Dorner 3200 Series Installation, Maintenance & Parts Manual
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Dorner 3200 Series Installation, Maintenance & Parts Manual

Cleated and sidewall cleated belt lpz conveyors
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3200 Series Cleated and
Sidewall Cleated Belt
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-520 Rev. I
LPZ Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 3200 Series

  • Page 1 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440...

  • Page 2: Table Of Contents

    Notes .................. 49 D − Horizontal to Incline Knuckle Idler Bearing Return Policy..............50 Replacement ............... 27 E − Knuckle Return Roller Bearing Replacement ..27 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 3: Introduction

    DO NOT operate equipment and corresponding patents and patent applications in other without guards. countries. Dorner reserves the right to make changes at any time Upon receipt of shipment: without notice or obligation. • Compare shipment with packing slip. Contact factory Dorner has convenient, pre−configured kits of Key Service...

  • Page 4: Warnings - General Safety

    PINCH POINTS and other mechanical hazards before system start-up. SUPPORT CONVEYOR SECTIONS PRIOR TO Gearmotors may be HOT. LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. DO NOT TOUCH Gearmotors. 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 5: Product Description

    2 = V-guide tracking and supports 3 = Manual tracking 4 = V−guide tracking E = Elevating D = Declining * See Ordering and Specifications Catalog for details. Figure 2 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 6: Specifications

    45° 45.4 45.4 50° 45.4 45.4 55° 45.4 45.4 60° 45.4 45.4 * Not available on 18″ & 24″ (457 & 610 mm) width conveyors 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 7: Installation

    Figure 5 • Mount gearmotor mounting package (see accessory instructions) • Attach guides/accessories (see page 34 through page 45 of “Service Parts” section for details) 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.
  • Page 8 (Figure 8, item 2). Tighten screws (Figure 8, item 3) to “Conveyor Angle Adjustment” on page 18. 60 in-lb (7 Nm) on both sides of conveyor. Figure 8 Figure 8 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 9: Mounting Brackets

    (Figure 12, item 4), washers (Figure 12, item 5) and nuts (Figure 12, item 6). Tighten screws (Figure 12, item 3 & 4) to 60 in-lb (7 Nm). 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    Preventive Maintenance and Adjustment Required Tools Cleaning Use Dorner Belt Cleaner. Mild soap and water may also be Standard Tools used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a • Hex-key wrenches: bristled brush to improve cleaning.

  • Page 11: Belt Removal For Conveyor Without Stands Or Gearmotor Mounting Package

    Figure 15 Figure 16 Figure 18 Remove screws (Figure 19, item 1) and remove roller bearing (Figure 19, item 2). Figure 19 Figure 16 Figure 19 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 12: Belt Removal For Conveyor With Stands And Gearmotor Mounting Package

    (Reverse steps 3 & 4 of “Mounting Brackets” section on page 9). If equipped, remove return rollers, guiding and accessories from side opposite drive cover. Figure 24 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 13: Belt Installation For Conveyor Without Stands Or Gearmotor Mounting Package

    Install knuckle guard (Figure 30, item 1) on both sides of knuckle with screws (Figure 30, item 2). Tighten screws to 25 in-lb (3 Nm). Figure 27 Figure 30 Figure 30 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 14: Belt Installation For Conveyor With Stands And Gearmotor Mounting Package

    Orient belt so splice leading fingers (Figure 28, item 1) point in the direction of belt travel as identified by the conveyor directional label (Figure 28, item 2). 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 15: Conveyor Belt Tensioning

    Refer to the table provided for maximum recommended tension pinion torque values and maximum conveyor loads for different angles. Choose the appropriate value which relates to your particular requirements. Figure 36 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.
  • Page 16 (Figure 37, item 2) on both sides of conveyor to 146 in-lb (16.5 N−m). If belt tracking is necessary, refer to “Conveyor Belt Tracking” on page 17. Figure 39 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 17: Conveyor Belt Tracking

