Hyundai power products HY6500SEi Instruction Manual

Hyundai power products HY6500SEi Instruction Manual

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INVERTER GENERATOR
HY6500SEi
Instruction Manual

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  • Page 1 INVERTER GENERATOR HY6500SEi Instruction Manual...
  • Page 2 USING THE MACHINE. Keep for future reference and pass it on if the machine is loaned or sold to another user. This manual has been produced by Hyundai Power Products and should be kept with the product. Please read and understand these instructions before you use your product. Failure to do this may result in personal injury or damage to the product.
  • Page 3: Table Of Contents

    Contents Safety Information........4-15 Recycling And Disposal........48 Symbols On The Machine......4 Notes............49-51 Intended Use..........5 Our Product Range........52 Understand Your Machine.....6 Personal Safety........6-7 Useful Information.........53 Inspect Your Machine......7 Contact Us.............54 Work Area..........8 During Use..........8 Product Information........55 Engine Safety.........9 Carbon Monoxide.........10 Electrical Safety........11 Batteries..........11 Vibrations..........12 Noise.............12...
  • Page 4: Safety Information

    Safety Information Symbols On The Machine We have provided safety messages in this manual and on the machine. This information alerts you to potential hazards that could hurt you or others. Please read these messages carefully. However, we may not have listed all of the possible hazards, you must also use your own judgment.
  • Page 5: Intended Use

    Safety Information Intended Use The HY6500SEi is a petrol powered inverter generator from HYUNDAI. The HY6500SEi is powered by a 389cc 4-stroke OHV petrol engine. The generator is manufactured according to the latest safety requirements. Every precaution is only effective when it is followed exactly.
  • Page 6: Understand Your Machine

    Safety Information Understand Your Machine • WARNING! You must read these instructions carefully before operating the machine. Make sure that you are familiar with the controls and properly operate the machine. You must learn how to stop the machine quickly. If you do not follow the warnings and instructions, it may result in fire and/or serious injury.
  • Page 7: Inspect Your Machine

    Safety Information • Always keep hands and feet away from all pinch points. • Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service. • Never place any part of your body where it would be in danger if movement should occur during assembly, installation, and operation, maintenance, repairing or moving.
  • Page 8: Work Area

    Safety Information Work Area • You must only work in daylight or with good artificial light in good visibility conditions. Keep people, children and animals away from the working area. • Operate on flat, level ground. • Never park the machine in a place with unstable ground which could give way. •...
  • Page 9: Engine Safety

    Safety Information Engine Safety • This machine is equipped with an internal combustion engine. Do not use on, or near, forest-covered or brush-covered land unless the exhaust system is equipped with a spark arrester meeting applicable local, state, or federal laws. •...
  • Page 10: Carbon Monoxide

    Safety Information Carbon Monoxide DANGER! Engine exhaust fumes contain Carbon Monoxide. This is a poisonous gas and can kill in minutes. NEVER use inside a building or in an area with poor ventilation. NEVER use inside a confined space, such as but not limited to a house, garage, vehicle, boat or tent. ONLY use outside and far away from windows, doors and vents.
  • Page 11: Electrical Safety

    Safety Information Electrical Safety (Where Applicable) DANGER! ELECTRICITY CAN KILL - NEVER WORK ON LIVE/ENERGISED EQUIPMENT. • Prior to carrying out any maintenance work you MUST identify electrical isolation methods and isolate all electrical supplies. • Prior to use and with all electrical supplies isolated, you MUST check all electrical cables, plugs and connectors for the following;...
  • Page 12: Vibrations

    Safety Information Vibrations (Where Applicable) • Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death.
  • Page 13: Personal Protective Equipment

    Safety Information Personal Protective Equipment Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine. No protective equipment can ensure 100% protection. When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. If more than one item of PPE is worn at the same time, make sure they can be used together, e.g.
  • Page 14: Fuel Safety

