YOKOGAWA OR8ERG Series User Manual
YOKOGAWA OR8ERG Series User Manual

YOKOGAWA OR8ERG Series User Manual

Kcl refillable type orp sensor

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User's
Manual
Model OR8ERG
KCl Refillable type ORP Sensor
IM 12C04K01-01E
IM 12C04K01-01E
7th Edition

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Summary of Contents for YOKOGAWA OR8ERG Series

  • Page 1 User’s Manual Model OR8ERG KCl Refillable type ORP Sensor IM 12C04K01-01E IM 12C04K01-01E 7th Edition...
  • Page 2: Introduction

    IM 19D01B01-01E WTB10-PH¨ OR8TBG Terminal Box IM 12C04W01-01E OR8AX Accessories for ORP Meter IM 12C04W02-01E Media No. IM 12C04K01-01E 7th Edition : Feb. 2020 (YK) IM 12C04K01-01E 7th Edition : Feb.20,2020-00 All Rights Reserved Copyright © 1996, Yokogawa Electric Corporation...
  • Page 3: For The Safe Use Of This Equipment

    The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance. IM 12C04K01-01E...
  • Page 4: After-Sales Warranty

    If we replace the product with a new one, we won’t provide you with a repair report. l Yokogawa warrants the product for the period stated in the pre-purchase quotation Yokogawa shall conduct defined warranty service based on its standard. When the customer site is located outside of the service area, a fee for dispatching the maintenance engineer will be charged to the customer.
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  • Page 6: Table Of Contents

    <CONTENTS> Model OR8ERG KCl Refillable type ORP Sensor IM 12C04K01-01E 7th Edition CONTENTS INTRODUCTION .....................i  For the safe use of this equipment .............ii  After-sales Warranty ...................iii  Specification ..................... 1-1 Standard Specifications ................... 1-1 Model and Suffix codes ..................1-2 External Dimensions ..................
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  • Page 8: Specification

    If you have any questions about the wetted part construction of the product, be sure to contact Yokogawa. IM 12C04K01-01E...
  • Page 9: Model And Suffix Codes

    < 1. Specification > Model and Suffix codes ORP Sensor Model Suffix Code Option Code Description OR8ERG ............KCl Refillable Type ORP Sensor ..... Electrode Gold ..... Platinum Cable Length ..................10 m ..... 15 m ..... 20 m Measuring System .....
  • Page 10: External Dimensions

    < 1. Specification > External Dimensions ("-B", "-N": Fork terminal) ("-E": Pin terminal) ("-G", "-F": Ring terminal) Unit: mm GE RE SE G 15 13 14 16 15 13 14 16 Cable gland is not included. Reuse existing gland, or replace. Cable length: L Terminal No.
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  • Page 12: Installation

    < 2. Installation > Installation Preparation for Installation 2.1.1 Unpacking and Inspection The Model OR8ERG ORP Sensor is packed at the factory to prevent damage during transportation. Upon receipt of the sensor, unpack the shipping container and then visually inspect it for damage. Also check the instrument nameplate on the sensor cable to make sure that you received the correct sensor.
  • Page 13: Requirements For Mounting The Orp Sensor

    < 2. Installation > Requirements for mounting the ORP Sensor 2.2.1 In case of installing the PH8HG Guide-pipe Holder To install the sensor in the guide pipe, proceed as follows: (1) Connect the sensor cable to the associated instrument correctly by referring to Section 2.3 provided later.
  • Page 14: Installing Sensor In Ph8Hs Submersion Holder

    < 2. Installation > 2.2.2 Installing Sensor in PH8HS Submersion Holder To install the sensor in the submersion holder, proceed as follows: (1) Pass the sensor cable through the sensor holder. If the submersion holder remains installed, remove the sensor holder in any case. For a pipe-mounting submersion holder without a cleaner, loosen the sensor holder nut to remove the holder.
  • Page 15 < 2. Installation > For a flange mounting submersion holder without a cleaner, remove the sensor holder by loosening the two bolts securing the sensor holder to the flange (see Figure 2.5). Fixing Bolt Flange F2.5.ai Figure 2.5 Removal of Sensor Holder (for Flange Mounting Sensor without Cleaners) Clamp (Screw) Cleaner Holder Sensor Holder...
  • Page 16 < 2. Installation > Waterproof Cap Cover Waterproof Cap Pull out the sensor cable Sensor Holder Pipe Sensor Cable Insert the sensor and cable Sponge (Remove) O-ring Flange Sensor Body Protector Figure 2.7 Installing the Sensor Cable (2) Connect the sensor cable to the associated instrument correctly by referring to Section 2.3. (3) Screw the protector to fix the sensor to the holder.
  • Page 17: Installing Sensor In Ph8Hf Flow-Through Holder

