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Bradley EXPRESS SS-3/AST/JUV Installation Instructions Manual

Express lavatory system ss-series
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IMPORTANT
Read this entire installation manual
to ensure proper installation, then
file these instructions with the
owner or maintenance department.
Flush all the water supply lines
before making connections.
Wall anchors used must have a
minimum pull-out rating of 1,000
lbs.
Product warranties may be found
under "Product Information" on our
web site at www.bradleycorp.com.
215-1238 Rev. C; EN 03-813
© 2004 Bradley Corporation
Page 1 of 19
5/11/04
Installation
Instructions
For Service Only
SS-3/AST/STD
SS-3/AST/JUV
Express® Lavatory
System SS-Series
(Standard and Juvenile Height)
Express® Lavatory
Systems are ADA
compliant.

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . .2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Installation Instructions . . . . . . . . . . . . . . . . 5-11
Cleaning and Maintenance . . . . . . . . . . . . . . . .12
Soap Dispenser Maintenance . . . . . . . . . . .13-14
Check Valve Troubleshooting . . . . . . . . . . . . . .14
Assembly of Components . . . . . . . . . . . . . .15-16
Metering Air Valve Maintenance . . . . . . . . . . .17
P.O. Box 309, Menomonee Falls, WI 53052-0309
TEL. 1-800-BRADLEY
http://www.bradleycorp.com
FAX 262-251-5817

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Summary of Contents for Bradley EXPRESS SS-3/AST/JUV

  • Page 1: Table Of Contents

    IMPORTANT Read this entire installation manual to ensure proper installation, then file these instructions with the owner or maintenance department. Flush all the water supply lines before making connections. Wall anchors used must have a minimum pull-out rating of 1,000 lbs.

  • Page 2: Pre-Installation Information

    Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV Pre-Installation Information Barrier-free and ADA compliant - standard height mounting The SS-3/AST/STD Express® Lavatory System must have a rim height of 34" above finished floor to be compliant with Americans with Disabilities Act (ADA). When mounted at 34" rim height, the Express®...

  • Page 3: Dimensions

    Express® Lavatory System SS-Series Installation Instructions - For Service Only SS-3/AST/STD, SS-3/AST/JUV SS-3/AST/STD and SS-3/AST/JUV Express® Lavatory System Dimensions 68-1/4" (1732) 8" (203) 6" (152) 52" (1321) 64" (1626) 80" (2032) 8.5" (216) 21" (533) 10" (254) Radius 8" (203) Radius 30"...
  • Page 4 Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV SS-3/AST/STD and SS-3/AST/JUV Express® Lavatory System Dimensions continued . . . Standard Height SS-3/AST/STD Juvenile Height SS-3/AST/JUV 5/11/04 Installation Instructions - For Service Only 11" (279) 38" (965) 34" (864) 29" (737) 9" (229) 11"...

  • Page 5: Installation Instructions

    Installation Instructions - For Service Only Installation Instructions Step 1: Rough in Note: See Figure 1a below (for Standard Height) and Figure 1b on page 6 (for Juvenile Height) when roughing in the Express®. IMPORTANT: Flush the supply lines before making connections. Debris in supply lines will cause the valves to malfunction.
  • Page 6 Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV SS-3/AST/JUV Express® Lavatory System (Juvenile Height) (MM) 28" (711) 24-5/8" (625) 19-1/2" (495) 11-3/8" (289) Figure 1b 5/11/04 38-1/2" (978) 24-3/8" (619) 2-3/4" 17-7/16" (70) (443) 1-1/2" NPT DRAIN - STUB OUT 3-1/2" (89) FROM WALL (8) 3/8"...
  • Page 7 Installation Instructions - For Service Only Installation Instructions continued . . . Step 2: Mounting frame to wall 1. Remove the ten Torx-head screws securing the panel to the frame, and remove the panel (see Figure 3). Note: Scuff panel does not need to be removed. 2.
  • Page 8 Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV Installation Instructions continued . . . Step 3: Installing bowl assembly IMPORTANT: Moving and positioning the bowl will require more than one person. Note: Refer to Figure 5 below when installing the bowl assembly. 1.
  • Page 9 Installation Instructions - For Service Only Installation Instructions continued . . . Step 4: Connecting supply 1. FOR HOT AND COLD SUPPLY: Connect the flexible hoses installed to the Vernatherm™ Mixing Valve to the hot and cold water supply piping from the wall (see Figure 6a). Note: The red marking on Vernatherm™...
  • Page 10 Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV Installation Instructions continued . . . Step 5: Connecting plastic tubing NOTE: Refer to Figure 7a for hot and cold supplies, and refer to Figure 7b for tempered supply. 1. Connect the plastic tubing for the water supplies from the sprayhead assembly to the quick- connect fittings on the air valve as follows: •...

