Omron F150-2 Setup Manual
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Omron F150-2 Setup Manual

Omron F150-2 Setup Manual

Vision sensor
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Cat. No. Z132-E1-02
F150-2
Vision Sensor
Manual 1:
SETUP MANUAL

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Summary of Contents for Omron F150-2

  • Page 1 Cat. No. Z132-E1-02 F150-2 Vision Sensor Manual 1: SETUP MANUAL...
  • Page 3 F150-2 Vision Sensor Setup Manual Revised May 2004...
  • Page 5 No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Never- theless, OMRON assumes no responsibility for errors or omissions.
  • Page 6 Buyer indemnifies Omron against all related costs or expenses. rights of another party. 10. Force Majeure. Omron shall not be liable for any delay or failure in delivery 16. Property; Confidentiality. Any intellectual property in the Products is the exclu-...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS PRECAUTIONS ..... 1 Safety Precautions ....... 2 General Precautions .
  • Page 8 TABLE OF CONTENTS SECTION 6 Troubleshooting ..... Connection Errors ......Errors during Menu Operation .
  • Page 9 About this Manual: This manual describes the hardware for the F150 Vision Sensor and how to install the components, and it includes the sections described below. This is one of three manuals used to operate the F150. Refer to the following table for the contents of each manual. Manual Contents Cat.

  • Page 11: Precautions

    PRECAUTIONS This section provides general precautions for using the F150 Vision Sensor. The information contained in this section is important for the safe and reliable application of the F150 Vision Sensor. You must read this section and understand the information contained before attempting to set up or operate a F150 Vision Sensor. 1 Safety Precautions .

  • Page 12: Safety Precautions

    PRECAUTIONS Safety Precautions Caution Do not touch fluorescent or halogen lights while the power is ON or immediately after the power is turned OFF. These lights generate heat and can cause burns. Caution Cover the terminal blocks with the Terminal Block Protection Covers.

  • Page 13: General Precautions

    OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equip- ment, and be sure to provide the systems, machines, and equip- ment with double safety mechanisms.

  • Page 15: Before Installing

    SECTION 1 Before Installing This section describes the precautions that must be taken when installing and operating the F150 Vision Sensor. Installation Precautions ......1-1-1 F150 Components .

  • Page 16: Installation Precautions

    Section Installation Precautions Installation Precautions The F150 is highly reliable and resistant to most environmental factors. The following guidelines, however, must be followed to ensure reliability and optimum use of the F150. 1-1-1 F150 Components Be sure to use the Camera, Camera Cable, and Console designed for the F150.
  • Page 17 Installation Precautions Section Do not install the Controller in the orientations shown in the fol- lowing diagram. INCORRECT Ambient Temperature Maintain a minimum clearance of 50 mm above and below F150 components to improve air circulation. Do not install F150 components immediately above strong heat sources, such as heaters, transformers, or large-ca- pacity resistors.

  • Page 18: Cables

    Section Installation Precautions Do not install the F150 components within 200 mm of power cables. Power cable 200 mm min. 200 mm min. F150-C10E-2-DRT (CompoBus/D Model) Since the product is defined as built-in type, install the prod- uct inside the control panel. Do not apply external forces exceeding 50 N to Compo- Bus/D connectors.

  • Page 19: Confirming Package Contents

    Secure the video monitor with plastic screws if it is being mounted to a metallic surface. Confirming Package Contents Check the contents of the package as soon as you receive the F150. Contact the nearest OMRON representative if any of the following items are missing. F150-C10E-2 F150-C15E-2...

  • Page 21: Product Introduction

    SECTION 2 Product Introduction This section provides an overview of F150 application and describes the wiring, Cameras, optical lenses, lighting modes, and light guides used in the F150. It also describes how to mount the Vision Mate Controller to DIN Track or to a flat surface. Overview of F150 Application .

  • Page 22: Overview Of F150 Application

    Overview of F150-2 Application Section Overview of F150 Application The following table shows the basic steps that must be per- formed to use the F150. Step Manual 1: Unit Connections and Wiring Setup Manual Video Programmable Controller Monitor Power Supply...