    < 2. Installation > ORP Sensor O-ring Protector F2.8.ai Figure 2.8 Installing Sensor in Submersion Holder (4) Close the waterproof cap, and attach the holder to the arm pipe, flange or cleaner holder completely. 2.2.3 Installing Sensor in PH8HF Flow-through Holder To install the sensor in a flow-through holder, proceed as follows: (1) Connect the sensor cable to the associated instrument.
  • Page 18: Orp Sensor Cable Wiring Procedure

    < 2. Installation > ORP Sensor Fixing Nut O-ring Flow-through Holder 2-inch Mounting Pipe F2.10.ai Figure 2.10 Installing Sensor in Flow-through Holder ORP Sensor Cable Wiring Procedure 2.3.1 Connecting Sensor Cable to Terminal Box (1) Open the cable inlet hole in terminal box using the supplied punch tool. The location of the cable inlet hole is shown by the circle-shaped groove under the case.
  • Page 19: Connecting Sensor Cable To Two-Wire Orp Transmitter

    < 2. Installation > After passing the cable through the nut, check the symbol on each core wire, then connect each core wire to the corresponding terminal. F2.12.ai Figure 2.12 Connecting Sensor Cable (In case of the OR8TBG) (4) Mount the cable gland in the cable inlet hole. Put the nut in place, and screw it onto the main body sufficiently.
  • Page 20: Connecting Sensor Cable To Four-Wire Orp Converter

    < 2. Installation > Sensor cable Figure 2.14 Connecting Sensor Cable to Two-wire ORP Transmitter (3) Install the cable gland in the wiring hole as follows: Pass the tip of the cable gland into the opening and completely tighten the gland with the nut inside the case.
  • Page 21 2-10 < 2. Installation > Wiring Terminal Board Cable Inlet Figure 2.15 Connecting Sensor Cable to Four-wire ORP Converter (3) Install the cable gland in the wiring hole as follows: Pass the tip of the cable gland into the opening and completely tighten the gland with the nut inside the case.
  • Page 22: Maintenance On Operation

    < 3. Maintenance on operation > Maintenance on operation Operation and Periodic Maintenance 3.1.1 Calibrating ORP Sensor Using Checking Solutions Dirt attached to the liquid junction or sensitive parts (platinum electrodes) may have an adverse effect on electromotive force and response characteristics, so ORP sensors require periodic cleaning for good operating conditions.
  • Page 23 < 3. Maintenance on operation > The time required for maintaining the saturated concentration of a KCl solution in a sensor is greatly influenced by the sensor's operating conditions. For example, as temperature variations in measured solutions are great, or as solution temperatures are high, so too does the amount of KCl solution drained from the liquid junction increase, thereby shortening the period of time for maintaining the saturated concentration.
  • Page 24: Replacing Consumable Parts

    < 3. Maintenance on operation > Figure 3.2 Pouring KCl Powder into Sensor (7) Pour the KCl solution (or pure water) into the sensor until it overflows through the junction hole. In doing this, do not leave any air pockets in the body. (8) Restore the liquid junction removed in Step (3) above to its original position.
  • Page 25: Replacing O-Rings For Indicator Electrode

    O-ring inside the indicator electrode. For individual replacement of the O-ring, use the one recommended by Yokogawa. When installing the O-ring, wind a slip of paper or tape around the thread part on the indicator electrode so as not to scratch the O-ring.
  • Page 26: Customer Maintenance Parts List

    O-Ring, 9 mm ID X 12 mm OD K9142TH Junction Assembly K9142QR O-Ring, 6 mm ID X 9 mm OD CMPL 12C03K01-01E All Rights Reserved, Copyright © 1984, Yokogawa Electric Corporation. Subject to change without notice. 3rd Edition : Apr. 2008 (YK)
  • Page 28: Revision Information

    2-11, Section no. corrected (2.3.3--->2.3.4). Apr. 2008/2nd Edition M3 ring terminals added for PH450G, CMPL12C03K01-01E revised to 3rd edition. Sep. 2006/1st Edition Newly published. Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan http://www.yokogawa.com/an IM 12C04K01-01E 7th Edition : Feb.20,2020-00...
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