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F.R.L. Unit
Modular Type SELEX F.R.L. Series
INSTRUCTION MANUAL
SM-189671-A/8
Combination:
C□□□0 Series
(excluding Oil Mist Filter)
Filter Regulator:
W□000, W□100 Series
Air Filter:
F□000 Series
Regulator:
R□000, R□100 Series
Lubricator:
L□000 Series
• Read this Instruction Manual before using the product.
• Read the safety notes carefully.
• Keep this Instruction Manual in a safe and convenient place for future reference.
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Summary of Contents for CKD SELEX F.R.L. Series
- Page 1 F.R.L. Unit Modular Type SELEX F.R.L. Series INSTRUCTION MANUAL SM-189671-A/8 Combination: C□□□0 Series (excluding Oil Mist Filter) Filter Regulator: W□000, W□100 Series Air Filter: F□000 Series Regulator: R□000, R□100 Series Lubricator: L□000 Series • Read this Instruction Manual before using the product.
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Page 2: Preface
• Since there are a wide variety of customer applications, it is impossible for CKD to be aware of all of them. Depending on the application or usage, the product may not be able to exercise its full performance or an accident may occur due to fluid, piping, or other conditions. -
Page 3: Safety Information
SM-189671-A/8 SAFETY INFORMATION SAFETY INFORMATION When designing and manufacturing any device incorporating the product, the manufacturer has an obligation to ensure that the device is safe. To that end, make sure that the safety of the machine mechanism of the device, the pneumatic or water control circuit, and the electric system that controls such mechanism is ensured. -
Page 4: Precautions On Product Use
• For applications where life or properties may be adversely affected and special safety measures are required. (Exception is made if the customer consults with CKD prior to use and understands the specifications of the product. However, even in that case, safety measures must be taken to avoid danger in case of a possible failure.) -
Page 5: Table Of Contents
SM-189671-A/8 CONTENTS CONTENTS PREFACE ........................... i SAFETY INFORMATION ....................ii Precautions on Product Use ..................iii CONTENTS ........................iv INSTALLATION ......................1 Environment ......................1 Unpacking ......................3 Mounting ......................3 Piping ........................5 USAGE ........................8 Operation ......................10 MAINTENANCE AND INSPECTION ............... -
Page 6: Installation
SM-189671-A/8 1. INSTALLATION 1. INSTALLATION 1.1 Environment WARNING Do not use the product in an atmosphere where synthetic oil, organic solvent, chemicals, cutting oil, screw lock agent, leak detection agent, hot water, or other hazardous factors are present or in a place where they may adhere to the product. Deterioration may occur since plastic bowls in the air filter and in the lubricator, the drip window of the lubricator, and the pressure gauge lens are made of polycarbonate. - Page 7 SM-189671-A/8 1. INSTALLATION Do not use the product in an environment where: • Ambient temperature is outside the range of 5°C to 60°C • Air can freeze • Water drop or cutting oil can splash onto the product • Condensation may occur due to high humidity and temperature change •...
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Page 8: Unpacking
SM-189671-A/8 1. INSTALLATION 1.2 Unpacking CAUTION Do not open the packing of the product until just before piping. Foreign matters may enter the product and cause a failure or malfunction. • Check that the model number ordered and the model number indicated on the product are the same. •... - Page 9 SM-189671-A/8 1. INSTALLATION Regulator and filter regulator • Lightly tighten (with 0.6 N·m or less) the mounting screws for embedded pressure gauges G401-0P and G401 and the gauge plug. • When mounting a pressure gauge onto a model without a pressure gauge (option T), remove the gauge plug and attach the gasket on the rear side upside down.
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Page 10: Piping
SM-189671-A/8 1. INSTALLATION 1.4 Piping WARNING Do not apply pipe loads or torque to the body and the pipes. Do not support the product at only one end as illustrated in the figure below since this may apply excessive force and lead to damage. <Piping load torque>... - Page 11 SM-189671-A/8 1. INSTALLATION Pipe cleaning Before piping, blow air into the pipes to clean the interior and to remove cutting chips and foreign matters. Seal material Apply a seal tape or seal material to the screw threads leaving two or more threads at the pipe end uncovered or uncoated.