  • Page 23: Component Names And Functions

    CCTV Lens Section Component Names and Functions The following diagram shows the terminals, connectors, and indicators on the F150-C10E-2 and F150-C15E-2 Vision Mate Controller. F150-C10E-2 F150-C15E-2 Ground Power supply Output Input terminal terminals terminals terminals POWER indicator Monitor connector indicator ERROR indicator Console...
  • Page 24 Overview of F150-2 Application Section F150-C10E-2-DRT The F150-C10E-2-DRT can operate as a CompoBus/D Slave. Ground Power supply Output Input terminal terminals terminals terminals POWER indicator Monitor connector indicator ERROR indicator RS-232C Console connector connector indicator Camera CompoBus/D indicator connector switch connector Do not open.
  • Page 25 Section CCTV Lens A POWER Indicator I Output Terminals Lit while power is ON. Wired to external devices, such as synchronous sensors or outputs to B RUN Indicator a Programmable Controller. Lit in RUN mode. J Monitor Connector Connects to the video monitor. C ERROR Indicator K Console Connector Lit when an error occurs.

  • Page 26: Connections

    Section Overview of F150-2 Application Connections Connect the basic components as shown in the following dia- gram. Details are provided later in this section. Caution Turn OFF the power to the Controller before connecting or dis- connecting cables. Connecting or disconnecting cables with power turned ON can damage peripheral devices.

  • Page 27: Power Supply And Ground

    CCTV Lens Section 2. If the field of vision is too small, use the F150-S1A Camera → with a normal CCTV lens and light. p. 17 Power Supply and Ground Wire the power supply and the ground to the top terminal block, and tighten the screws to a torque of between 0.5 and 0.6 N⋅m.

  • Page 28: Wiring The Power Supply

    Power supply voltage 24 VDC -15% Use a power supply that meets the following specifications when connecting an F150 and an F150-M05L LCD Monitor to a single power supply. We recommend using OMRON’s S82K-05024 Power Supply. Item Specification Output current 1.6 A min.

  • Page 29: Cameras With Lights

    CCTV Lens Section Cameras with Lights The Cameras with Lights are special cameras with a lens and light attached. The light and lens are a single unit and are thus compact and easy to mount. Cameras with F150-LT10A Light The F150-SL20A and F150-SL50A are F150-S1A Cameras that are shipped with a lens and light attached.
  • Page 30 Overview of F150-2 Application Section Distance from Measurement Object The Camera must be mounted at a distance from the measure- ment object where it can correctly view the object. The lens focus is fixed and the distance must be adjusted each time the lens or Camera is changed because the field of vision and focus vary from lens to lens.

  • Page 31: Cctv Lens

    Section CCTV Lens CCTV Lens When using a F150-S1A Camera (without a light), refer to the fol- lowing graph to select the appropriate Lens and Extension Tube. The lens will differ depending on the size of the measurement object and the distance from the Camera. 2-6-1 Optical Chart The values in the following chart are approximations, and the...
  • Page 32 Overview of F150-2 Application Section The X axis of the graph shows field of vision L (mm), and the Y axis shows the camera distance A (mm). The curves on the graph indicate different lenses, and the “t” values indicates the lengths of the Extension Tubes.

  • Page 33: Lens

    CCTV Lens Section 2-6-2 Lens Lens Focal Bright- Maximum Total Filter size length ness outer length diameter 3Z4S-LE C418DX 4.8 mm F1.8 40.5-mm dia. 35.5 mm 3Z4S-LE B618CX-2 6.5 mm F1.8 48-mm dia. 42 mm M40.5 × P0.5 3Z4S-LE C815B 8.5 mm F1.5 42-mm dia.

