Table of Contents
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1
CONTENTS
1
CONTENTS ................................................................................................................................................................................. 2
2
CAUTION .................................................................................................................................................................................... 3
3
NECESSARY REPAIRING TOOLS ........................................................................................................................................... 3
4
FASTENING TORQUE ............................................................................................................................................................... 4
5
LUBRICANT AND ADHESIVE APPLICATION ...................................................................................................................... 4
6
REPAIR ........................................................................................................................................................................................ 5
6-1
Battery .................................................................................................................................................................................. 5
6-1-1
Disassembling ............................................................................................................................................................. 5
6-2
Frame ................................................................................................................................................................................... 5
6-2-1
Disassembling ............................................................................................................................................................. 5
6-3
Battery box ........................................................................................................................................................................... 6
6-3-1
Disassembling (Repair can be done with Upper frame) .............................................................................................. 6
6-3-2
Assembling .................................................................................................................................................................. 7
6-4
Switch box ........................................................................................................................................................................... 8
6-4-1
Disassembling ............................................................................................................................................................. 8
6-4-2
Assembling .................................................................................................................................................................. 9
6-5
LED light ........................................................................................................................................................................... 10
6-5-1
Disassembling ........................................................................................................................................................... 10
6-5-2
Assembling ................................................................................................................................................................ 11
6-6
Brake .................................................................................................................................................................................. 12
6-6-1
Disassembling ........................................................................................................................................................... 12
6-6-2
Assembling ................................................................................................................................................................ 13
6-7
Front tire, Wheel (Motor) ................................................................................................................................................... 14
6-7-1
Disassembling ........................................................................................................................................................... 14
6-7-2
Assembling ................................................................................................................................................................ 17
6-8
Puncture repair of Front tire 430 ........................................................................................................................................ 20
7
CIRCUIT DIAGRAM ................................................................................................................................................................ 21
8
WIRING DIAGRAM ................................................................................................................................................................. 23
8-1
Center case section ............................................................................................................................................................. 23
8-1-1
Assembling of Controller .......................................................................................................................................... 23
8-1-2
Assembling of Terminal ............................................................................................................................................ 23
8-1-3
Assembling of other than Power supply cord ............................................................................................................ 24
8-1-4
Assembling of Power supply cord ............................................................................................................................. 28
8-1-5
Assembling of Battery changeover switch ................................................................................................................ 31
8-2
Switch box section ............................................................................................................................................................. 32
8-3
LED Light case section ...................................................................................................................................................... 33
8-4
Fixing of Band ................................................................................................................................................................... 34
8-5
Wiring ................................................................................................................................................................................ 35
8-5-1
Position 1 ................................................................................................................................................................... 35
8-5-2
Position 2 ................................................................................................................................................................... 36
8-5-3
Position 3 ................................................................................................................................................................... 37
8-5-4
Position 4 ................................................................................................................................................................... 38
8-5-5
Position 5 ................................................................................................................................................................... 39
8-5-6
Position 6 ................................................................................................................................................................... 40
8-5-7
Position 7 ................................................................................................................................................................... 41
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