1. Overview 1.1. Brief Introduction to the Device PCE-HT 224E Digital Rebound Apparatus is a product designed according to Technical Regulations for Concrete Compressive Strength Test by Rebound Method (JGJ/T23-2001) (hereinafter referred to as Regulations) and developed in order to meet actual...
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1. Lock nut 2. Trip screw 3. Paw 4. Pin 5. Guide disk 6. Push button 7. Hammer body 8. Housing (downside) 9.Hammer guide bar 10. Hammer mass 11. Guide sleeve 12. Two-part ring 13. Felt washer 14. Impact plunger 15.
1.3. Specification 1.3.1. Mechanical Index of Rebound Apparatus Metrological verification specifications: Verification Regulations of Rebound Apparatus (JJG_817-2011) Impact energy: 0.225kgm (2.207J±0.100J), for testing ordinary building and bridge construction Rigidity of recoiling tension spring: 785±30.0N/m Length of pointer: 20.0±0.2mm Friction of pointer: 0.65±0.15n Spherical radius of recoiling rod: R25±1.0...
Carbonization depth: concrete carbonization depth is a kind of chemical corrosion of concrete, and the process reducing concrete alkalinity is called concrete carbonization. Carbonization depth value can be obtained according to the relevant methods of Regulations. When input carbonization depth, only have to input a number between 0.0mm and 6.0mm and then the apparatus can, according to the input carbonization depth value, calculate the concrete compressive strength value.
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30 upward, casting surface is top surface. If the angular correction value is -2.8, then the corrected rebound value is 21.2; if the angular correction value is +2.1, then the corrected rebound value is 23.3.
If testing the concrete casting side is in horizontal direction, then angular correction and casting surface correction are not needed. Before the test, test direction and concrete casting surface are set, so the apparatus will correct the average rebound value automatically.
1.6. Operation Procedure 1.6.1. Start to test new components After startup, press confirm key to enter main interface, choose “test mode” and enter, then choose “test a new component” interface, after entering, the test of a new component is started, and you cannot return to top level menu at this moment. The default standard parameters setting: component name GJXXX, test times 16, number of testing zones 16, national standard-non pumping (national unified curve GB/T23-2001), horizontal zero degree, side, carbonization depth 0.0mm are users’...
Measuring Turn on the instrument, and go to the measuring interface. If no parameter setting is needed, simple measurement can be done. Turn on the instrument; click the Enter button to go to main menu. 3.1. Start measuring Select Start measuring from the menu and press to enter measuring mode.
3.2.1.1. Setting part’s name In the parameter setting interface of new part, use the up and down arrows to select PART NAME, and press Enter button to begin to set the name. Adjust the value of each digit of the name with Upward button (each digit has 36 alternatives, namely 0-9 and A -Z).
3.2.2. Test zone setup There are four parameters for test zone: test angle, pouring surface, carburized depth and strength curve. 3.2.2.1. Setting test angle On the parameter interface of new test zone, use upward and downward buttons to select test angle, and then press Enter button to set test angle. There are a total of 9 angles available.
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Press to save and return to the parameter interface of test part. After selection, the default carburized depth of each test zone is the same as that of this test part. The carburized depth of each test zone can be modified in the parameter setting of test zone.
3.2.2.4. Setting strength curve On the parameter setting interface of new part, use upward and downward buttons to select strength curves, and then press Enter button to set strength curves. The default curve is the national standard curve. Press to select, then press to save and return to the parameter interface of test part.
3.3. Review data Click Enter button to go to main menu. Then select Review data and click Enter button to enter the Review data menu. 1) Exit from current menu and enter measuring interface. 2) Re-view part data: review the results of completed test parts. 3) Re-view zone data: review the results of completed test zones.
3.4. Memory Click Enter button to go to main menu. Then select Memory and click Enter button to enter Memory menu. 1) Exit from current menu and enter measuring interface. 2) Delete current part: clear data for current part. 3) Delete all data: clear all measured data. 4) Memory capacity: Show the percentage of memory capacity (0~100%), the memory capacity is up to 1000 part’s data.
3.6. Function menu 3.6.1. Exit Exit from current menu and enter measuring interface. 3.6.2. Unit setup Select different units. 3.6.3. Upper-Lower limit setup Set up upper/lower limit of rebound value (00~60). Press to change the number, then press to save. 3.6.4.
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Press to move cursor to next number, press to change current number from 0 to...
3.6.5. Power-saving mode setup In this menu, there are 3 kinds of power consumption modes for choosing. Measuring interface in normal power consumption, in this mode, the instrument could work 8-10 hours after fully charging. Measuring interface in 60% power consumption, in this mode, the instrument could work 10-13 hours after fully charging.
3.6.9. Info of instrument Show basic information of the tester. (Serial number and firmware version) 3.6.10. Calibration After maintenance, user can calibrate this instrument. In calibration mode, do 16 times test on calibration anvil, then press to finish calibration and exit this interface. 3.7.
4. Maintenance For rebound apparatus, when one of the following situations occurs, routine maintenance shall be conducted: ⚫ Recoiling is over 2000 times ⚫ Be skeptical about the test value ⚫ Constant value of steel anvil rate is unqualified Common maintenance methods shall fulfill the following requirements ⚫...
5.4. Start PC software After data communication software is installed, a shortcut will be created on the desktop automatically. Double click the shortcut to run the program. The main interface of the software is a standard windows form, containing the title bar, menu bar and toolbar.
Appendix 1- Common Mechanical Failures and Maintenance Methods of Apparatus When the apparatus conducts recoiling test, if the display number does not change or the rebound value has deviation, this condition is usually caused by mechanical failure. The solutions for common mechanical failures of rebound apparatus are listed in the following table: Failure Condition Cause Analysis...
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1.Active length of impact spring 17 Adjust the fixed position of is longer than 61.5mm impact spring 17 on guide sleeve 11 2. The launching position of Twist the adjusting bolt of tail Rebound value is hammer mass 10 is relatively high, hood 30 outwardly VIII relatively high.