COOK QMX Series Installation, Operation And Maintenance Manual

COOK QMX Series Installation, Operation And Maintenance Manual

Mixed flow inline

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This publication contains the installation, operation and
maintenance instructions for standard units of the QMX:
Mixed Flow Inline.
• QMX
• QMXS
• QMXHPD
• QMXHPE
• QMXHP
• QMXHPS
• QMXE
• QMXU
Carefully read this publication and any
supplemental documents prior to any
installation or maintenance procedure.
Cook website provides additional information describing
the equipment, fan performance, available accessories and
specification data.
For additional safety information, refer to AMCA Publication
410-96, Safety Practices for Users and Installers of Industrial
and Commercial Fans.
All of the publications listed above can be obtained from:
• lorencook.com
• info@lorencook.com
• 417-869-6474 ext. 166
For information and instructions on special equipment,
contact Loren Cook Company at 417-869-6474.
Receiving and Inspection
Carefully inspect the fan and accessories for any damage
and shortage immediately upon receipt of the fan.
• Turn the wheel by hand to ensure it turns freely and does not
bind
• Inspect inlet vane dampers (if supplied) for free operation of all
moving parts
• Record on the Delivery Receipt any visible sign of damage
Handling
Lift the fan by lifting lugs.
NOTICE! Never lift by the shaft, motor or housing.
QMX
QMX IO&M
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
• QMXHPU
• QMXXP
• QMXLE
• QMXVP
• QMXHPLE
• QMXHPVP
• QMXD
Rotating Parts & Electrical Shock Hazard:
Fans should be installed and serviced by qualified personnel
only.
Disconnect electric power before working on unit (prior to re-
moval of guards or entry into access doors).
Follow proper lockout/tagout procedures to ensure the unit
cannot be energized while being installed or serviced.
A disconnect switch should be placed near the fan in order
that the power can be swiftly cut off, in case of an emergency
and in order that maintenance personnel are provided com-
plete control of the power source.
Grounding is required. All field-installed wiring must be com-
pleted by qualified personnel. All field installed wiring must
comply with National Electric Code (NFPA 70) and all applica-
ble local codes. Ensure the power supply (voltage, frequency
and current carrying capacity of wires) is in accordance with
the motor nameplate.
Fans and blowers create pressure at the discharge and vac-
uum at the inlet. This may cause objects to get pulled into the
unit and objects to be propelled rapidly from the discharge.
The discharge should always be directed in a safe direction
and inlets should not be left unguarded. Any object pulled into
the inlet will become a projectile capable of causing serious
injury or death.
When air is allowed to move through a non-powered fan, the
impeller can rotate, which is referred to as windmilling. Wind-
milling will cause hazardous conditions due to unexpected ro-
tation of components. Impellers should be blocked in posi-
tion or air passages blocked to prevent draft when working
on fans.
Friction and power loss inside rotating components will cause
them to be a potential burn hazard. All components should be
approached with caution and/or allowed to cool before con-
tacting them for maintenance.
Under certain lighting conditions, rotating components may
appear stationary. Components should be verified to be sta-
tionary in a safe manner, before they come into contact with
personnel, tools or clothing.
Failure to follow these instructions could result in death or se-
rious injury.
The attachment of roof mounted fans to the roof curb as well
as the attachment of roof curbs to the building structure must
exceed the structural requirements based on the environmen-
tal loading derived from the applicable building code for the
site. The local code official may require variations from the
recognized code based on local data. The licensed engineer
of record will be responsible for prescribing the correct attach-
ment based on construction materials, code requirements and
environmental effects specific to the installation.
1
QMX
Mixed Flow Inline
B51092-005

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Summary of Contents for COOK QMX Series

  • Page 1 Follow proper lockout/tagout procedures to ensure the unit installation or maintenance procedure. cannot be energized while being installed or serviced. Cook website provides additional information describing the equipment, fan performance, available accessories and A disconnect switch should be placed near the fan in order that the power can be swiftly cut off, in case of an emergency specification data.
  • Page 2: Installation

