Dorner MPB 2100 Series Installation, Maintenance & Parts Manual

Top mount drive package for standard load 90 industrial 60 hz gearmotors

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2100, 2200, 4100, 6100, MPB Series Top
Mount Drive Package for Standard Load 90°
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2200 Belt Speeds
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2100, 4100 & 6100 Belt Speeds
MPB Belt Speeds
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Required Tools
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Installation, Maintenance
Industrial 60 Hz Gearmotors
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& Parts Manual
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Preventative Maintenance and Adjustment
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Top Mount Drive Package for Standard
Load 90_ Industrial Gearmotors
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Table of Contents

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851-257 Rev. F
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Summary of Contents for Dorner MPB 2100 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Table of Contents Warnings − General Safety ....Preventative Maintenance and Adjustment .
  • Page 2: Warnings − General Safety

    D Accessories may be shipped loose. See accessory in- structions for installation. Dorner reserves the right to make changes at any time without notice or obligation. 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev.
  • Page 3: Product Description

    Gearmotor Ratios 5:1, 10:1, 20:1, 40:1, 60:1 Frame Size NEMA 42 CZ Motor Type Totally Enclosed, Fan-cooled 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-257 Rev. F...
  • Page 4: Gearmotors

    10.0 – 84.0* * = Nosebar transfers operate at maximum 77 Ft/min (23.5 M/min) belt speed 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev. F Dorner Mfg. Corp.
  • Page 5 5.0 – 42.0* 32M005HLD3DEN 21.0 – 176.0* 6.4 – 54.0* 32M005HLD3DEN 33.0 – 276.0* 10.0 – 84.0* 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-257 Rev. F...
  • Page 6 * = Cleated and Sidewall Cleated belts operate at a maximum of 150 ft/min (45.7 m/min) 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev. F Dorner Mfg. Corp.
  • Page 7: Installation

    M6 Socket Head Screws (2x) vere injury. Timing Belt Typical gearmotor components (Figure 4) Figure 4 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-257 Rev. F...
  • Page 8 Figure 11 to Head Plate Figure 9 − MPB Series Gearmotor is mounted to Head Plate 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev. F Dorner Mfg. Corp.
  • Page 9 Replace cam bearing and spacer (T). Figure 13 Figure 15 WARNING Ç Drive shaft keyway may be sharp. HANDLE WITH CARE. 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-257 Rev. F...
  • Page 10: Timing Belt Tensioning

    Install cover (K of Figure 17) with four (4) screws Loosen tensioner (V of Figure 18). (L). Tighten to 35 in-lb (4 N−m). 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev. F Dorner Mfg. Corp.
  • Page 11: Timing Belt Replacement

    Install cover (K of Figure 17) with four (4) screws Figure 20 (L). Tighten to 35 in-lb (4 N−m). 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-257 Rev. F...
  • Page 12 (Z) and gear reducer (AA) together. Install screws drive shaft (AG) and key (AH). (Y) and tighten. 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev. F Dorner Mfg. Corp.
  • Page 13: Motor Replacement

    Loosen wire nuts and remove wires 1, 2 and 3. . Loosen cord grip and remove cord. 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-257 Rev. F...
  • Page 14 Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage. 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev. F Dorner Mfg. Corp.
  • Page 15: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. 2100, 2200, 4100, 6100 Series and MPB Series Flat Belt Conveyors Top Mount Drive Package for Standard Load 90_ Industrial Gearmotors 920694M Socket Head Screw M6 x 20mm (6100 &...
  • Page 16: 4100 Mounting Package

    Drive Adapter Plate 910−126 Hex Nut with Lock Washer 930612M Flat Head Screw M6 x 12mm 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-257 Rev. F Dorner Mfg. Corp.
  • Page 17 Notes 2100, 2200, 4100, 6100, MPB Series Top Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-257 Rev. F...
  • Page 18: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

This manual is also suitable for:

Mpb 2200 seriesMpb 4100 seriesMpb 6100 series

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