- Page 12 SM-189671-A/8 1. INSTALLATION Drain piping for metal bowl with automatic drain Secure the hexagon part of the cock and screw the fitting into the internal threads of the drain port. When using a metal bowl with automatic drain, drainage cannot be manually discharged if a tightening joint is used for the drain piping.
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Page 13: Usage
SM-189671-A/8 2. USAGE 2. USAGE WARNING Use the product within the specifications. Do not use the product for medical purposes or in any equipment or circuit that concerns human life. The product is designed for industrial use. CAUTION Check the working circuit and the working fluid. If fluids containing solids or fluids not in the specifications flow into the product, operation faults may occur. - Page 14 SM-189671-A/8 2. USAGE Conditions of use for the automatic drain <NO type automatic drain (discharges drainage when pressure is not applied): "F" and "FF"> • Use a compressor with a capacity of 0.75 kW {90 l/min (ANR)} or more. • Set the pressure to 0.1 MPa or more. (Air is purged with initial drainage until pressure reaches 0.1 MPa.) <NC type automatic drain (does not discharge drainage when pressure is not applied): "F1"...
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Page 15: Operation
SM-189671-A/8 2. USAGE 2.1 Operation WARNING Use Class 1 ISO VG32 turbine oil (additive-free) for the lubricator. Other kinds of oil may cause damage to the product or operation faults. Release the pressure completely from the bowl before removing the filling plug of the lubricator. - Page 16 SM-189671-A/8 2. USAGE Adjusting the secondary side pressure (regulator and filter regulator) Pressure adjustment knob • Pull up the pressure adjustment knob one notch to unlock it. • To raise the secondary side pressure, turn the top of the knob in the H-direction, and to lower the secondary side pressure, turn the knob in the L-direction.
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Page 17: Maintenance And Inspection
SM-189671-A/8 3. MAINTENANCE AND INSPECTION 3. MAINTENANCE AND INSPECTION WARNING Stop supplying the pressure and make sure that there is no residual pressure before maintenance. Perform periodic inspections at least once every six months to detect cracks, scratches, and other deteriorations on the plastic bowl in the air filter and in the lubricator. Cracks, scratches, or other deteriorations may cause damage. -
Page 18: Daily Inspection
SM-189671-A/8 3. MAINTENANCE AND INSPECTION 3.1 Daily Inspection • Thoroughly read and understand this Instruction Manual before maintenance and inspection. • Check that the product operates properly before starting use. 3.2 Periodic Inspection • In order to use the product under optimum conditions, perform a periodic inspection every six months. •... -
Page 19: How To Discharge Drainage
SM-189671-A/8 3. MAINTENANCE AND INSPECTION 3.3 How to Discharge Drainage Discharging drainage (filter and filter regulator) To discharge drainage, turn the cock in the O-direction, and to stop discharging, turn the cock in the Plastic bowl S-direction. For the bowl with automatic drain, drainage is discharged automatically when it is accumulated or can be discharged manually. - Page 20 SM-189671-A/8 3. MAINTENANCE AND INSPECTION Removing the metal bowl <2000-W, 3000-W, 4000-W, 6000-W, and 8000-W Series> Latch (Push and turn.) Element of W1000-W to W8000-W Since the valve assembly can also be removed during maintenance, inspect all parts of the assembly at the same time.
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Page 21: Troubleshooting
Pulsation may occur depending on piping Lower the primary side pressure or restrict the pulsates. conditions and usage. flow of air through the piping. If you have any other questions or concerns, contact your nearest CKD sales office or distributor. 2019-01-11... -
Page 22: Warranty Provisions
If the product specified herein fails for reasons attributable to CKD within the warranty period specified below, CKD will promptly provide a replacement for the faulty product or a part thereof or repair the faulty product at one of CKD’s facilities free of charge.
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