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Summary of Contents for Dorner FlexMove FX
- Page 1 FlexMove FX Conveyor System Installation, Maintenance & Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-932 Rev. A...
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Page 2: Table Of Contents
Notes .................. 45 Adjustable Guide Rail Bracket........24 Assembly with Different Guide Rail Support ..25 FGRF- 42x18V Guide Rail Bracket Assembly..25 Assembly with Different Guide Rail Support ..26 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... - Page 3 Assembly FGRA-22HD & FGRA-22HDT ....69 Horizontal Mounting Bracket......... 70 Support Post..............71 Direct Mount Motor ............72 Center Slide Rails ............73 Outer Slide Rails............. 73 Replacement Chain............73 Return Policy..............74 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
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Page 4: Introduction
DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: • Compare shipment with packing slip. Contact factory regarding discrepancies. -
Page 5: Warnings − General Safety
A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical A DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user. -
Page 6: Product Description
Product Description Refer to Figure 1 for typical components. Infeed Module Curve Module Intermediate Module Drive Module Gearmotor Stands Figure 1 Figure 1 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 7: Specifications
2 = 3000 mm (118")* 3 = 914 mm (36") * For conveyors longer than 3000 mm (118"), install support at joint. Note: Additional support required on 180° curve modules. Figure 2 Figure 2 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 8: Installation
- Flush cutting pliers caution is required. - Soft head hammer - Chain tools (for chain installation and dismantle) - Level Power Tools • Hand drill • Drill bit (for fixing slide rail) FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 9: Fasteners
They do not stay in place in vertical positions and have to be inserted from the end of beam. Remember to put in a sufficient number before completing the assembly. Figure 4 Figure 6 Figure 4 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 10: T-Bolt
There are also a number of Make sure the cut is straight for proper assembly. different feet and beam support brackets, so check which ones are suitable to use in your application. FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 11: Foot Installation
Tighten the screws using a wrench (Figure 13, item 1). Figure 10 Figure 13 Slide the connecting strips (Figure 11, item 1) into the structural beam T-slots. Figure 11 Figure 13 Figure 11 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 12: Support Bracket Installation
T-slots. Use two connecting strips per beam joint. Figure 15 Figure 15 Make sure that the set screws (Figure 15, item 2) do not prevent the connection strips from sliding into place. FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 13: Drive Unit And Idler End Unit Installation
Figure 20 A CAUTION The opening between the links when they turn around the idler could be a risk. Idler Figure 18 ends should not be accessible during conveyor operation. FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 14: Attaching Slide Rail On To Beam
(Figure 23, item 1) and center slide rails (Figure 22, item 2) and (Figure 23, item 2) and press into Correct Installation place. Figure 22 Figure 22 Wrong Installation Figure 23 Figure 23 Figure 25 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 15: Slide Rail End Installation At Connector Beam
(Figure 28, item 1) between two slide rail ends. The Install center slide rail (Figure 30, item 1) onto center travel direction is indicated by an arrow. rails of conveyor. Figure 28 Figure 30 Figure 28 Figure 30 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 16: Slide Rail Installation At Horizontal Plain Bends And Vertical Bend
34, item 1) to deburr and countersink the holes. Also assemblies (Figure 32, item 3). make sure that there are no metal filings left underneath the slide rail. Figure 34 Figure 34 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 17: Fixing Slide Rail
Figure 36 NOTE Nylon screws can be used multiple times before being discarded. Ensure bottom of screw is cut square before re-using. Figure 36 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 18: Aluminum Rivet
(See Figure 41.) Figure 41 Correct Figure 43 Assemble the chain by inserting the plastic pin that comes Wrong with each chain link, into the opposite end of another link. Figure 41 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... - Page 19 The bearings (Figure 45, item 2) on the Figure 47 underside of the belt must not be next to each other. A minimum of one space, and a maximum of two spaces, is required between bearings. FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
- Page 20 (Figure 50, item 2). Insert pin (Figure 52, item 1) to connect chain. Figure 49 Figure 52 Illustration shown without plates for clarity only. Figure 49 Figure 52 Figure 50 Figure 50 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A...
