3M Tape Application Monitor Instructions And Parts List
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3M Tape Application Monitor Instructions And Parts List

3M Tape Application Monitor Instructions And Parts List

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Instructions and Parts List
Tape Application
Monitor (TAM)
Type 21800
Serial #:
Important Safety Information
BEFORE INSTALLING OR OPERATING THIS EQUIPMENT
Read, understand and follow all safety and operating instructions.
Spare Parts
It is recommended you immediately order the spare parts listed in the "Spare
Parts/Service Information" section. These parts are expected to wear through
normal use, and should be kept on hand to minimize production delays.
TAM Application Monitor - Yype 21800
Page i
44-0009-2048-6 / ECO# 0078483
For reference, record machine serial number here.
North American - ENG
Date Released:
05-22-18

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  • Page 1 Instructions and Parts List Tape Application Monitor (TAM) Type 21800 Serial #: For reference, record machine serial number here. Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand and follow all safety and operating instructions. Spare Parts It is recommended you immediately order the spare parts listed in the “Spare Parts/Service Information”...
  • Page 2 3M-Matic Tape Application Monitor (TAM). 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition December 2018...
  • Page 3 North Canton, OH 44720   1-800-344-9883 e-mail: CSPD-CSR@combi.com www.combi.com 3M-Matic , AccuGlide ™ ™ 3M Industrial Adhesives and Tapes Scotch are Trademarks of 3M, ™ 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 St. Paul, MN 55144-1000 Printed in U.S.A.
  • Page 4 Order parts by part number, part description and quantity required. Also, when ordering parts and/or additional manuals, include machine name, number and type. 3M-Matic , AccuGlide ™ ™ 3M Industrial Adhesives and Tapes Scotch are Trademarks of 3M, ™ 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 St.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS - Instruction Manual: Tape Application Monitoring Kit (TAM), Type 21800 Table of Contents Page Intended Use………………………………………………………………………………………..….. 1 Equipment Warranty and Limited Remedy …………………………………………………………..2 Tape Application Monitoring Kit Contents…………………………………………………………..… 2 Important Safeguards………………………………………………………………………………..…. 3-5 Specifi cations………………………………………………………………………………………..…. 6-7 Power Input Requirements Power Output Operating Environment Regulatory...

  • Page 7: Intended Use

    Intended Use The Tape Application Sensor Kit is specifi cally designed for use on 3M-Matic™ Case Sealers. The Tape Application Monitoring Kit is a self-contained control apparatus that identifi es a tape related malfunction in box sealing operations. The control system continually monitors case sealing operations and will automatically stop the 3M-Matic™...

  • Page 8: Equipment Warranty And Limited Remedy

    To be entitled to repair or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price.

  • Page 9: Important Safeguards

    Important Safeguards Warning This safety alert symbol identifi es important messages in this manual. READ AND UNDERSTAND THEM • To reduce the risk associated with BEFORE INSTALLING OR mechanical and electrical hazards: OPERATING THIS EQUIPMENT. − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.
  • Page 10 CSPD division of Combi Packaging Systems LLC. 78-8070-1329-3 78-8137-0226-9 Label - Error Codes 78-8137-0218-6 Replacement Labels/3M Part Numbers North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 4 05-22-18...
  • Page 11 Important Safeguards (continued) Skill 2 - Mechanical Maintenance Technician This operator is trained to use the machine as the MA- Warning CHINE OPERATOR and in addition is able to work with the safety protection disconnected, to check and adjust • To reduce the risk associated with mechanical parts, to carry out maintenance operations mechanical and electrical hazards: and repair the machine.

  • Page 12: Specifi Cations

    Specifi cations The 3M-Matic™ Tape Application Monitor has been designed and tested to work with the following 3M-Matic™ case sealers: 200a, 800ab, 800asb, 800r, 800rks, 800rf, 7000a, 7000r, 8000a, and 8000af. Additional information is required for 800rks and 800rf applications. Contact a 3M representative for more detail.

