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Summary of Contents for Renishaw HPGA
- Page 1 Installation and user guide H-5616-8500-04-C HPGA high-precision generic arm Original instructions – translations of these original instructions are available on request.
- Page 2 © 2009–2022 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. Renishaw plc. Registered in England and Wales.
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Page 3: Table Of Contents
HPGA 90° connector dimensions ..............12 System installation ......................13 Installing the HPGA with TSI 3 (or TSI 3-C) and HSI interfaces ....13 Installing a straight arm to the hub and base assembly .......14 Installing a 90° arm to the hub and base assembly ........15... - Page 4 Installing the TSI 3 (or TSI 3-C) and HSI interface units .......18 HPGA rear exit installation using TSI 3 (or TSI 3-C) and HSI interfaces ..20 HPGA side exit installation using TSI 3 (or TSI 3-C) and HSI interfaces ..22 Connecting the TSI 3 (or TSI 3-C) to the machine controller ......24...
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Page 5: Before You Begin
Renishaw product names, designations details. and the mark ‘apply innovation’ are trade marks of Renishaw plc or its subsidiaries. CNC machines Other brand, product or company names are trade marks of their respective owners. -
Page 6: Patents
Disposal of waste electrical and electronic equipment (WEEE) None applicable. Compliance declaration Renishaw plc hereby declares that the HPGA is in compliance with the essential requirements and other relevant provisions The use of this symbol on Renishaw products and/or accompanying •... -
Page 7: Safety
Equipment operation disconnected. If this equipment is used in a manner not specified by the manufacturer, the CAUTION: HPGA and TSI 3 / TSI 3-C / protection provided by the equipment may HSI are intended for exclusive use as be impaired. -
Page 8: Chinese Safety
方式不符，则设备提供的保护功能可能会 说明书中所述的危险，并应确保提供充分 减弱。 的防护装置和安全联动装置。 如果测头系统发生故障，则可能误发 测头已复位的信号。切勿单凭测头信号即 停止机床运动。 高精度通用对刀臂 (HPGA) 系统必须 由具备资质的人员在遵守相关安全措施的 前提下进行安装。在开始工作之前，须确 保机床的电源已关闭，处于安全状态，并 且 TSI 3 、 TSI 3-C 或 HSI 的电源已断开。 小心： HPGA 和 TSI 3 / TSI 3-C / HSI 仅可作 为 HPGA 系统的一部分进行使用，如果试图 将其与其他对刀臂或接口进行集成，将可能 导致意外操作及 / 或产品损坏。... -
Page 9: Reach Regulation
FCC information to user (USA only) The user is cautioned that any changes or modifications not expressly approved by Supplier’s declaration of conformity Renishaw plc or authorised representative 47 CFR Section 2.1077 Compliance could void the user’s authority to operate information the equipment. -
Page 10: Ices Information To User (Canada Only)
Before you begin ICES information to user Renishaw software EULA (Canada only) Renishaw software is licensed in accordance with the Renishaw licence at: Class A Equipment Statement www.renishaw.com/legal/softwareterms This ISM device complies with Canadian ICES-001(A) / NMB-001(A). Cet appareil ISM est conforme à la norme ICES-001(A) / NMB-001(A) du Canada. -
Page 11: Specification
Power supply approvals BS EN IEC 62368-1 Cable protection The installer is responsible for ensuring adequate protection of the HPGA cable during normal use in the machining environment. Probe § LP2 or MP250 Interface TSI 3 (or TSI 3-C) and HSI... -
Page 12: Hpga System Options
HPGA system options Probe module TSI 3 interface MP250 or LP2 HSI interface TSI 3-C interface LPE3 LPE2 LPE1 Machine cabinet Extension bars Customer specific arm Hub and base assembly 90° Hub and base assembly NOTE: A rear exit hub and base assembly is also available. -
Page 13: Dimensions
143.9 (5.67) 70 (2.95) LPE1 = 50 (1.97), LPE2 = 100 (3.94), LPE3 = 150 (5.91) LP2 probe = 40.8 (1.6), MP250 = 40.7 (1.6) For a full range of stylus please contact Renishaw plc... -
Page 14: Hpga Dimensions (Top View) With Straight Connector
Dimensions HPGA dimensions (top view) with straight connector dimensions mm (in) 26.1 (1.03) 18.8 (0.74) 47.2 (1.86) 27 (1.06) 42 (1.65) 73 (2.87) HPGA 90° connector dimensions dimensions mm (in) 44.4 (1.75) -
Page 15: System Installation
System installation Installing the HPGA with TSI 3 (or TSI 3-C) and HSI interfaces TSI 3 interface TSI 3-C interface HSI interface Machine controller Cables not supplied LP2/MP250 probe Cable assembly Hub and base assembly Customer specific NOTE: For part numbers, please refer to page 34. -
Page 16: Installing A Straight Arm To The Hub And Base Assembly
System installation Installing a straight arm to the hub and base assembly Probe module MP250 or LP2 10 Nm to 12 Nm (7.37 lbf.ft to 8.84 lbf.ft) Extension bars 10 Nm to 12 Nm ≤ 5 mm (7.37 lbf.ft to 8.84 lbf.ft) (0.20 in) Hub and base assembly... -
Page 17: Installing A 90° Arm To The Hub And Base Assembly
System installation Installing a 90° arm to the hub and base assembly Probe module MP250 or LP2 10 Nm to 12 Nm (7.37 lbf.ft to 8.84 lbf.ft) Customer 8.3 Nm specific arm (6.1 lbf.ft) Ensure the arm O-ring is clean and lubricated ≤... -
Page 18: Installing The Hpga
System installation Installing the HPGA ≥8 mm <8 mm (0.315 in) (0.315 in) -
Page 19: Hub And Base Adjustment
System installation Hub and base adjustment Rotate arm on bottom mounting screw to set stylus alignment. 1° 1° Tighten all screws to 10 Nm. Check that stylus alignment has not moved after tightening. If required, dowel base in position. Drill through base into mounting using pilot holes as a guide. -
Page 20: Installing The Tsi 3 (Or Tsi 3-C) And Hsi Interface Units
(in) 34.6 mm (1.36 in) 4 mm (0.16 in) 130 mm (5.12 in) Depth 98 mm (3.86 in) Alternative mounting CAUTION: The HPGA arm must only be used with the TSI 3 (or TSI 3-C) and HSI interfaces. - Page 21 System installation This page is intentionally left blank.