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Page 21: Gear Motor Mounting Package
Install four nuts (Figure 57, item 1) to secure drive motor. Figure 57 Figure 54 12. Secure flange with two screws (Figure 55, item 1) on the beam section flanges. Figure 55 Figure 57 Figure 55 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 22: Install Guiding
Install stud (Figure 58, item 1) into side rail channel (Figure 58, item 4). The end clips should be no greater than 12" from end of the conveyor. Figure 60 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 23: Heavy Duty Fully Adjustable Guiding
(Figure 62, item 2) rotates and engages inside of the T- slot. Figure 62 Figure 64 Snap clip (Figure 65, item 1) onto guide rail (Figure 65, item 2). Figure 62 Figure 65 Figure 65 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 24: Adjustable Guide Rail Bracket
Use a wrench (Figure 70, item 4) to tighten the guide Adjust rail height with lower screw (Figure 68, item 1). rail to the frame. Remember, do not over tighten the screw. Install remaining brackets. Figure 68 Figure 68 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 25: Assembly With Different Guide Rail Support
Attach the bracket onto conveyor beam and tighten with Figure 72 a socket wrench (Figure 74, item 1). Figure 74 Figure 72 Figure 74 NOTE Tighten the screws when the position is justified. FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 26: Assembly With Different Guide Rail Support
Figure 76 Attach the bracket onto conveyor beam and tighten with a socket wrench (Figure 79, item 1). Figure 79 Figure 76 Option 3 Figure 79 Figure 77 Figure 77 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 27: Fgrb- 40X18, Fgrb- 40X20 And Fgrb- 40X15X20 Guide Rail Bracket Assembly
(Figure 81, item 1). Install upper and lower caps. Figure 81 Figure 83 NOTE Tighten all the screws when the position is justified. Remember to assemble the upper and lower caps onto the bracket. Figure 81 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 28: Method 2
(Figure 87, item 2). Clamp the spring pin into the slot a socket wrench. Install both caps of the bracket. between bracket and guide rail to the fixed position. Figure 85 Figure 87 Figure 85 Figure 87 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 29: Guide Rail Connecting Installation
Figure 89 Figure 92 Figure 92 Figure 89 Connecting Plug Connecting plugs (Figure 90, item 1) are pressed into two guide rail ends with soft hammer. Figure 90 Figure 90 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 30: Final Preparations
• For overhead equipment, guards must be provided if prod- ucts may fall off the equipment for some reason. The same applies to all incline, decline, and vertical conveyors. FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 31: Preventive Maintenance And Adjustment
Clean up any dirt accumulation in the conveyor beam, especially before any plain bends, wheel bends, drive unit, and idler end. FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 32: Checks When The Chain Is Removed
• Check the slide rail for scratches and notches. • Replace the slide rail and the screws, if necessary. • Clean the conveyor chain and check the condition of the chains. • Clean the conveyor beam. FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 33: Troubleshooting
Refer to ratchet clutch adjustment in Maintenance. bly parts. • Review belt and repair or replace as required. • Accumulation of conveyed material • Remove chain and clean out. or foreign objects inside of casing. FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 34: Required Tools
Replacing a Section or Entire Chain Remove two screws (Figure 96, item 1) on the beam section flanges. Figure 96 Figure 98 Remove plastic pin (Figure 99, item 1). Figure 99 Figure 96 Figure 99 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 35: Conveyor Chain Tensioning
Install new slide rails. See "Installation" section, starting on page 14. SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 36: Idler Pulley Replacement
Carefully remove the side plate (Figure 103, item 1) from the idler end, making note of spacers (Figure 104, item 1) and their orientation on the inside of plate. Figure 103 Figure 103 Figure 105 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 37: Drive Spindle Shaft Replacement
Remove the gearmotor. (See “Gear Motor Drive” on page 40.) Remove four screws (Figure 109, item 1) and motor mounting flange (Figure 109, item 2). Figure 109 Figure 107 Figure 109 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. - Page 38 If conveyor belt is damaged or worn, replace belt section. Remove plastic pin (Figure 114, item 1), and separate chain ends. Figure 114 Figure 111 Figure 112 Figure 114 Figure 112 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A...
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Page 39: Guide Replacement
Figure 118 Remove remaining six screws (Figure 118, item 3) and steering guide (Figure 118, item 4) from drive side plate assembly. Replace components, as needed. Install components reverse of removal. FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 40: Gear Motor Drive
122, item 2), cover (Figure 122, item 3), and spacer from weighted take up side plate (Figure 122, item 4). Repeat on opposite side. Figure 122 Figure 120 Replace gear motor drive. Figure 122 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... - Page 41 Reinstall screw and spacer back onto assembly. Repeat on opposite side. 10. Install remaining components reverse of removal. (For installation instructions, refer to “Weighted Take-Up Installation” on page 18 in the Installation section.) Figure 125 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
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Page 42: Roller Wheel Assemblies And Chain Guides
Replace worn components, as needed. Install components reverse of removal. Figure 129 Remove three screws and washers (Figure 129, item 4), and bearing (Figure 129, item 5) from roller wheel. FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 43: Power Transfer
Remove four screws (Figure 134, item 1) and flange plate (Figure 134, item 2). Figure 132 Figure 134 Figure 132 Remove timing belt (Figure 132, item 3) from assembly. Figure 134 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. - Page 44 Remove roller shaft (Figure 138, item 3) from opposite end plate (Figure 138, item 4). Repeat procedure for remaining roller shaft (Figure 138, item 5). Replace worn components, as needed. 10. Install components reverse of removal. FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A...
