Table Of Contents - Danfoss MP1 Service Manual

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Service Manual
MP1 Motor
Contents
Introduction
©
Danfoss | November 2020
Hydrostatics Servicing Overview................................................................................................................................................ 5
Safety Precautions............................................................................................................................................................................5
Unintended Machine Movement..........................................................................................................................................5
Flammable Cleaning Solvents................................................................................................................................................5
Fluid Under Pressure..................................................................................................................................................................5
Personal Safety.............................................................................................................................................................................5
MP1 Motors Overview.....................................................................................................................................................................6
MP1 Motor Features........................................................................................................................................................................ 6
System Diagram................................................................................................................................................................................7
Schematic Diagram..........................................................................................................................................................................8
Design Specifications......................................................................................................................................................................9
Technical Data................................................................................................................................................................................... 9
Operating Parameters.....................................................................................................................................................................9
Fluid Specifications....................................................................................................................................................................... 10
Determination of Nominal Motor Size................................................................................................................................... 11
Variables.......................................................................................................................................................................................11
Shaft Options...................................................................................................................................................................................12
Loop Flushing Valve......................................................................................................................................................................12
Anti-Cavitation and Shock Valve.............................................................................................................................................. 14
Speed and Temperature Sensor............................................................................................................................................... 15
Available Sensors......................................................................................................................................................................15
Sensor Position.......................................................................................................................................................................... 16
Speed Sensor 4.5 - 8 V.............................................................................................................................................................16
Speed Sensor 7 - 32 V..............................................................................................................................................................17
Output Pulses.............................................................................................................................................................................17
Overview........................................................................................................................................................................................... 18
Speed Ratings..................................................................................................................................................................................18
System Pressure..............................................................................................................................................................................18
Case Pressure...................................................................................................................................................................................19
Temperature.................................................................................................................................................................................... 19
Viscosity.............................................................................................................................................................................................19
SAE A Flange Port Locations and Specifications.................................................................................................................20
SAE B Flange Port Locations and Specifications.................................................................................................................21
Cartridge Flange Port Locations and Specifications......................................................................................................... 22
Recommendations of Fluid and Filter Maintenance.........................................................................................................23
Start-up Safety Precautions........................................................................................................................................................24
Inspect the Unit.............................................................................................................................................................................. 24
Fill System Components with Hydraulic Fluid.....................................................................................................................24
Install Charge Pressure Gauge...................................................................................................................................................25
Calibrate the Motor/Transmission........................................................................................................................................... 25
Troubleshooting Overview.........................................................................................................................................................26
System Operating Hot..................................................................................................................................................................26
System Noise or Vibration...........................................................................................................................................................26
AX323657269473en-000104 | 3

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