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Page 22: Hpga Rear Exit Installation Using Tsi 3 (Or Tsi 3-C) And Hsi Interfaces
System installation TSI 3 (or TSI 3-C) HPGA rear exit installation using connector (6 way) TSI 3 (or TSI 3-C) and HSI interfaces Screen 4 N/C MP250 2 Screen Hub and base 3 Probe - White 1 Probe + Brown 6 Motor -... - Page 23 System installation Controller connector Machine controller (25 way) 18 V to 30 V Interface 24 V supply (18 V to 30 V) Motor supply V 24 V (+20% to -10%) Motor 24 V Motor supply V supply Motor supply 0 V Controller protective +20% to -10% earth (also referred to...
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Page 24: Hpga Side Exit Installation Using Tsi 3 (Or Tsi 3-C) And Hsi Interfaces
System installation TSI 3 (or TSI 3-C) HPGA side exit installation using connector (6 way) TSI 3 (or TSI 3-C) and HSI interfaces Screen MP250 4 N/C 2 Screen Hub and 1 Probe + Brown base 3 Probe - White... - Page 25 System installation Controller connector Machine controller (25 way) 18 V to 30 V Interface 24 V supply (18 V to 30 V) Motor supply V 24 V (+20% to -10%) Motor 24 V Motor supply V supply Motor supply 0 V Controller protective +20% to -10% Motor supply 0 V...
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Page 26: Connecting The Tsi 3 (Or Tsi 3-C) To The Machine Controller
System installation Connecting the TSI 3 (or TSI 3-C) to the machine controller Interface 24V supply No connection SelX- 18 V to 30 V No connection No connection SelX+ No connection No connection SelZ- No connection No connection SelZ+ No connection Arm ready command Arm ready output Machine ready command... -
Page 27: Input Specification
System installation = 24 Vdc 18 to 30 V This supply powers the interface. = 100 mA (Not including output load currents) = 24 Vdc +20% to -10% This supply powers the motor drive. = 2.5 A while motor is running (typical 2 seconds) Circuit protection: Power supply protected against overcurrent and reverse connection. -
Page 28: Arm Control
System installation Arm control All I/O are “ACTIVE HIGH” configuration. Two separate machine tool control outputs are required to command the arm to move to “machine ready position” (MRC) and “arm ready position” (ARC). The user must ensure that both outputs are never active at the same time. - Page 29 System installation...
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Page 30: Hsi Interface
System installation HSI interface The HSI is a hard-wired transmission interface which converts inspection probe signals into voltage-free solid state relay (SSR) outputs for transmission to the CNC machine controller. The maximum SSR output operating current is 50 mA. Typically, installed within the CNC machine controller’s cabinet, and located away from sources of interference such as transformers and motor controls, the HSI can draw its power from the machine’s nominal 12 Vdc to 30 Vdc supply. -
Page 31: Maintenance
Maintenance Cleaning the HPGA arm You may undertake the maintenance routines described in these instructions. Ensure garter spring and runner faces are Further dismantling and repair of kept clean and clear of swarf build up. Renishaw equipment is a highly... -
Page 32: Calibration
Calibration Calibrating the probe The exact procedure adopted is specific to each machine, control system and software package. However certain rules are common. Before setting tools, it is necessary to calibrate the stylus position to establish its trigger points in relation to a datum on the machine. This can be achieved by the use of a known reference tool. -
Page 33: Fault Finding
Temperature variation Minimise machine and is causing excessive HPGA temperature movement of the machine changes. and the HPGA. Increase the frequency of calibration. Machine has poor Perform health check on repeatability due to loose machine. encoders, backlash, tight slideways and/or accidental damage. - Page 34 Fault finding Symptom Symptom Cause Action Poor system Excess machine vibration. Eliminate vibration. repeatability (continued) Minor collision. Move arm to stow position and back to active position to reset arm to kinematic seating. Symptom Cause Action No probe output Damaged or dirty probe Check condition of probe contacts.
- Page 35 Fault finding Symptom Cause Action Arm system not Power supply not Check electrical responding to connected. connections (ensure commands motor and I/O supplies are connected). Check power supply (supplies) for voltage and polarity. Command not received. Check machine control electrical outputs. Check electrical connections.
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Page 36: Parts List
HPGA R/E cable 5 m long. R/E cable P-CN21-0042 HPGA R/E cable 10 m long. S/E cable A-5616-0092 HPGA 90° S/E cable 2 m long. S/E cable A-5616-0091 HPGA 90° S/E cable 5 m long. S/E cable A-5616-0090 HPGA 90° S/E cable 10 m long. - Page 37 Stylus tool M-5000-3707 Tool for tightening/releasing styli. Base fixing kit A-2275-0113 HPGA base fixing kit. Publications. These can be downloaded from our website at www.renishaw.com. Styli H-1000-3200 Technical specifications guide: Styli and accessories – or visit our Online store at www.renishaw.com/shop.
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Page 38: Notes
Notes... - Page 40 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR www.renishaw.com United Kingdom For worldwide contact details, visit www.renishaw.com/contact *H-5616-8500-04*...
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