  • Page 34: Lighting

    Overview of F150-2 Application Section Model Maximum outer Length diameter 3Z4S-LE EX-C6 31 dia. Set of 6 tubes 0.5 mm, 1 mm, 5 mm, 10 mm, 20 mm, and 40 mm Length: 40 mm 20 mm 10 mm 5 mm 1.0 mm 0.5 mm Lighting A stable image must be obtained to ensure accurate inspection.
  • Page 35 Section CCTV Lens Reflected Lighting Ring Lights Light is shone uniformly on the measurement object. Applications: Surface inspections Camera Light source Measurement object Oblique Lighting Detection can be made utilizing the difference in regular and dif- fuse reflected light. Applications: Inspections for surface gloss Camera Light source Measurement object...
  • Page 36 Section Overview of F150-2 Application Coaxial Lighting A stable image can be obtained with few shadows from uneven surfaces on the measurement object. Applications: Surface inspections, positioning, and hole inspections of comparatively small objects Camera Light source Half mirror Measurement object...

  • Page 37: Mounting The Controller

    Mounting to DIN Track The Vision Mate Controller can be easily mounted to or removed from 35-mm DIN Track. DIN Track PFP-M End Plate (OMRON) The following DIN Tracks are available from OMRON. Model Length PFP-100N PFP-50N 50 cm PFP-100N2...

  • Page 38: Mounting On A Flat Surface

    Section Overview of F150-2 Application Removing the Controller Use a screwdriver to pull the hook down and then pull out the Controller from the bottom. 2-8-2 Mounting on a Flat Surface Mount the Controller using the holes and dimensions shown in the following diagram.

  • Page 39: Terminal Blocks

    SECTION 3 Terminal Blocks This section describes how to connect the terminal blocks. Terminal Block Application ..... Crimp Terminals and Cables .

  • Page 40: Terminal Block Application

    Section Terminal Block Application The following table shows the functions that can be performed by the F150-2 using the terminal blocks. Refer to the Auto Menu and Expert Menu Operation Manuals for communications settings and I/O formats. Crimp Terminals and Cables The terminal block uses M3 terminal screws.

  • Page 41: Specifications

    Section Terminals Specifications Caution Use a DC power supply with safe extra low-voltage circuits on the secondary side. Input Specifications Item F150-C10E-2, F150-C10E-2-DRT F150-C15E-2 (NPN model) (PNP model) 12 to 24 VDC ±10% Input voltage ON current 3 to 15 mA ON voltage 8.8 V max.

  • Page 42: Terminals

    × × × × × Name/Application Name/Application Error output BUSY GATE Not connected COM OUT (*1) For RUN, RESET Resets F150-2 ERR, BUSY, GATE, and OR Command STEP inputs Command DI 0 DI 1 inputs DI 2 DI 3 DI 4...
  • Page 43 Do not input the RESET input immediately after turning ON the power. When using RESET input to synchronize execution tim- ing, wait at least 1 s after turning ON the F150-2 power supply before turning ON the RESET terminal. Caution Do not reverse the connections of the signal terminals and COM terminals.
  • Page 44 Do not input the RESET input immediately after turning ON the power. When using RESET input to synchronize execution tim- ing, wait at least 1 s after turning ON the F150-2 power supply before turning ON the RESET terminal. Caution Do not reverse the connections of the signal terminals and COM terminals.

  • Page 45: Rs-232C Connection

    SECTION 4 RS-232C Connection This section describes how to connect the RS-232C port. RS-232C Port Application ..... . Connector ........Wiring .

  • Page 46: Rs-232C Port Application

    RS (RTS) Request to Send CS (CTS) Clear to Send Not connected Not connected Not connected SG (GND) Signal ground The following plug and hood are recommended and are avail- able from OMRON. Model Model No. Plug XM2A-0901 Hood XM2S-0911...

  • Page 47: Wiring

    Wiring Section Wiring Use only shielded RS-232C cable. Standard Connections F150 External device Signal name Signal name Shield Connections for RS/CS Control F150 External device Signal name Signal name Shield Note Pin numbers on the external device will depend on the device being connected.

  • Page 48: Connection

    Connection Section Connection Align the connector with the socket and press the connector straight into place. Tighten the two screws on the edges of the connector. Caution Always turn OFF the power supply before connecting or discon- necting cables. Peripheral devices can be damaged if connected or disconnected with the power supply turned ON.