    Safety Information Fuel Safety CAUTION! ALL FUELS ARE HIGHLY FLAMMABLE AND PETROL VAPOUR IS EXPLOSIVE. TAKE EXTREME CARE WHEN HANDLING FUEL. KEEP FUEL OUT OF REACH OF CHILDREN. General Safety General Safety • Do not smoke each time fuel is handled. •...
  • Page 15 Safety Information Fuelling / De-Fuelling • ALWAYS fuel and de-fuel in a well ventilated area outside of buildings. Use a funnel to add fuel, only outdoors. Do not smoke during this and each time fuel is handled. • Add fuel before igniting the engine, never remove the fuel tank cap or add fuel whilst the engine is running or when it is hot.
  • Page 16: Features

    Features HY6500SEi Features 12 13 14 15 16 23 22 19 16...
  • Page 17 Features HY6500SEi Features Data Display Instrument Spark Plug Fuel Tank Ground (Earth) Terminal Fuel Tank Cap AC Receptacle USB Output Fuel Filter DC 12V Receptacle Carrying Handle Fuel Level Gauge DC Protector Muffler Output Reset Battery Economy Control Switch Air Filter...
  • Page 18 Features Oil Warning System When the oil level falls below the lower level, the engine stops automatically. Unless you refill with oil, the engine will not start again. Check oil level daily to ensure oil level is to the upper mark on the dipstick.
  • Page 19 Features DC Overload Breaker The DC overload breaker turns off automatically when the load exceeds the generator rated output. CAUTION Reduce the load to within specified generator rated output if the DC overload breaker is off. AC Overload Breaker If overloaded the breaker button will pop out. Push back in to reconnect AC output power. NOTE Please reduce the load of generator to ensure that the total load is within the rated power.
  • Page 20 Features Remote Control Switch The remote control switch controls the ignition system. Push to start. Push to stop. Brake Lever The function of brake lever is preventing generator moving. Release brake to move generator. Push brake down when in use. Fuel Tap The fuel tap is used to supply fuel from the tank to the carburettor.
  • Page 21 Features Data Display Instrument Normal Short Circuit Over Current Maintenance High volt of AC output High volt DC mother line Low volt of AC output Low volt of DC output MCU high temperature with E3 indicated IGBT high temperature with E4 indicated Low oil when yellow light on FAULT Defects or overloads when red light on...
  • Page 22: Wiring Diagram

    Wiring Diagram CONTROL PANEL BLOCK GENERATOR BLOCK FUSE 15A DC 12V OUTPUT DC PROTECTOR 6A WINDING RECTIFIER WINDING DC5V OUTPUT GROUND TERMINAL MAIN WINDING INVERTER PROTECTOR PROTECTOR UNIT AC OUTPUT WINDING U-I-P-Hz-T OUTPUT RESET ECON. SWITCH IGNITION IGNITION CONTROLLER WINDING ELECTRIC LOCK STEPPER MOTOR ASSY.
  • Page 23: Unboxing

    Lay the contents out and check them. If any part is damaged or missing, you must not use the machine. Contact HYUNDAI Power Products immediately. You must keep the packaging material in case the machine needs to be returned or repaired.
  • Page 24: Pre-Operation Checks

    Pre-Operation Check Pre-operation checks should be made each time the generator is used. Check Engine Fuel NOTE - The machine is delivered without petrol. All machines are tested and inspected so there may be some residual petrol left in the machine so please fill with caution. Make sure you read the fuel safety section before handling fuel.
  • Page 25: Check Engine Oil

    Pre-Operation Check Check Engine Oil NOTE - The machine is delivered without oil in the engine. All machines are tested and inspected so there may be some residual oil left in the machine so please fill with caution. Make sure the engine oil is at the upper level of the oil filler hole. Add oil as necessary. •...
  • Page 26: Ground (Earth)

    Pre-Operation Check Ground (Earth) • Be sure to ground (earth) the generator. Connect Battery • Loosen the screw and remove the battery cover. • Clamp the red wire to the positive (+) terminal and the black wire to the negative (-) terminal of the battery.
  • Page 27: Before Each Use

