclosure Label
Figure 16 - Bus Configuration 2 MM Jumper Headers and DIP Switch
Figure 17 - Input Power Wiring
Figure 18 - ST80/ST80L Ferrite Core Installation
Figure 19 - Flow Element Connections, TB1
Figure 20 - HART and Ch. 1 & Ch. 2 4-20 Ma Connections, J25
Figure 21 - Single Connection and Multidrop HART Setups
Figure 22 - Modbus/Profibus/Fieldbus Connections, J8
Figure 23 - Modbus Wiring
Figure 24 - Fieldbus/Profibus Wiring
Table 3 - Modbus Select Jumpers
Table 4 - Modbus Line Configuration Jumpers
Post Installation Check
Table 5 - FOUNDATION Fieldbus/Profibus Select Jumpers
Table 6 - FOUNDATION Fieldbus/Profibus Line Configuration Jumpers
3 Operation
Basic Commissioning and Start-Up
Configuring the ST80/ST80L
Figure 25 - Hot Key on the Optional HMI Display
Figure 26 - HMI Display IR Sensor Functions
Figure 27 - Basic Setup Options, HMI
Figure 28 - Instrument Setup Options
Figure 29 - Display Setup Options
Table 7 - Flow Parameters, HMI
Verify Engineering Units
System Faults, Alarms and Logging Indication
Figure 30 - Configuration Software Tabs for Basic Setup Functions
ST80/ST80L Configuration Software Application (User Password: 2772)
Figure 31 - Example Log, Alarm, and Logging Icons on the Optional Display
Figure 32 - the Configurator Welcome Screen
Real Time Clock
Figure 33 - Example Process Data Screen
Figure 34 - Example Date and Time Set Screen
Totalizer Setup
Figure 35 - Example Totalizer Display Showing Total Flow Value
Figure 36 - Totalizer Setup Screen
Configuring for AST™ or Constant Power Measurement Methods
Figure 37 - Example AST Power Mode Tab (Configuration)
Flow Filtering
Figure 38 - Flow Filtering Setup Screen
NAMUR Setup
Figure 39 - Chart: Flow Output over Time with Various Flow Damping Values
Figure 40 - NAMUR Fault
Figure 41 - NAMUR Output Level Selection (4-20 Ma User Tab)
Table 8 - Fatal Faults that Trigger NAMUR
Internal Delta-R Resistor (Idr) Check
Figure 42 - Example Idr Check Results Display
Figure 43 - Example Internal Delta R Scheduled Screen (after Clicking "Run Test Now
Figure 44 - Example Internal Delta R Test Logs Screen
Figure 45 - Internal Delta-R Resistor Check (Idr) HMI Display Sequence
Using Digital Outputs
HART Operation
Figure 46 - Digital Bus Deactivation Warning When Enabling HART
Table 9 - ST80/ST80L HART Process Variables
Table 10 - ST80/ST80L HART Field Device Registration Information
Figure 47 - Field Communicator Easy Upgrade Utility, Import DD
HART Command List Reference
Table 11 - HART Universal Commands
Table 12 - HART Common Practice Commands
Table 13 - ST80/ST80L HART Device Specific Command Groupings
Table 14 - HART Device Specific Commands
Table 15 - Command Status Bytes, Bit Assignments
Table 16 - Command-Specific Response Codes
Table 17 - Command 48, Additional Device Status Bytes Bit Assignments
Table 18 - HART Engineering Units Codes
Modbus Operation
Figure 48 - ST80/ST80L Configuration Software Output Tab with Modbus Selected
Figure 49 - ST80/ST80L Configuration Software Modbus Tab, Serial Interface Configuration
Table 19 - ST80/ST80L Modbus Function Codes
Table 20 - ST80/ST80L Modbus Process Data
Figure 50 - Modscan32, Data Definition
Table 21 - Modbus Service Data
Figure 51 - Modscan32, Serial Interface and Transmission Mode Configuration
Figure 52 - Modscan32 Connected to Modbus Device with Registers 4111 and 4112 on Display (Totalizer 1 Count)
Figure 53 - Modscan32 Connected to Modbus Device with Registers 4113 and 4114 on Display (Rollover Count)
Figure 54 - Modscan32 Connected to Modbus Device with Register 4115 on Display (Ceiling Value)
Figure 55 - Modscan32 Connected to Modbus Device with Register 4117 on Display (Totalizer Reset)
Figure 56 - Modscan32 Connected to Modbus Device with Register 4118 on Display (Totalizer Start/Stop)
Table 22 - ST80/ST80L Modbus Engineering Unit Codes
Table 23 - ST80/ST80L Modbus Exception Codes
Table 24 - ST80/ST80L Modbus Variables and Registers Map
4 Maintenance
Introduction
General Maintenance
Power Fuse Replacement
Figure 57 - Fuse Location, Power Supply Board
Table 25 - Power Fuse Summary
Lithium Battery Replacement
Table 26 - Lithium Coin Cell Battery Summary
Figure 58 - Instrument Disassembly for Lithium Coin Cell Battery (CR2450N) Replacement
5 Troubleshooting
Non-Maintenance Observations
General Function Check
Troubleshooting the Flow Element
Table 27 - Flow Element Resistance Measurements (in Ohms) Taken from Remote/Integral Electronics
Table 28 - Flow Element Resistance (in Ohms) at the Local Enclosure
Figure 59 - Example Heater Values Tab (Diagnostics)
Table 29 - Nominal Heater Parameter Ranges
Verification of the Electronics
Figure 60 - System Status LED, Main Board
Table 30 - System Status LED D3 States
Table 31 - Instrument Power Supply Voltages
Constant Power Configuration Troubleshooting
Figure 61 - DMM Hookup to Measure 4-20 Ma Output
Figure 62 - Connecting FES-200 to ST80/ST80L Transmitter
Figure 63 - ST80/ST80L Decade Box Wiring
Defective Parts
Customer Service
Reference: Error/Status Register Information
Table 32 - CORE Fault Register Definitions
Table 33 - Devices (Sensor X) Status Codes #1 Register
Table 34 - Devices (Sensor X) Status Codes #2 Register
Table 35 - Devices (Sensor X) Status Codes #3 Register
Appendix Adrawings
Table 36 - ST80/ST80L Drawings in Appendix A
Appendix Badditional Information
Parameters Report from the ST80/ST80L Configuration Application (Sample)
HMI Menu Outline
ST80/ST80L Configuration Software Menu Outline (V3.2.0.X)
Instructions: Installing Sun Shield on ST80/ST80L Integral Enclosure
Instructions: Installing Sun Shield on ST80/ST80L Remote Enclosure
Appendix Cglossary
Abbreviations
Definitions
Appendix Dapproval Information
Figure 64 - Tag, Unit Certification, FM (Canada/Us), ST80/ST80L
Figure 65 -Tag, Unit Certification, ATEX, Iecex, ST80/ST80L Integral Configuration
Figure 66 -Tags, Unit Certification, ATEX, Iecex, ST80/ST80L Remote Configuration
Safety Instructions
Appendix Ecustomer Service
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Troubleshooting
TROUBLESHOOTING
87
Troubleshooting the Flow Element
89
Constant Power Configuration Troubleshooting
93
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