  • Page 49: Compobus/D Connections

    SECTION 5 CompoBus/D Connections This section describes how to connect the F150-C10E-2-DRT Vision Sensor as a Compo- Bus/D Slave and provides information such as connector pin allocations, node number set- tings, and baud rate settings. Refer to the CompoBus/D (DeviceNet) Operation Manual (W267-E1-4) for details on CompoBus/D communications specifications.

  • Page 50: Overview

    Overview Section Overview CompoBus/D is a multi-bit, multi-vendor network that conforms DeviceNet open field network specifications. F150-C10E-2-DRT Vision Sensor operates as a CompoBus/D Slave and data is automatically transferred between the Slave and Master by remote I/O communications. The number of I/O bytes handled by the Vision Sensor depends upon the communications specifications settings, so be sure to set the Vision Sensor’s communications specifications before registering the Master’s scan list.
  • Page 51 Overview Section Programmable Controller (Master) Remote I/O communications See the diagram on the next page for details on the output and input areas. F150-C10E-2-DRT F150-C10E-2-DRT F150-C10E-2-DRT...
  • Page 52 Overview Section Output Area Write commands are directed to the F150 in this area. The num- ber of bytes in the area depends upon the input mode (basic or expand) that is selected. Basic Only a few words are occupied. Word +0 Basic command (2 bytes) Commands such as the measure-...
  • Page 53 Overview Section Input Area The measurement results (execution results) from the F150 are output to this area. Word +0 Control output (2 bytes) Word +1 Judgement results output (2 bytes) Word +2 F150 status output (2 bytes) Word +3 Word +4 Expand command response output Word +5...

  • Page 54: Communications Specifications

    Communications Specifications Section Communications Specifications Item Specification Communications protocol DeviceNet Supported connections (see note 1) Master-Slave: Remote I/O communications and (communications) explicit message/communications Connection formats (see note 2) Multi-drop and T-branch connections can be combined (for trunk or drop lines) Baud rate 125K bps, 250K bps, or 500K bps (Set on the DIP switch.)

  • Page 55: Dip Switch Settings

    Section DIP Switch Settings DIP Switch Settings The node address and baud rate are set on the DIP switch. Be sure to turn OFF the power supply (including the communica- tions power supply) before changing DIP switch settings. Node address setting Baud rate setting Note Set the same baud rate on all nodes (Master and Slaves) in the network.
  • Page 56 Section DIP Switch Settings Baud Rate Setting (125K bps, 250K bps, or 500K bps) Pins 7 and 8 set the baud rate as shown in the following dia- grams. • 125K bps (factory setting) • 250K bps • 500K bps...

  • Page 57: Connector Pin Allocation

    Connector Pin Allocation Section Connector Pin Allocation Shield Name Function Color V– Power supply line (–) Black CAN L Communications data (Low) Blue Shield Shield CAN H Communications data (High) White Power supply line (+) Refer to the CompoBus/D (DeviceNet) Operation Manual for details on assembling a communications cable.