  • Page 13: Warning Panel Indicator

    Specifi cations (continued) Warning Panel LED Indicator: Off : Normal operation On: (1) Power up light test - Momentary (2) Tape application fault - Flashing (3) Low tape - Continuous Remote Warning Beacon Light (Optional): The remote warning beacon light performance is identi- Indicator Lamp cal to the panel mounted LED.

  • Page 14: Installation And Startup

    3M Representative. Machine Set-Up Control Box Assembly The control box is mounted directly to the case sealer using the control box mounting bracket.
  • Page 15 Installation and Set-Up (continued) Figure 2-1 200a / 7000a Pro / 7000r Pro Figure 2-2 800ab / 800asb / 8000a Figure 2-3 800r Figure 2-4 8000af Figure 2-5 800rf / 800rks North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 9 05-22-18...

  • Page 16: Lower Dancer Arm Assembly

    Installation and Set-Up (continued) Lower Dancer Arm The lower dancer arm assembly is mounted directly to the case sealer’s right hand lower drive frame using the nut plate, M6 screws (2) and washers (2) supplied in this kit. Mounting holes must be drilled in the lower drive frame on all case sealer models.
  • Page 17 Installation and Set-Up (continued) 6) Place the edge of the template on the mark made in step 5 also fl ush to the outer edge of the case sealer frame. Drill Holes 7) Mark the hole locations as shown in (Figure 2-10). Caution Previous Mark...

  • Page 18: Upper Arm Assembly

    Installation and Set-Up (continued) Upper Dancer Arm Assembly The upper dancer arm assembly is mounted directly to the case sealer’s inner column cross-member using one of the three supplied brackets. 1) Fasten the upper dancer arm assembly to the appropriate bracket (See Figures 2-12) using the M6 screws and washers.

  • Page 19: Box Present Sensing Assembly

    One is used to mount the sensor Figure 2-13 and guard. The other is for mounting the refl ector. Each bracket uses a 3M™ VHB™ acrylic foam tape to Primary adhere the sensor/refl ector bracket assemblies to the Location case sealer.
  • Page 20 Installation and Set-Up (continued) 7) Slide the sensor and refl ector brackets as 8) Check to insure the sensor beam is not blocked required until the light (LED) on the sensor by any part of the taping head or case sealer turns "On".
  • Page 21 − Turn electrical supply off and The standard confi guration will not disconnect before performing any connect directly to these machines. Contact a 3M sales representative for adjustments, maintenance or servicing additional information. the machine or taping heads. Figure 2-16...

  • Page 22: Adjusting The Low Tape Sensor

    The first is the gap between the sensor and target. The second is the rotational position of the dancer arm. Note: The Tape Application Monitor can be used to signal a low tape condition by turning on the panel indicator and (optional) beacon light. The system...

  • Page 23: Setting The Plc Application Parameters

    Installation and Set-Up (continued) Setting the PLC Application Parameters A remote HMI display mounted to the junction box cover is used to set the operational parameters and provide the necessary fault screens. Note: For application specifi c data register and timer values refer to the Adjustments Section of this manual.
  • Page 24 Installation and Set-Up (continued) Press the “PARAMETERS TIMERS” Page to display the HMI display shown in Figure 2-20. Set timers TH051-TH055 (in 100th of a second) as required per the application as follows: TH051 = 2 (FACTORY SETTING): Represents the time for the leading edge of the box to travel from box present sensor to the tape head cutoff bracket (just before the tape is cut).
  • Page 25 Installation and Set-Up (continued) Press the “PARAMETERS OTHER” Page Warning to display the HMI display shown (Figure 2-21) Starting with the BELT SPEED press the button to set the following: • To reduce the risk associated with mechanical and electrical hazards: 0: 78 FPM Belt Speed −...

  • Page 26: Theory Of Operation

    This tape application monitoring system is PLC con- The box present sensor assembly consists of a refl ec- trolled with the ability to signal or stop your 3M-Matic™ tor and a sensor mounted on opposite sides of the case sealer if the machine is running low on tape, if the case sealer.
  • Page 27 NO APPLY fault and stop the case sealer. Note: (V1min) is set at half the expected belt speed. For your 3M-Matic case sealer that runs at 15in/sec, (V1min) is set to 7 in/sec. The second fi lter is used to ensure tape was dispensed...
  • Page 28 Theory of Operation (continued) Fault conditions are indicated on the HMI display Timer TH053 begins and pulses from the tape (See "Operation" Section for PLC fault codes). dispense sensor are accumulated when TH052 "times out". Velocity V2 represents the tape veloc- The fault will also be indicated by the control panel ity after being cut and is calculated after TH053 indicator light and the beacon light (Optional).

