Renishaw QUANTiC RESM40 Installation Manual

Renishaw QUANTiC RESM40 Installation Manual

Angle encoder system
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Installation guide
M-9417-9201-02-A
QUANTiC
RESM40 angle encoder system

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Summary of Contents for Renishaw QUANTiC RESM40

  • Page 1 Installation guide M-9417-9201-02-A QUANTiC RESM40 angle encoder system ™...
  • Page 2: Table Of Contents

    QUANTiC quick-start guide Readhead mounting and alignment System calibration Restoring factory defaults Switching Automatic Gain Control (AGC) on or off Troubleshooting Output signals Speed Electrical connections Output specifications General specifications RESM40 ring specifications QUANTiC RESM40 angle encoder system installation guide...
  • Page 3: Legal Notices

    Renishaw. including interference that may cause undesired operation. Trade marks The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the user’s authority to operate the equipment. RENISHAW ®...
  • Page 4: Storage And Handling

    −20 °C Ring and readhead Ring only Readhead only 95% relative humidity Operating (non-condensing) Acetone Acetone N-heptane to IEC 60068-2-78 +70 °C 0 °C Chlorinated Chlorinated COCH COCH Solvents Solvents Propan-2-ol Methylated Methylated CHOHCH Spirits Spirits QUANTiC RESM40 angle encoder system installation guide...
  • Page 5: Quantic Readhead Installation Drawing

    0.25 and 0.4 Nm. 11.5 (Pitch tol. ±1°) Calibration rideheight: 2.1 ±0.15 Forward direction of ring Operating rideheight: 2.1 ±0.2 (increasing count) *  Extent of mounting faces QUANTiC RESM40 angle encoder system installation guide...
  • Page 6: Resm40 Installation Drawing ('A' Section)

    NOTE: θ is the angle between one tapped hole and the adjacent 549.80 510.00 clearance hole. The angle between two clearance holes is 2θ.   There are no tapped holes on the 489 mm ring. QUANTiC RESM40 angle encoder system installation guide...
  • Page 7: Resm40 Installation Drawing ('B' Section)

    180.00 θ Section A–A 2.5 × 45° R0.5 ØDI ØDH ØDO NOTE: θ is the angle between one tapped hole and the adjacent clearance hole. The angle between two clearance holes is 2θ. QUANTiC RESM40 angle encoder system installation guide...
  • Page 8: Select A Resm40 Ring Mounting Option

     Enables simplest adjustment.  Will not correct eccentricity of the  Offers highest accuracy. supporting shaft.  Enables eccentricity to be compensated.  Offers excellent mechanical stability against thermal cycling, shock and vibration.  Minimises cost of substrate preparation. QUANTiC RESM40 angle encoder system installation guide...
  • Page 9: Taper Mount Method

    NOTE: Recommended screw type M3 × 0.5: ISO 4762 /DIN 912 grade 10.9 minimum /ANSI B18.3.1M. Dial Test Indicator (DTI) with a ruby ball stylus Appropriate cleaning solvents (‘Storage and handling’, page 2) Hex key Torque wrench QUANTiC RESM40 angle encoder system installation guide...
  • Page 10 513.65 83.85 238.85 83.65 238.65 98.85 283.85 98.65 283.65 DO = Nominal external diameter. Recommended surface finish ≤ Ra 1.2. NOTE: It is recommended that the mounting surface is a turned, rather than ground finish. QUANTiC RESM40 angle encoder system installation guide...
  • Page 11 • For RESM40 rings with 18 mounting holes, insert more details. 6 equally spaced M3 screws. Clean ring using Renishaw scale cleaning wipes or a clean, dry, lint-free cloth. • For RESM40 rings with 20 mounting holes, insert 8 equally spaced M3 screws (in four groups of two) between existing screws.
  • Page 12: Interference Fit Method

    (‘RESM40 installation drawing (‘B’ section)’, page 5) NOTE: Recommended screw type M3 × 0.5: ISO 4762 /DIN 912 grade 10.9 minimum /ANSI B18.3.1M. Appropriate cleaning solvents (‘Storage and handling’, page 2) Hex key Torque wrench QUANTiC RESM40 angle encoder system installation guide...
  • Page 13 80.023 Insert screws into all mounting holes. 95.045 95.023 Tighten all screws. 130.052 Clean ring using Renishaw scale cleaning wipes or a clean, dry, lint-free cloth. 130.027 NOTES: 180.052 Ensure that all screws are tightened to 1.6 Nm. 180.027 The recommended thread engagement is 6 mm.
  • Page 14: Quantic Quick-Start Guide