    Before Each Use Before Each Use Checks YOU MUST read and understand the full safety instruction manual before starting the machine. CAUTION - For OUTDOOR use ONLY. Petrol machines produce carbon monoxide – poisonous, colourless and odourless gas that can cause serious injury or death. Petrol is highly flammable, always handle with extreme care and in a well ventilated area.
  • Page 28: Operation

    Operation Starting The Engine The generator has been shipped without oil. Fill with oil or it will not start. Do not tilt the generator when adding engine oil. This could result in overfilling and damage to the engine. Before starting the engine, do not connect the electric apparatus. A) Electric Start Turn the fuel tap to the ON position.
  • Page 29 Operation Release the engine switch to the RUN position. ENGINE SWITCH Warm up the engine without any load for a few minutes. B) Remote Start Please make sure the fuel shutoff valve to the ON position, the engine switch to the RUN position. Press the button on the remote control (key fob) twice.
  • Page 30: Using Electric Power

    Operation Using Electric Power AC Application Check the AC pilot lamp for correct voltage. Turn off the switch(es) of the electrical appliance(s) before connecting to the generator. Insert the plug(s) of the electrical appliance(s) into the sockets. WARNING • Be sure the electric apparatus is turned off before plugging in. •...
  • Page 31 Operation Overload Indicator Light The overload indicator light comes on when an overload of a connected electrical device is detected, the inverter unit overheats, or the AC output voltage rises. The electronic breaker will then activate, stopping power in order to protect the generator and any connected electric devices.
  • Page 32 Operation DC Application (Option) This usage is applicable to 12V battery charging only. Charging instruction for battery. • Disconnect the leads for the battery. • Loosen the battery fluid filler cap. • Fill distilled water to the upper limit, if the battery fluid is low level. Connect between the DC output socket and the battery terminals using the charging leads.
  • Page 33: Stopping The Engine

    Operation Stopping The Engine Turn off the power switch of the electric apparatus or disconnect any electric devices. ENGINE SWITCH STOP Turn the engine switch to STOP position. Click remote switch to the position. Turn the fuel cock lever to OFF.
  • Page 34: Maintenance

    Maintenance Maintenance Safety IMPORTANT - Routine and accurate maintenance is essential for maintaining original machine safety and performance levels. WARNING - Before cleaning or doing maintenance work, you need to stop the engine, and read the relevant instructions. You need to wear proper clothing and protective gloves whenever your hands are at risk.
  • Page 35: Cleaning

    Maintenance Cleaning CAUTION - DO NOT use a hose pipe or pressure washer to clean the engine. Water can damage the engine or contaminate the fuel system. NOTE Engine must be switched off. • Make sure not to drip petrol onto the plastic parts to prevent damaging them and remove all traces of spilt petrol immediately.
  • Page 36: Maintenance Chart

    Maintenance Maintenance Chart Routine and accurate maintenance is essential for maintaining original machine safety and performance levels. It is recommended that the following maintenance schedule is followed. Item Remarks Pre- Initial 1 Every 3 Every 6 Every 12 Operation Month Months Months Months...
  • Page 37: Engine Oil Replacement

    Maintenance Engine Oil Replacement Place the machine on a level surface and warm up the engine for several minutes. Then stop the engine and turn the fuel cock knob to OFF. Turn the fuel tank cap air vent knob clockwise, to OFF. Loosen the screw and remove the cover.
  • Page 38: Air Filter

    Maintenance Air Filter CAUTION - A dirty air filter will restrict the air flow to the carburettor, which will reduce engine efficiency. When using the machine in very dusty areas you must clean or replace the air filter more often. Never operate the machine without the air filter being fitted it can cause damage to the engine which is not covered by warranty.
  • Page 39: Cleaning And Adjusting Spark Plug

    Maintenance Cleaning And Adjusting Spark Plug For good performance, the spark plug must be properly gapped and free of deposits. Remove the cover. Check for discolouration and remove any carbon. Check the spark plug type and gap. Replace the spark plug. Install the cover.
  • Page 40: Fuel Tank Filter

    Maintenance Fuel Tank Filter Remove the fuel tank cap and filter. Clean the filter with solvent. If damaged, replace. Wipe the filter and insert it. WARNING Be sure the tank cap is tightened securely.
  • Page 41: Muffler Screen