    Storage NOTICE! Although a certain amount of vibration is inherent in operating fans, extreme vibration is a If the fan is stored for any length of time prior to installation, serious problem that may cause structural and me- completely fill the bearings with grease or moisture-inhibiting oil chanical failure.
  • Page 3 Duct and Damper Installation Wheel-to-Inlet Clearance Efficient fan performance relies on the proper installation of inlet The correct wheel-to-inlet clearance is critical to proper fan and discharge ducts as well as dampers. Be sure your fan conforms performance. This clearance should be verified before initial to the following guidelines and allows three duct diameter of straight start-up since rough handling during shipment could cause a duct before placing an elbow or damper.
  • Page 4: Pulley Alignment

    When ground is required, attach to ground A or B with No. 6 must be a Premium Efficiency motor with Class F insulation. thread forming screw. To reverse, interchange T-5 and J-10 Motors that are not supplied by Loren Cook Company should leads. have the recommendation of the motor manufacturer for use with a VFD.
  • Page 5: Wheel Rotation

    3 Phase, 9 Lead Motor For sizes 90–120, route conduit through holes in the sides of 3 Phase, 9 Lead Motor 3 Phase, 9 Lead Motor the motor support saddle as shown in Figure 2 below. Y-Connection Delta-Connection Low Voltage High Voltage Low Voltage High Voltage...
  • Page 6: Operation

    Maintenance Final Installation Steps 1. Inspect fasteners setscrews, particularly Establish a schedule for inspecting all parts of the fan. The mounting and bearing fasteners then tighten according to frequency of inspection depends on the operating conditions Recommended Torque for Setscrews/Bolts. and location of the fan.
  • Page 7 1000 1465 1248 1679 1426 1921 1332 1134 1527 1296 1791 Loren Cook Company uses petroleum lubricant in a lithium 1204 1026 1381 1172 1604 base. Other types of grease should not be used unless the 1080 1252 1064 1458...
  • Page 8: Troubleshooting

    Troubleshooting 11. Rotate shaft to allow bearings to align themselves. 12. Replace wheel but do not tighten yet. Problem and Potential Cause 13. Replace inlet cone. Wheel may need to be moved to allow proper alignment. Care should be taken to insure that inlet Low Capacity or Pressure: cone is centered inside wheel before and after tightening •...
  • Page 9: Parts List

    Parts List QMX/QMXDHP/QMXHP/QMXD/QMXXP Horizontal Mount Vertical Mount Direct Drive Level 1 Horizontal Mount Part No. Description Part No. Description Part No. Description Companion Flange (optional) Bearing Cover Taper Lock Bushing External Inlet Vane Damper (optional) Bearings (two required) Inlet Spiral Guard or Safety Screen (optional) Isolator (four required optional) Inlet Cone Isolation Rails - Horizontal Mount (optional)
  • Page 10 QMXE/QMXHPE QMXS/QMXHPS Part No. Description Part No. Description QMX Curb Cap QMX Curb Cap QMXS Top Cap - Open QMXE Birdscreen QMXS Upper Baffle Brace QMXE Top Cap Post QMXS Top Cap Post QMXE Baffle Brace QMXS Birdscreen QMXE Top Cap Extension (for size 90 only) QMXS Top Cap QMXE Top Cap QMXS Lower Top Cap Post...
  • Page 11 QMXU/QMXHPU QMXLE/QMXHPLE Part No. Description QMXLE Mixing Box QMXLE Curb Cap QMXLE Middle Section QMXLE Adapter Plate Part No. Description QMXLE Stack Damper QMX Curb Cap QMXLE Windband QMXU Lifting Lug QMXLE Lifting Lug QMXU Damper See common parts (not shown) listed on page 9. QMXU Damper Stop QMXU Windband QMXU Discharge Guard (optional)
  • Page 12: Limited Warranty

    Cook Company, General Offices, 2015 East Dale Street, Springfield, Missouri 65803-4637, explaining in writing, in detail, your complaint and referring to the specific model and serial numbers of your fan. Upon receipt by Loren Cook Company of your written complaint, you will be notified, within thirty (30) days of our receipt of your complaint, in writing, as to the manner in which your claim will be handled.

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