Vega VEGASWING 66 Operating Instructions Manual

Vega VEGASWING 66 Operating Instructions Manual

Vibrating level switch for liquids with extreme process temperatures and pressures
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Operating Instructions
Vibrating level switch for liquids with
extreme process temperatures and
pressures
VEGASWING 66
- transistor (NPN/PNP)
Document ID: 43757

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Summary of Contents for Vega VEGASWING 66

  • Page 1 Operating Instructions Vibrating level switch for liquids with extreme process temperatures and pressures VEGASWING 66 - transistor (NPN/PNP) Document ID: 43757...
  • Page 2: Table Of Contents

    7 Maintenance and fault rectification Maintenance ..............25 Rectify faults ..............25 Exchanging the electronics ..........26 Instrument repair .............. 27 Dismounting Dismounting steps ............28 Disposal ................28 Supplement Technical data ..............29 Dimensions ..............35 VEGASWING 66 • - transistor (NPN/PNP)
  • Page 3 You can find them listed in chapter "Product descrip- tion". Instructions manuals for accessories and replacement parts Tip: To ensure reliable setup and operation of your VEGASWING 66, we offer accessories and replacement parts. The corresponding docu- mentations are: •...
  • Page 4: About This Document

    → Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of batte- ries and accumulators. VEGASWING 66 • - transistor (NPN/PNP)
  • Page 5: For Your Safety

    The safety approval markings and safety tips on the device must be observed. CE conformity This device fulfills the legal requirements of the applicable EC gui- delines. By attaching the CE mark, VEGA provides a confirmation of VEGASWING 66 • - transistor (NPN/PNP)
  • Page 6: Safety Instructions For Ex Areas

    The environment management system is certified according to DIN EN ISO 14001. Please help us fulfill this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGASWING 66 • - transistor (NPN/PNP)
  • Page 7: Product Description

    The VEGASWING 66 consists of the components: • Housing cover • Housing with electronics • Process fitting with tuning fork Fig. 1: VEGASWING 66 - compact version with plastic housing Housing cover Housing with electronics Temperature adapter 4 Process fitting VEGASWING 66 • - transistor (NPN/PNP)
  • Page 8 3 Product description Fig. 2: VEGASWING 66 with plastic housing and tube extension Housing cover Housing with electronics Temperature adapter 4 Process fitting Tube extension Type plate The nameplate contains the most important data for identification and use of the instrument: •...
  • Page 9: Principle Of Operation

    3 Product description Principle of operation Application area VEGASWING 66 is a point level sensor with tuning fork for level detection. It is designed for industrial use in all areas of process technology and can be used in liquids. Typical applications are overfill and dry run protection. The small tuning fork allows use in pipelines.
  • Page 10: Storage And Transport

    Protected against solar radiation • Avoiding mechanical shock and vibration • Storage and transport Storage and transport temperature see chapter "Supplement - temperature Technical data - Ambient conditions" • Relative humidity 20 … 85 % VEGASWING 66 • - transistor (NPN/PNP)
  • Page 11: Mounting

    You can find the specifications in chapter "Technical data" and on the nameplate. In general, VEGASWING 66 can be installed in any position. The Switching point instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.
  • Page 12 Fig. 7: Measures against moisture penetration Caution: Transport Do not hold VEGASWING 66 on the tuning fork. Particularly with flange or tube versions, the tuning fork can be damaged just by the weight of the instrument. Transport coated instruments very carefully and avoid touching the tuning fork.
  • Page 13: Instructions For Installation

    2. For mounting, proceed as follows: 1. Screw the VEGASWING 66 into the mounting boss up to the stop. You can determine the later position already before welding. 2. Mark the position of the VEGASWING 66 on the mounting boss.
  • Page 14 Temperature isolation - max. 50 mm (1.97 in) Ambient temperature on the housing Inflowing medium If VEGASWING 66 is mounted in the filling stream, unwanted false measurement signals can be generated. For this reason, mount VE- GASWING 66 at a position in the vessel where no disturbances, e.g.
  • Page 15 For this reason, do not use an overly long extension tube (optional) for VEGASWING 66, but check if you can mount a short level switch VEGASWING 66 on the side of the vessel in horizontal position.
  • Page 16 See "Technical data". Caution: If it is determined (e.g. via an error message from VEGASWING 66) that medium has already penetrated into the vibrating element, the instrument must be exchanged immediately.
  • Page 17: Connecting To Power Supply

    Connect the operating voltage according to the following diagrams. Take note of the general installation regulations. As a rule, connect VEGASWING 66 to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the instrument housing there is a ground terminal between the cable entries.
  • Page 18: Wiring Plan, Single Chamber Housing

    Plastic (not with Ex d) Aluminium Stainless steel, investment casting Stainless steel, electropolished (not with Ex d) Filter element for pressure compensation or blind plug with version IP 66/ IP 68, 1 bar (not with Ex d) VEGASWING 66 • - transistor (NPN/PNP)
  • Page 19 DIL switch for sensitivity adjustment Ground terminal Connection terminals We recommend connecting VEGASWING 66 according to the closed Wiring plan circuit principle, i.e. the switching circuit is open when there is a level signal, line break or fault (safe condition).
  • Page 20 5 Connecting to power supply 1 2 3 4 Fig. 14: PNP action VEGASWING 66 • - transistor (NPN/PNP)
  • Page 21: Setup

