Ingersoll-Rand 2161P Series Instructions Manual

Ingersoll-Rand 2161P Series Instructions Manual

Super duty impactools
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Table of Contents
  • Mise en Service de L'outil
  • Spécifications
  • Etiquetas de Aviso
  • Especificaciones
  • Maintenance Section
  • General Instructions
  • Disassembly of the Hammer Case and Anvil Assembly
  • Assembly of the Motor
  • Assembly of the Reverse Valve
  • Assembly of the Impact Mechanism
  • Assembly of the Tool
  • Troubleshooting Guide

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Series 2161P and 2171P Impactools are designed for use in heavy assembly work and
machinery maintenance.
Ingersoll–Rand is not responsible for customer modification of tools for applications on which
Ingersoll–Rand was not consulted.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 1/2" (13 mm)
inside diameter air supply hose.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
Do not use damaged, frayed or deteriorated air hoses
and fittings.
Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905–1 for a typical
piping arrangement.
Always use clean, dry air at 90 psig (6.2 bar/620 kPa)
maximum air pressure. Dust, corrosive fumes and/or
excessive moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged label.
USING THE TOOL
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating this
tool.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool performance, and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized Servicenter.
Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
Ingersoll–Rand Company 1999
Printed in U.S.A.
INSTRUCTIONS FOR
SERIES 2161P AND 2171P
SUPER DUTY IMPACTOOLS
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
03542438
Keep hands, loose clothing and long hair away from
rotating end of tool.
Note the position of the reversing lever before
operating the tool so as to be aware of the direction of
rotation when operating the throttle.
Anticipate and be alert for sudden changes in motion
during start up and operation of any power tool.
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
Tool shaft may continue to rotate briefly after throttle
is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
Use accessories recommended by Ingersoll–Rand.
Use only impact sockets and accessories. Do not use
hand (chrome) sockets or accessories.
Impact wrenches are not torque wrenches.
Connections requiring specific torque must be
checked with a torque meter after fitting with an
impact wrench.
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
F
Form P7317
Edition 5
E
January, 1999
P

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Summary of Contents for Ingersoll-Rand 2161P Series

  • Page 1 03542438 Form P7317 Edition 5 January, 1999 INSTRUCTIONS FOR SERIES 2161P AND 2171P SUPER DUTY IMPACTOOLS Series 2161P and 2171P Impactools are designed for use in heavy assembly work and machinery maintenance. Ingersoll–Rand is not responsible for customer modification of tools for applications on which Ingersoll–Rand was not consulted.
  • Page 2: Warning Label Identification

    WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the air sup- Always wear eye protection Always wear hearing ply and disconnect the air when operating or perform- protection when operating supply hose before install- ing maintenance on this this tool.
  • Page 3 Les réparations ne doivent être effectuées que par des réparateurs qualifiés autorisés. Consultez votre Centre de Service Ingersoll–Rand le plus proche. Adressez toutes vos communications au Bureau Ingersoll-Rand ou distributeur le plus proche. Ingersoll–Rand Company 1999 Imprimé aux É.U.
  • Page 4: Mise En Service De L'outil

    SIGNIFICATION DES ETIQUETTES D’AVERTISSEMENT ATTENTION LE NON RESPECT DES AVERTISSEMENTS SUIVANTS PEUT CAUSER DES BLESSURES ATTENTION ATTENTION ATTENTION Couper toujours l’alimentation Porter toujours une Porter toujours des lunettes d’air comprimé et débrancher le protection acoustique de protection pendant flexible d’alimentation avant pendant l’utilisation de cet l’utilisation et l’entretien de d’installer, déposer ou ajuster...
  • Page 5 INSTRUCCIONES PARA LLAVES DE IMPACTO MODELOS 2161P Y 2171P NOTA Las llaves de Impacto Modelos 2161P y 2171P está diseñadas para uso en trabajos de montaje pesados y mantenimiento de maquinaria. Ingersoll–Rand no aceptará responsabilidad alguna por la modificación de las herramientas efectuada por el cliente para las aplicaciones que no hayan sido consultadas con Ingersoll–Rand.
  • Page 6: Etiquetas De Aviso

