Assembling The Intake System - Husqvarna T540 XP Workshop Manual

7.15 Assembling the intake system

1
Fit the intake system (B) and the air duct bellows
(A) in the cylinder cover. See Figure 64.
2
Fit the cylinder cover with the intake system over
the cylinder as outlined in Figure 63. Then screw
back the screws as outlined in Figures 61 and 60.
NOTE!
It is very important that the intake system is
sealed. Otherwise the engine may seize up.
3
Assemble the bottom of the carburettor (C) and
pull the intake bellows through the respective
openings. Secure the impulse hose (D) to the
bottom of the carburettor. See Figure 64.
4
Fix the air duct bellows to its attachment on the
bottom of the carburettor as outlined in Figures 58
and 59.
5
Turn the tank unit back over the cylinder cover and
the intake system.
6
Assemble the spark plug and the spark plug cap.
Assemble the vibration elements as shown in
Figures 56 and 57.
7
Fit the fuel pump, the air valve and the throttle ca-
ble as outlined in Figure 55. See figure 64B on how
to mount the air valve linkage.
Assemble the following parts:
• Carburettor.
• Air filter holder.
• Air filter.
• Air filter cover.
• Front hand guard. See section 3, "Assembling
the muffler".
• Clutch cover
• Starter.
Fig 64
Fig 64B
Repair instructions
A
C
D
B
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