    DIL switch for sensitivity adjustment (5) Note: For test purposes, immerse the tuning fork of VEGASWING 66 always in liquids. Do not test the function of VEGASWING 66 with your hand. This can damage the sensor. VEGASWING 66 • - transistor (NPN/PNP)
  • Page 22: Adjustment Elements

    With the mode switch (max./min.) you can change the switching sta- tus. You can set the required mode according to the "Function chart" (max. - maximum detection or overflow protection, min. - minimum detection or dry run protection). VEGASWING 66 • - transistor (NPN/PNP)
  • Page 23: Function Chart

    Mode max. closed Overflow pro- tection Mode max. open Overflow pro- tection Mode min. closed Dry run protec- tion Mode min. open Dry run protec- tion Failure of the open supply voltage Mode (max./ min.) VEGASWING 66 • - transistor (NPN/PNP)
  • Page 24 6 Setup Level Switching sta- Signal lamp - Signal lamp - Signal lamp green yellow - red Voltage supply Switching sta- Fault message Fault open VEGASWING 66 • - transistor (NPN/PNP)
  • Page 25: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language.
  • Page 26: Exchanging The Electronics

    "Set up" may have to be carried out again. Exchanging the electronics If the electronics module is defective, it can be replaced by the user. In Ex applications only an electronics module with respective Ex approval may be used. VEGASWING 66 • - transistor (NPN/PNP)
  • Page 27: Instrument Repair

    • Please ask the agency serving you for the address of your return shipment. You can find the respective contact data on our website www.vega.com under: "Company - VEGA worldwide" VEGASWING 66 • - transistor (NPN/PNP)
  • Page 28: Dismounting

    Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGASWING 66 • - transistor (NPN/PNP)
  • Page 29: Supplement

    260 … 3000 mm (10.24 … 118.1 in) Ʋ Inconel 718 260 … 3000 mm (10.24 … 118.1 in) Weight Ʋ Instrument weight (depending on approx. 0.8 … 4 kg (0.18 … 8.82 lbs) process fitting) VEGASWING 66 • - transistor (NPN/PNP)
  • Page 30 1 g/cm³ (0.036 lbs/in³) (water) Ʋ Product viscosity 1 mPa s Ʋ Superimposed pressure 0 kPa Ʋ Sensor installation Vertically from top Ʋ Density selection switch > 0.7 g/cm³ Measuring accuracy Deviation ± 1 mm (0.04 in) VEGASWING 66 • - transistor (NPN/PNP)
  • Page 31 Process pressure in bar (psig) Switching point at reference conditions (notch) Tuning fork Repeatability 0.1 mm (0.004 in) Hysteresis approx. 2 mm (0.08 in) with vertical installation Switching delay approx. 1 s (on/off) Measuring frequency approx. 1400 Hz VEGASWING 66 • - transistor (NPN/PNP)
  • Page 32 Fig. 41: Process temperature - Process pressure - Version up to 160 bar (2321 psig) Process pressure in bar (psig) Process temperature in °C (°F) Process temperature (thread or flange temperature) Ʋ VEGASWING 66 of 316L/Hastelloy -196 … +450 °C (-321 … +842 °F) C22 (2.4602)/Inconel 718 (2.4668) VEGASWING 66 • - transistor (NPN/PNP)
  • Page 33 Ʋ Min. bending radius 25 mm (0.984 in) with 25 °C (77 °F) Ʋ Diameter approx. 8 mm (0.315 in) Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGASWING 66 • - transistor (NPN/PNP)
  • Page 34 For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals".
  • Page 35: Dimensions

    ~ 150 mm (5.91") ø 77 mm ø 84 mm (3.31") (3.03") M20x1,5 M20x1,5 M20x1,5 Fig. 44: Housing versions with protection rating IP 66/IP 68 (1 bar) Stainless steel housing - precision casting Aluminium housing VEGASWING 66 • - transistor (NPN/PNP)
  • Page 36 9 Supplement VEGASWING 66, compact version ø 33,7 mm ø 33,7 mm (1.33") (1.33") DN50 PN40 G 1, 1 NPT Fig. 45: VEGASWING 66, compact version Sealing surface VEGASWING 66 • - transistor (NPN/PNP)
  • Page 37 DN50 PN40 G 1, 1 NPT ø 21,3 mm (0.84") ø 29,2 mm ø 29,2 mm (1.15") (1.15") Fig. 46: VEGASWING 66, tube version Sensor length - see Technical data - General data Sealing surface VEGASWING 66 • - transistor (NPN/PNP)
  • Page 38 Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuel- le. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 39 Notes VEGASWING 66 • - transistor (NPN/PNP)
  • Page 40 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2013 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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