    Maintenance Muffler Screen WARNING • The engine and muffler will be very hot after the engine has been run. • Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair. Remove the cover.
  • Page 42: Storage

    Storage Storage Where To Store Store in a cool, dry place away from sources of ignition and varying changes in temperature. Store on a flat and level surface. DO NOT stack other items on top of the machine when in storage. Store the machine in a safe place, out of the reach of children or anyone who is not familiar with operation.
  • Page 43 Storage Long Term If storing the machine for a period of 30 days or more, you must follow proper storage and winterisation guidelines to avoid any possible issues with the machine. Incorrect storage can lead to possible fuelling or engine issues that will not be covered by the warranty. Allow the engine to fully cool down.
  • Page 44: Troubleshooting

    Troubleshooting Engine Will Not Start 1. Fuel System No fuel supplied to combustion chamber. • No fuel in tank - Supply fuel. • Fuel in tank - Fuel tank cap air vent knob to ON, fuel cock knob to ON. •...
  • Page 45: Technical Data

    Technical Data Specifications Model HY6500SEi Inverter Generator AC Voltage 230V, 240V Frequency 50Hz Max. Output 6.6kW Rated Output Power Factor DC Output 12V/5.0A 5V/3.1A Model IC390E Engine Type Air-cooled, 4 cycle, OHV petrol engine Bore x Stroke 88 x 64...
  • Page 46: Spare Parts

    Technical Data Spare Parts Only use original spare parts: The use of non-original and/or incorrectly fitted parts will jeopardize the safety of the machine, may cause accidents or personal injuries for which the Manufacturer is under no circumstance liable or responsible. Part Part Number Wheel...
  • Page 47: Declaration Of Conformity

    73.69dB(A) 94.76dB(A) 6.0kW generator Product Details: Brand: Hyundai Model: HY6500SEi Description: Petrol generator Name and address of technical documentation holder and EU distributor: Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK. Signed by: Roland Llewellin, Managing Director Date: 01/07/2020...
  • Page 48: Recycling And Disposal

    Recycling And Disposal Recycling And Disposal We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and/or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.
  • Page 49: Notes

    Notes...
  • Page 50 Notes...
  • Page 51 Notes...
  • Page 52: Our Product Range

    Our Product Range Generators Mini Dumpers Leisure Inverter, Petrol, Diesel And Built-In 4-Wheel Drive Mini Dumpers And Tracked Motorhome Generators Dumpers Pressure Washers Yard Sweeper Petrol, Diesel And Electric Pressure Washers Self Propelled Yard Sweeper Power Brush Water Pumps Scarifiers Submersible, Clean And Dirty Water And Petrol Lawn Scarifier And Aerator Professional Chemical Water Pumps...
  • Page 53: Useful Information

    Go to www.hyundaisupport.co.uk or search ‘Hyundai Power Products’ in YouTube. Warranty Proof of purchase will be required before you make a warranty claim. Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website: www.hyundaipowerproducts.co.uk Manual Updates Our manuals are constantly being reviewed and updated.
  • Page 54: Contact Us

    Need Help? Talk To Our Experts Contact Us Our friendly aftersales team will be more than happy to help you. Phone Call our team on 01646 687880, open Monday-Friday 8.30am-5pm. Email aftersales@hyundaipowerproducts.co.uk Online Live Chat Go to www.hyundaipowerproducts.co.uk Live chat is open Monday-Friday from 8.30am-5pm. Post Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK.
  • Page 55: Product Information

    Product Information Information As soon as you have purchased the machine, we recommend that you fill out the following. If you need to contact an authorised dealer or customer service for information on servicing, you may need to provide the following information. The model number and serial number can be found on the grey specification sticker on your machine.
  • Page 56 Importer: GENPOWER LTD Isaac Way, London Road, Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerproducts.co.uk www.hyundaipowerproducts.co.uk Imported/Distributed by Genpower Ltd for The United Kingdom & Ireland Licensed by Hyundai Corporation, Korea...

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