Repair Instructions - Husqvarna T540 XP Workshop Manual

Repair instructions

List of contents
7.1 Dismantling the starter ....................................................................................................29
7.2 Changing a broken or worn starter cord .........................................................................30
7.3 Loading the recoil spring ................................................................................................31
7.4 Replacing a broken recoil spring ....................................................................................32
7.5 Assembling the starter ....................................................................................................32
7.6 Testing the ignition module .............................................................................................32
7.7 Dismantling the ignition module and flywheel .................................................................33
7.8 Assembling the ignition module and flywheel .................................................................35
7.9 Dismantling the centrifugal clutch ...................................................................................36
7.10 Assembling the centrifugal clutch ...................................................................................37
7.11 Dismantling the oil pump and screen ..............................................................................37
7.12 Assembling the oil pump and screen ..............................................................................38
7.13 Carburettor ......................................................................................................................39
7.14 Dismantling the intake system ........................................................................................47
7.15 Assembling the intake system ........................................................................................49
7.16 Dismantling the tank unit .................................................................................................50
7.17 Assembling the tank unit..................................................................................................50
7.18 Aerating the fuel tank ......................................................................................................51
7.19 Replacing the fuel filter ...................................................................................................52
7.20 Replacing the suction hose/return hose .........................................................................52
7.21 Replacing the fuel pump ..................................................................................................52
7.22 Replacing the fuel hose ...................................................................................................53
7.23 Vibration damping system ...............................................................................................53
7.24 Dismantling the piston and cylinder .................................................................................54
7.25 Assembling the piston and cylinder .................................................................................56
7.26 Pressure testing the cylinder ...........................................................................................57
7.27 Dismantling the crankcase and crankshaft ......................................................................57
7.28 Replacing the crankshaft bearing and sealing ring ........................................................59
7.29 Replacing the bar bolt......................................................................................................61
7.30 Repairing damaged threads ............................................................................................62
28
- English
7 Repair instructions