    On the side of conveyor to be adjusted, loosen two (2) (12 Nm). tail clamp screws (Figure 42, item 2). Figure 45 Figure 42 Figure 45 Figure 42 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 18: Conveyor Angle Adjustment

    “transition angle” (see table on page 16) adjustments. LPZ conveyors should never be operated with the “0° Angle” screws removed. Figure 48 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 19: Horizontal To Incline Angle Adjustment

    LOCK OUT POWER before removing guards or performing maintenance. NOTE If just changing the angle of an installed Figure 51 conveyor skip to step 2. 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 20: Pulley Removal

    • C − Upper Knuckle Idler Pulley Removal • D − Lower Knuckle Idler Pulley Removal • E − Knuckle Return Roller Removal Figure 55 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 21: B − Drive Pulley Removal

    Remove four (4) screws (Figure 60, item 1) and remove cover (Figure 60, item 2). pulley (Figure 58, item 2). Figure 58 Figure 60 Figure 58 Figure 60 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.
  • Page 22 Remove the four (4) lock screws (Figure 66, item 1) and the short side drive guard (Figure 66, item 2). Figure 66 Figure 66 Figure 63 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...
  • Page 23 (Figure 70, item 1 and 2). 72, item 1), and inner spacer (Figure 72, item 2). Figure 69 Figure 72 Figure 69 Figure 72 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 24: C − Upper Knuckle Idler Pulley Removal

    On one side of knuckle, remove screws (Figure Figure 78 75, item 1) and knuckle plate assembly (Figure 75, item 1). Figure 75 Figure 78 Figure 75 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 25: D − Lower Knuckle Idler Pulley Removal

    On one side of knuckle, remove screws (Figure Figure 84 81, item 1) and knuckle plate assembly (Figure 81, item 2). Figure 81 Figure 84 Figure 81 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 26: E − Knuckle Return Roller Removal

    A − Idler Bearing Replacement Remove screws (Figure 85, item 1) on both sides of The bearings in a 3200 Series Idler Pulley can not be knuckle and remove guard (Figure 85, item 2). removed. Replace the entire pulley assembly when worn.

  • Page 27: C − Nose Over Knuckle Idler Bearing Replacement

    C − Nose Over Knuckle Idler Bearing Pulley Replacement Replacement Idler Pulley The bearings in a 3200 Series Nose Over Knuckle Idler Pulley can not be removed. Replace the entire pulley To replace the idler pulley, reverse the “Idler Pulley assembly when worn.

  • Page 28: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 29: Idler End Assembly

    (includes items 4 and 7) 32TT3−WW Tail Assembly (including items 1 through 4, 6, 7 and 12) WW = Conveyor width reference: 04 − 48 in 02 increments 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 30: Horizontal To Incline Knuckle Assembly

    301174 0−60 LH Angle Scale Label and 25) WW = Conveyor width reference: 08 − 24 in 02 increments 301175 0−60 RH Angle Scale Label 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 31: Nose Over Knuckle Assembly

    Drop In Tee Bar WW = Conveyor width reference: 08 − 24 in 02 increments 300160P Nylon Washer 2x (18” to 24” Wide Only) 300495M Axle/Bearing Assy 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 32: Frame Assembly

    Bed Plate Rail Rail chart WW = Conveyor width reference: 04 − 48 in 02 increments LLLLL = Frame Length (see Bed Plate & Frame Formulas) 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 33: Bed Plate And Frame Formulas

    6” 6” 6” 6” 4” 6” 6” 6” 6” 4” 4” 72” 4” 4” 6” 6” 6” 6” 6” 6” 6” 6” 6” 4” 4” 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 34: Cleated Belt Conveyor Configurations

    LLLL = Section length in feet from model number LLLLL = Guiding Length in inches (see pages 33 thru 39 for length formulas per section) 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 35: Z Frame − Section L1