    ETIQUETAS DE AVISO AVISO EL HACER CASO OMISO DE LOS AVISOS SIGUIENTES PODRIA OCASIONAR LESIONES. ADVERTENCIA ADVERTENCIA ADVERTENCIA Cortar siempre el suministro Usar siempre protección ocular Usar siempre protección de aire y desconectar la man- al manejar o realizar opera- para los oìdos al manejar guera de suministro de aire ciones de mantenimiento en...
  • Page 7 INSTRUÇÕES PARA FERRAMENTAS DE PERCUSSÃO PARA SÉRIE 2161P E 2171P AVISO As Ferramentas de Percussão Série 2161P e 2171P são concebidas para utilização em trabalho de montagem ligeiro e em manutenção de maquinaria. A Ingersoll–Rand não pode ser responsabilizada pela modificação de ferramentas para aplicações para as quais não tenha sido consultada.
  • Page 8 IDENTIFICAÇÃO DAS ETIQUETAS DE ADVERTÊNCIA ADVERTÊNCIA A NÃO OBEDIÊNCIA ÀS ADVERTÊNCIAS SEGUINTES PODER RESULTAR EM LESÕES PESSOAIS. ADVERTÊNCIA ADVERTÊNCIA ADVERTÊNCIA Desligue sempre a alimentação Use sempre protecção Use sempre protecção para os de ar e a mangueira de auricular ao operar esta olhos ao operar ou fazer alimentação de ar antes de ferramenta.
  • Page 9 (Dwg. TPA1608–1)
  • Page 10 PART NUMBER FOR ORDERING PART NUMBER FOR ORDERING Motor Housing Assembly ....2161–A40 Cylinder ......2161–3 Motor Housing .
  • Page 11: Maintenance Section

    MAINTENANCE SECTION Always wear eye protection when operating or performing maintenance on this tool. Always turn off the air supply and disconnect the air supply hose before installing, removing or adjusting any accessory on this tool, or before performing any maintenance on this tool.
  • Page 12 MAINTENANCE SECTION Disassembly of the Impact Mechanism Lift the Housing from the Hammer Case. Place one hand over the rear of the Housing and turn the Housing Disassemble the impact mechanism as follows: over so that the assembled motor can slide and be 1.
  • Page 13: Assembly Of The Motor

    MAINTENANCE SECTION Assembly of the Throttle Mechansism Assembly of the Motor Pack the Front Rotor Bearing (27) and Rear Rotor Install a new Throttle Valve Seat (2) by pushing it into Bearing (20) with the recommended grease. Install the position in the Housing (1) with a 13/16” dowel. Front Rotor Bearing in the Front End Plate (26) and the Insert the short end of the stem of the Throttle Valve Rear Rotor Bearing in the Rear End Plate (21).
  • Page 14: Assembly Of The Reverse Valve

    MAINTENANCE SECTION Assembly of the Reverse Valve Assembly of the Impact Mechanism Coat a new Reverse Valve O–ring (28) with O–ring Coat the Hammer (38) with a light film of lubricant and install it in the groove on the Reverse Ingersoll–Rand No.
  • Page 15: Assembly Of The Tool

    MAINTENANCE SECTION Install a new Hammer Case Gasket (34) on the Assembly of the Tool Hammer Case making sure that the holes in the gasket Wipe a thin film of the recommended grease on the align with the holes in the Hammer Case. inside of the Hammer Case Bushing (36) and insert the assembled impact mechanism into the Hammer Case (35).
  • Page 16: Troubleshooting Guide

    MAINTENANCE SECTION TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Low power Dirty Inlet Bushing or Air Using a clean, suitable, cleaning solution, in a well Strainer Screen and/or Exhaust ventilated area, clean Air Strainer Screen, Inlet Silencer Bushing and Exhaust Silencer. Worn or broken Vanes Replace the complete set of Vanes.

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2171p series

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