  • Page 11: Step 6: Completing Installation

    Installation Instructions - For Service Only Installation Instructions continued . . . Step 6: Completing installation 1. Turn on the water supply to the Express® and check for leaks. 2. Install the panel to the frame. Fasten panel with the ten Torx-head screws provided (see Figure 7 below).

  • Page 12: Cleaning And Maintenance

    Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV Cleaning and Maintenance Instructions IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used to clean Terreon®. If these chemicals come in contact with the Terreon® surface, wipe off the surface immediately and flush with soapy water. Terreon®...

  • Page 13: Soap Dispenser Maintenance

    Installation Instructions - For Service Only Soap Dispenser Maintenance Step 1: Fill soap dispensers The two soap valves will dispense vegetable/coconut oil liquid soaps, synthetic detergents, vis- cous lotion soaps, and antiseptic solutions. A 10-15% concentration is recommended for vege- table or coconut oil liquid soaps.

  • Page 14: Soap Dispenser Maintenance

    Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV Soap Dispenser Maintenance continued . . . Step 2: Change soap type 1. Pour out all of the soap from the dispenser. 2. Rinse the soap dispenser with hot water several times until all of the residue is removed, and pump the valve until clean water appears.

  • Page 15: Assembly Of Components

    Installation Instructions - For Service Only Assembly of Components Paneling (16) TORX-HEAD PANEL SCREW 160-378 (GRAY) 160-378A (PUTTY) 160-378B (COAL) ACCESS PANEL Standard 186-1152 (GRAY) Standard 186-1152A (PUTTY) Standard 186-1152B (COAL) Juvenile 186-1159 (GRAY) Juvenile 186-1159A (PUTTY) Juvenile 186-1159B (COAL) Vernatherm™...

  • Page 16: Pushbutton Assembly

    Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV Assembly of Components continued . . . Pushbutton assembly U-CUP 125-099 PUSHBUTTON ASSEMBLY S08-324 PISTON 119-227 110-115 Other Replacement Parts 5/11/04 SCREW 160-396 ACTUATOR BODY 118-279 SPRING AERATOR 135-065 HOUSING 115-133 O-RING 125-001CK DIFFUSER 269-508 STREAMFORMER 115-125...

  • Page 17: Metering Air Valve Maintenance

    Installation Instructions - For Service Only Metering Air Valve Maintenance Metering Air Valve Repair Kits and Parts List VALVE SEAT 117-036 LOWER VALVE BODY 118-183 CENTER HOLE Metering Air Valve Troubleshooting Problem: Water is dripping from the streamformers Cause: Debris on valve seat or orifices. Solution: Clean and inspect the valve seat.
  • Page 18 Express® Lavatory System SS-Series SS-3/AST/STD, SS-3/AST/JUV Metering Air Valve Troubleshooting Problem: Valve will not shut off. Cause: Timing mechanism is clogged. Solution: Clean timing mechanism: 1. If compressed air is available, blow water and debris from perforated metal sleeve of timing mechanism.

  • Page 19: Maintenance Instructions

    Installation Instructions - For Service Only Vernatherm™ Mixing Valve Maintenance and Service *Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring. Maintenance Instructions 1. Disassemble the Vernatherm™ Valve as shown, being careful not to damage the power element. Replace the element, if necessary.

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