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Page 45: Notes
Notes FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 46: Service Parts
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner distributor or Dorner directly. Recommended Critical Service Parts and Kits are identified by the Key Service Parts symbol . Dorner recommends keeping these parts on hand. - Page 47 Support Pillars for 304 mm Wide Conveyor FXD457102 Support Pillars for 457 mm Wide Conveyor FXD609102 Support Pillars for 609 mm Wide Conveyor M8x20 Keyway Keyway M6x39 Keyway Keyway FAEC-DS End Cap FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
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Page 48: Idler End
Service Parts Idler End FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... - Page 49 FXE304202 Idler Spindle for 304 mm Wide Conveyor FXE457202 Idler Spindle for 457 mm Wide Conveyor FXE609202 Idler Spindle for 609 mm Wide Conveyor FXE304000 Idler Pulley 6005 LLU Bearing FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
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Page 50: Driven Transfer Drive
Service Parts Driven Transfer Drive FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... - Page 51 Friction Roller Shaft for 152 mm Wide Conveyor CP-A2243A Friction Roller Shaft for 304 mm Wide Conveyor CP-A2261A Friction Roller Shaft for 457 mm Wide Conveyor CP-A2293A Friction Roller Shaft for 609 mm Wide Conveyor FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
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Page 52: Driven Transfer Idler
Service Parts Driven Transfer Idler FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... - Page 53 Friction Roller Shaft for 152 mm Wide Conveyor CP-A2243A Friction Roller Shaft for 304 mm Wide Conveyor CP-A2261A Friction Roller Shaft for 304 mm Wide Conveyor CP-A2293A Friction Roller Shaft for 609 mm Wide Conveyor FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
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Page 54: Roller Transfer Drive
Spacer for 609 mm Wide Conveyors CP-A2252 Pillar for 152 mm Wide Conveyors CP-A2254 Pillar for 304 mm Wide Conveyors CP-A2250 Pillar for 457 mm Wide Conveyors CP-A2295 Pillar for 609 mm Wide Conveyors FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 55: Roller Transfer Idler
Spacer for 609 mm Wide Conveyors CP-A2252 Pillar for 152 mm Wide Conveyors CP-A2254 Pillar for 304 mm Wide Conveyors CP-A2250 Pillar for 457 mm Wide Conveyors CP-A2295 Pillar for 609 mm Wide Conveyors FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 56: Weighted Take-Up
Service Parts Weighted Take-Up FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... - Page 57 6005 LLU Bearing CP-A2310 Weight CP-A2311 Spacer STWS25 Retaining Ring CP-A2312 Take Up Escape CP-A2313 Take Up Escape A CP-A2314 Chain Guide CP-A2316 Roller Wheel CP-A2317 Wheel Shaft STW20 Retaining Ring FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp.