  • Page 29: Operation

    Operation Warning • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment. •...

  • Page 30: System Checkout And Operating Sequence

    (continued) System Checkout & Operating Sequence The system is now ready to use. The following steps will be used to determine proper operation of the Tape Application Monitor: 1) From the main menu (Figure 4-4) Figure 4-4 TAPE APPLICATION MONITORING...
  • Page 31 Operation (continued) FAULT CODE "101" Figure 4-6A LOWER Taping Head: Tape did not apply to box. Check tape supply roll. Tape is broken, not on taping head apply roller, or supply roll is empty Correct then RESET by pressing the Start PB on case sealer FAULT CODE "102"...
  • Page 32 Operation (continued) FAULT CODE "66" Figure 4-6E BOX INTERVAL ERROR: Boxes too close together for TAM to monitor properly. Insure to allow a minimum gap of 18 inches between boxes. RESET by pressing the Start PB on the case sealer FAULT CODE "121"...
  • Page 33 Operation (continued) Operating Sequence: With the tape application monitoring system in place and all connections completed. 1) Turn the control box switch to the ON position. The panel indicator light briefl y turns on and then goes off , the HMI will display the main screen (Figure 4-7). Figure 4-7 TAPE APPLICATION MONITORING TYPE 21800...

  • Page 34: Adjustments

    Adjustments Warning • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment. •...
  • Page 35 Adjustments (continued) Warning • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualifi ed personnel to operate and service this equipment. •...

  • Page 36: Maintenance

    Maintenance Dancer Arm Roller Periodically inspect the dancer arm assembly roller to insure that it freely turns and the outer knurled surface of the roller is clean and not greatly worn. If any of the above conditions occur this could cause the roller to slip and not properly turn in response to a turning tape supply roll.

  • Page 37: Troubleshooting

    Troubleshooting Troubleshooting Guide Cause Problem Correction Average Velocity V1 (pre-cut) for a 1. Box is slipping as it travels Check the box height or width given taping head is too low through the machine. adjustment to prevent box to belt (i.e.
  • Page 38 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 32 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 39 Sealer is momentary cycled from "on – off – on" to briefl y remove power form connection 21. This action removes power from the 3M-Matic™ case sealers latching circuit to stop the case sealer until the ON push-button is depressed.
  • Page 40 Electrical Diagram Warning • To reduce the risk associated with pinches, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. Figure 5-1 Electrical Diagram (continued on next page) North American - ENG TAM Application Monitor - Yype 21800 Date Released:...
  • Page 41 Electrical Diagram Warning • To reduce the risk associated with pinches, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. Figure 5-1 Electrical Diagram (continued) North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 35...