    15). Repeat the installation and calibration routine. *  For more details refer to the Advanced Diagnostic Tool ADTi-100 and ADT View software User guide (Renishaw part no. M-6195-9413) and Advanced Diagnostic Tool ADTi-100 and ADT View software Quick-start guide (Renishaw part no. M-6195-9321). †...
  • Page 15: Readhead Mounting And Alignment

    ™ reference mark is integrated in the scale, radially aligned with the centre of the mounting hole to the left of the ‘Renishaw’ logo within ±0.5 mm. No external actuators or physical adjustment are required. QUANTiC RESM40 angle encoder system installation guide...
  • Page 16: System Calibration

    To exit the calibration routine at any stage cycle the power to the readhead or connect the ‘Remote CAL’ output pin to 0 V for < 3 seconds. The LED will then stop flashing. Settings stored Blue single flashing None, restore factory defaults and recalibrate Blue double flashing Incremental only Blue (auto-complete) Incremental and reference mark QUANTiC RESM40 angle encoder system installation guide...
  • Page 17: Restoring Factory Defaults

    The AGC is automatically enabled once the system has been calibrated (indicated by a Blue LED). AGC can be manually switched off by connecting the ‘Remote CAL’ output pin to 0 V for > 3 seconds < 10 seconds. The LED will then be solid Green. NOTE: AGC can be switched on or off using the optional ADTi-100 and ADT View software. See www.renishaw.com/adt for more information. QUANTiC RESM40 angle encoder system installation guide...
  • Page 18: Troubleshooting

    Check the readhead optical window and scale are clean and free from contamination even after moving it past the Check the readhead is configured for ‘All reference marks’ to be output reference mark several times QUANTiC RESM40 angle encoder system installation guide...
  • Page 19 (page 20) When using with ADTi-100 in stand-alone mode ensure Termination tool is connected, Renishaw part number A-6195-2132 Exit CAL mode and restore factory defaults (page 15) Check readhead set-up and alignment (page 13) QUANTiC RESM40 angle encoder system installation guide...
  • Page 20: Output Signals

     Pack of 5 14-way JST SH mating sockets: Setup Clear A-9417-0024 - Bottom mount; Remote CAL * Orange A-9417-0026 - Side mount. Maximum of 20 insertion cycles for JST connector. Shield Screen Case Case Ferrule QUANTiC RESM40 angle encoder system installation guide...
  • Page 21: Speed

    Where V = maximum linear speed (m/s) and D = external diameter of RESM40 ring (mm) π *   For a readhead with a 1 m cable. †   If the speed exceeds 20 m/s, SDE performance cannot be guaranteed. QUANTiC RESM40 angle encoder system installation guide...
  • Page 22: Electrical Connections

    Select R so that maximum current does not exceed 20 mA. Alternatively, use a suitable relay or opto-isolator. Customer Readhead electronics Remote CAL operation 100R E− 100nF Remote operation of the CAL /AGC is possible via CAL signal. QUANTiC RESM40 angle encoder system installation guide...
  • Page 23: Output Specifications

    Differentially transmitted signals forced open circuit for > 15 ms when alarm conditions valid. Signal level 100% †   ‡    Inverse signals not shown for clarity Only calibrated reference mark is bi-directionally repeatable Set-up signal as shown is not present during calibration routine QUANTiC RESM40 angle encoder system installation guide...
  • Page 24: General Specifications

    Rotary ≤ ∅135 mm < ±120 nm < ±80 nm CAUTION: Renishaw encoder systems have been designed to the relevant EMC standards, but must be correctly integrated to achieve EMC compliance. In particular, attention to shielding arrangements is essential. RESM40 ring specifications Material...
  • Page 25 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com *M-9417-9201-02* For worldwide contact details, visit www.renishaw.com/contact Renishaw plc. Registered in England and Wales. Company no: 1106260. Part no.: M-9417-9201-02-A Registered office: New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, UK. Issued: 12.2020...

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