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Page 58: Frame Assembly
Support Pillar for 304 mm Wide Conveyor FXCB457-PL429 Support Pillar for 457 mm Wide Conveyor FXCB609-PL581 Support Pillar for 609 mm Wide Conveyor FACC-M10 Connector FXCB-3H Beam FXCB-CLP Clip FXCB-TRACK-3 Central Track FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 59: Chain Connecting Module
Support Pillar for 304 mm Wide Conveyor FXCB457-PL429 Support Pillar for 457 mm Wide Conveyor FXCB609-PL581 Support Pillar for 609 mm Wide Conveyor FACC-M10 Connector FACS-20X140 Connecting Strip FXCB-CLP Clip FXCB-TRACK-L300 Central Track FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 60: Horizontal Plain Bend Assembly
Side Rails for 609 mm Wide Conveyor with a 1600 mm Radius FXHB152-AAAR400-Track Horizontal Bend Tracks for 152 mm Wide Conveyor with a 400 mm Radius FXHB152-AAAR800-Track FXHB304-AAAR800-Track FXHB304-AAAR1200-Track FXHB457-AAAR1200-Track FXHB457-AAAR1600-Track FXHB609-AAAR1600-Track FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 61: Vertical Plain Bend Assembly
End Pillars for 304 mm Wide conveyors FXVB-PL436 End Pillars for 457 mm Wide conveyors FXVB-PL588 End Pillars for 609 mm Wide conveyors AA = Vertical Bend Angle: 5° - 25° FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 62: Fixed Guide Rail Assembly Fgrb-16X54
FGRB-16x42 Fixed Guide Rail Bracket (x10) FGRT-3x23 Guiding (3 m long) FGRD-6 Spacer (x10) FATB-20 T-Bolt, 20 mm, use without spacer (x50) FATB-35 T-Bolt, 35 mm (x50) 990802M Hex Nut FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 63: Fixed Guide Rail Assembly Fgrb-28X42
FGRB-40x42 Fixed Guide Rail Bracket (x10) FGRT-3x23 Guiding (3 m long) FGRD-6 Spacer (x10) FATB-20 T-Bolt, 20 mm, use without spacer (x50) FATB-35 T-Bolt, 35 mm (x50) 990802M Hex Nut FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 64: Adjustable Guide Rail Assembly Fgra-8X39X45
FGRA-26x39x45 Fixed Guide Rail Bracket (x10) FGRT-3x23 Guiding (3 m long) FGRD-6 Spacer (x10) FATB-20 T-Bolt, 20 mm, use without spacer (x50) FATB-35 T-Bolt, 35 mm (x50) 990802M Hex Nut FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 65: Guide Rail Assembly Fgrs-18 & Fgdt- & Fggr
FGRLx18-160C Guide Rail Support 160 mm (x10) FATB-20 T-Bolt, 20 mm, use without spacer (x50) FATB-35 T-Bolt, 35 mm, use with 1 spacer (x50) FATB-53 T-Bolt, 53 mm, use with 2 spacers (x50) FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 66: Guide Rail Assembly Fgrf-A100 & Fgrk-18X80A
T-Bolt, 35 mm, use with 1 spacer (x50) FATB-53 T-Bolt, 53 mm, use with 2 spacers (x50) FGRF-A35 Guide Rail Bracket (x10) FGRF-DP Plug (x10) FGRK-18x80A Guide Rail Support (x10) FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 67: Guide Rail Assembly Fgrf-42X18V, Fgrs-18 & Fggr-15X150 Or Fggr18X200
Guide Rail (3 m long) FGRD-6 Spacer (x10) FGRT-3x23 Guiding (3 m long) FATB-20 T-Bolt, 20 mm, use without spacer (x50) FGRK-18x80A Guide Rail Support (x10) FATB-35 T-Bolt, 35 mm (x50) FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 68: Fixed High Side Guide Assembly Fghs-30 & Fghs-70
920614M Socket Head Screw, M6-1.00 x 14 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 69: Heavy Duty Fully Adjustable Guide Assembly Fgra-22Hd & Fgra-22Hdt
Knob, 12 mm (Tool-Less) 9206150M Socket Head Screw, M6-1.00 x 150 mm 206697 Knob, 150 mm (Tool-Less) 990601M Hex Nut FGRR-15x20-LLLLL Guide Rail GTB13A04 Guide Rail 4' long GTB13A08 Guide Rail 8' long FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 70: Horizontal Mounting Bracket
Service Parts Horizontal Mounting Bracket Item Part Number Description FATB-20 Stud, M8 x 20 mm FAHBS-60FX Mounting Bracket for 60 mm Beam FAHBS-80FX Mounting Bracket for 80 mm Beam FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 71: Support Post
Cover for 64 mm Stand (x10) FBEC-80 Cover for 80 mm Stand (x10) LLLLL = Length in inches with 2 decimal places. Length Example: Length = 95.25" LLLLL = 09525 FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 72: Direct Mount Motor
Motor, Variable Speed, 60 Hz, 9.5 - 47.3 M/min, Right Hand FMM013LDS423EN Motor, Variable Speed, 60 Hz, 10.8 - 54 M/min, Left Hand FMM013RDS423EN Motor, Variable Speed, 60 Hz, 10.8 - 54 M/min, Right Hand FlexMove FX Conveyor System Dorner Mfg. Corp. 851-932 Rev. A... -
Page 73: Center Slide Rails
Friction Top Chain with Alternate Bearing FXFTWWW-3RS2 Friction Top Chain with Alternate Stainless Steel Bearing WWW = Conveyor Width Reference; 152, 304, 457, 609 Part Number Description FASR-3E Outer Edge HDPE Slide Rail FlexMove FX Conveyor System 851-932 Rev. A Dorner Mfg. Corp. -
Page 74: Return Policy
Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.
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