  • Page 42: Plc Memory Map

    PLC Memory Map Please refer to table II below for PLC inputs, outputs, special “settable” internal control registers and settable internal timers with accompany description. Input Output Registers Timers Description Current Sensor UPPER – Low Tape Proximity Sensor Photo Eye - Box Present Sensor LOWER –...
  • Page 43 PLC Memory Map (continued) Input Output Registers Timers Description TH052 Represents the amount of time AFTER measurements for calculation of (V1) (ie. tape apply or pre-cut) and BEFORE starting measurements for calcula- tion of (V2) (post-cut). This value is normally set to 5 hundreds of a second in order to make sure tape has cut before beginning to take measurements for (V2).
  • Page 44 Fuse - Slo-Blow, 5X20mm 1.25A Littelfuse 2181.25 Replacement Parts Ordering Information and Service Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information". Options/Accessories For additional information on the options/accessories listed below, contact your 3M Representative. Part Number Option/Accessory 70-0064-1104-8...
  • Page 45 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Refer to the fi rst page of this instruction manual “Replacement Parts and Service Information” for replacement parts ordering information.
  • Page 46 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 40 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 47 Tape Application Monitor (TAM) Figure 6-1 Figure 6-5 Figure 6-4 Figure 6-2 Figure 6-3 Figure 6-6 Frame Assemblies North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 41 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 48 Tape Application Monitor (TAM) Figure 6-1 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 42 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 49 Tape Application Monitor (TAM) Figure 6-1 Ref. No. 3M Part No. Description 78-8133-9680-7 Assembly - Arm Swing 78-8133-9681-5 Bracket - “U” Main Upper 78-8137-0003-2 Spring - Torsion R/H 78-8133-9682-3 Bracket - Hold Sensor 78-8133-9685-6 Shaft - Spacer Pivot 78-8137-0002-4 Plate - Magnet Stop 26-1016-2465-3 Magnet - Pot 27mm Dia X 25mm M6 X 1.0, Eclipse 833...
  • Page 50 Tape Application Monitor (TAM) Figure 6-2 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 44 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 51 Tape Application Monitor (TAM) Figure 6-2 Ref. No. 3M Part No. Description 78-8133-9680-7 Assembly - Arm Swing 78-8133-9699-7 Bracket - Mount Lower 78-8133-9682-3 Bracket - Hold Sensor 78-8133-9685-6 Shaft - Spacer Pivot 78-8137-0004-1 Spring - Torsion L/H 26-1016-2509-8 Capscrew - Hex Soc Dr. M4 X 0.7 X 12mm Lg A/Stl Zn Plt...
  • Page 52 Tape Application Monitor (TAM) Figure 6-3 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 46 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 53 Tape Application Monitor (TAM) Figure 6-3 Ref. No. 3M Part No. Description 78-8133-9684-9 Assembly - Arm Swing Bushing 78-8133-9687-2 Block - Sensor 78-8133-9689-8 Shaft - Roller 78-8137-0006-5 Roller Assembly 78-8656-4012-8 Ring - Retaining E-Ring, Waldes 5133-50 1/2" Shaft 26-1014-8756-4 Capscrew - Hex Soc Dr. M6 X 1.0 X 20mm Lg., Zn Plt 26-1014-8755-6 Capscrew - Hex Soc Dr.
  • Page 54 Tape Application Monitor (TAM) Figure 6-4 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 48 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 55 Tape Application Monitor (TAM) Figure 6-4 Ref. No. 3M Part No. Description 78-8133-9694-8 Bracket - Sensor 78-8017-9318-9 Washer - Plain M8 Narrow, A/Stl Zn Plt 26-1016-2500-7 Capscrew - Hex Hd. M8 X 1.0 X 16mm Lg., A/Stl Zn Plt 26-1014-8756-4 Capscrew - Hex Soc Dr.
  • Page 56 Tape Application Monitor (TAM) 28 54 39 27 Hinged Side Fuse Box Figure 6-5 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 50 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 57 Tape Application Monitor (TAM) Figure 6-5 Ref. No. 3M Part No. Description 78-0025-0245-4 Box - Junction Modifi ed 78-0025-0246-2 Panel - Modifi cation 78-8137-0131-1 Rail - Din Modifi cation 78-0025-0248-8 Assembly - Display Light 78-0025-0549-9 Assembly - HMI Display 78-8137-0207-9...
  • Page 58 Tape Application Monitor (TAM) Figure 6-6 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 52 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 59 Tape Application Monitor (TAM) Figure 6-6 Ref. No. 3M Part No. Description 78-8137-0260-8 Assembly - Bracket, Bed Sensor 26-1016-2470-3 Switch - PhotoElectric W/Refl ector, Omron E3F2-R2C4-P1 26-1014-5501-8 Washer - Plain, M3 Narrow, A/Stl Zn Plt DY-1102-0041-6 Capscrew - Button Hd, Soc Dr. M3 X 12mm Lg A/Stl Zn Plt...
  • Page 60 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 54 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 61 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 55 05-22-18 44-0009-2048-6 / ECO# 0078483...
  • Page 62 North American - ENG TAM Application Monitor - Yype 21800 Date Released: Page 56 05-22-18 44-0009-2048-6 / ECO# 0078483...

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