    (LLLL x 6) (LLLL x 6) 0400 and up 382205 382206 382213−LLLLL LLLLL = 382214−LLLLL LLLLL = (LLLL x 12) −02400 (LLLL x 12) −02400 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 36: Z Frame − Section L2

    LLLLL = (LLLL x 4) + 00331 00331 00092 00314 00314 0500 and up 382201 382202 382200−LLLLL 382207 382208 LLLLL = (LLLL x 12) − 03905 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 37: Z Frame − Section L3

    (LLLL x 6) (LLLL x 6) 0400 and up 382213−LLLLL LLLLL = 382214−LLLLL LLLLL = 382203 382204 (LLLL x 12) − 02400 (LLLL x 12) − 02400 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 38: L Frame − Section L2

    00731 0400 and up 382201 382202 No Guiding Section 382213−LLLLL 382214−LLLLL LLLLL = (LLLL x 12) LLLLL = (LLLL x 12) − 02400 − 02400 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 39: L Frame − Section L3

    (LLLL x 6) (LLLL x 6) 0400 and up 382213−LLLLL LLLLL = 382214−LLLLL LLLLL = 382203 382204 (LLLL x 12) − 02400 (LLLL x 12) − 02400 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 40: P Frame − Section L1

    (LLLL x 6) (LLLL x 6) 0400 and up 382205 382206 382213−LLLLL LLLLL = 382214−LLLLL LLLLL = (LLLL x 12) −02400 (LLLL x 12) −02400 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 41: P Frame − Section L2

    (LLLL x 6) (LLLL x 6) 0400 and up 382213−LLLLL LLLLL = 382214−LLLLL LLLLL = 382207 382208 (LLLL x 12) − 02400 (LLLL x 12) − 02400 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 42: Sidewall Cleated Belt Conveyor Configurations

    LLLL = Section length in feet from model number LLLLL = Guiding Length in inches (see pages 41 thru 42 for length formulas per section) 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 43: Z Frame − Cleated Sidewall Guiding

    LLLLL = (LLLL * 12) − 00443 380900−LLLLL Z Frame Section L2 Cleated Sidewall Guide LLLLL = (LLLL * 12) − 00100 380900−LLLLL Z Frame Section L3 Cleated Sidewall Guide 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 44: L Frame Horizontal To Incline Cleated Sidewall Guiding

    LLLLL = (LLLL * 12) − 00443 380900−LLLLL Z Frame Section L2 Cleated Sidewall Guide LLLLL = (LLLL * 12) − 01000 380900−LLLLL Z Frame Section L3 Cleated Sidewall Guide 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 45: P Frame Nose Over Cleated Sidewall Guiding

    LLLLL = (LLLL * 12) − 00175 380900−LLLLL Z Frame Section L1 Cleated Sidewall Guide LLLLL = (LLLL * 12) − 00226 380900−LLLLL Z Frame Section L2 Cleated Sidewall Guide 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 46: Cleated Belt Mounting Brackets

    Item Part Number Description Item Part Number Description 950612M Low Head Cap Screw M6 x 12 mm 240858 Frame Bar Connector 240859 Intermediate Clamp Plate 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors Dorner Mfg. Corp. 851-520 Rev. I...

  • Page 47: Cleated Belt Connecting Assembly With Stand Mount

    Roller Assembly (Includes Items 1, 3 240828 Return Roller Clip and 4) 802−027 Bearing 240856 4” (102mm) to 6” (152mm) Flat Belt 913−108 Dowel Pin Return Roller Assy 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 48: Conveyor Belt Part Number Configuration

    MODEL # Figure 91 Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 91). From the model number determine, cleated belt (“T”), width (“WW”), length (“LLLL”), cleat type (“C”), and cleat spacing (“SSSS”). Use data to configure belt part number as indicated below. *Add “V”...

  • Page 49: Notes

    Notes 3200 Series Cleated and Sidewall Cleated Belt LPZ Conveyors 851-520 Rev. I Dorner Mfg. Corp.

  • Page 50: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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