  • Page 58: Led Indicators

    Device Protocol Compatible DeviceNet Volume I - Release 2.0 General data Specifications Volume II - Release 2.0 Vendor name OMRON Corporation, vendor ID = 47 Device type Generic, protocol number = 0 Product code Physical Network current 55 mA max.
  • Page 59 Multi-vendor Applications Section Object Mounting Identity Object (0x01) Attribute Not supported Object class Service Not supported Item ID content Value (read) (write) Object Attribute 1 Vendor instance 2 Product type 3 Product code 4 Revision 5 Status (bits supported) Bit 0 and bit 10 6 Serial number Unique for each Unit 7 Product name...
  • Page 60 Multi-vendor Applications Section Item ID content Value (read) (write) Object Attribute 1 MAC ID instance 2 Baud rate 3 BOI 00 (hexadecimal) 4 Bus Off counter 5 Allocation information 6 MAC ID switch changed 7 Baud rate switch changed 8 MAC ID switch value 9 Baud rate switch value Item DeviceNet service...
  • Page 61 Section Multi-vendor Applications Connection Object (0x05) Attribute Not supported Object class Service Not supported Max. number of active connections Item Section Information Max. number of instances Object Instance type Explicit Message instance 1 Production trigger Cyclic Transport type Server Transport class Item ID content Value...
  • Page 62 Multi-vendor Applications Section Item DeviceNet service Parameter option Object Service Reset instance 0E Get_Attribute_Single Set_Attribute_Single Item Section Information Max. number of instances Object instance 2 Instance type Polled I/O Production trigger Cyclic Transport type Server Transport class Item ID content Value (read) (write)
  • Page 63 Multi-vendor Applications Section Note 1. Indicates the number of input bytes used by the Slave. The leftmost and rightmost bytes are reversed. (For example, the produced connection size = 4000 when 64 bytes are used.) 2. Indicates the number of output bytes used by the Slave. The leftmost and rightmost bytes are reversed.
  • Page 64 Multi-vendor Applications Section Item ID content Value (read) (write) Object Attribute 1 State instance 2 Instance type 01 (hexadecimal) 3 Transport class trigger 82 (hexadecimal) 4 Produced connection 5 Consumed connection 6 Initial comm. 02 (hexadecimal) characteristics 7 Produced connection See note.

  • Page 65: Troubleshooting

    SECTION 6 Troubleshooting This section lists the errors that may occur, along with their probable causes and remedies. Connection Errors ......Errors during Menu Operation .

  • Page 66: Connection Errors

    Terminal Block Errors Section Connection Errors Problem Probable cause The POWER indicator is not lit. The Power Supply is not connected properly. +10% The supply voltage is not 24 VDC –15% The Video Monitor is blank. The power to the Video Monitor is not ON. The Monitor Cable is not connected properly.

  • Page 67: Rs-232C Communications Errors

    RS-232C Communications Errors Section RS-232C Communications Errors Problem Probable cause No communications are possible. The cables are not correctly wired. The communications specifications do not match those of the external device. The communications mode was not selected under System/Communications settings. Select Normal, Host link, or Menu operations under RS-232C/Operating mode.

  • Page 68: Led Indicators

    LED Indicators Section LED Indicators Indicator Status Condition Remarks Lit green Lit green Remote I/O Communications are operating normally. communications in progress. Check for the following problems and Node number restart the F150. duplication check in progress. S Are the baud rate settings the same on the Master and F150? S Are the cable lengths (trunk and branch lines) within specifications?

  • Page 69: Maintenance

    SECTION 7 Maintenance This section provides information on maintenance and inspection. Maintenance Parts and Replacement ....Regular Inspections ......

  • Page 70: Maintenance Parts And Replacement

    Maintenance Parts and Replacement Section Maintenance Parts and Replacement Maintenance parts of the F150 are shown in the following table. Part Model No. 20-mm Lens (20 mm × 20 mm) F150-LE20 50-mm Lens (50 mm × 50 mm) F150-LE50 Light F150-LT10 Note 1.

  • Page 71: Regular Inspections

    Regular Inspections Section Regular Inspections To maintain the F150 in the best condition, perform the following regularly. • Lightly wipe off dirt with a soft cloth. • Clean the Lens and indicators with a special lens cloth or air- brush. Inspection point Details Tools required...

  • Page 73: Specifications

    SECTION 8 Specifications This section provides the specifications of the F150 components. F150 Vision Mate Controller ....K150-KP Console ......Cameras .

  • Page 74: F150 Vision Mate Controller

    F150-2 Vision Mate Controller Section F150 Vision Mate Controller F150-C10E-2, F150-C15E-2 Unit: mm Approx. 165 Item Specification Model F150-C10E-2 F150-C15E-2 Input/Output type Supply voltage 24 VDC (+10%, –15%) Current consumption Approx. 0.5 A 20 M Ω min. between all DC external terminals and GR terminal (at 100...
  • Page 75 F300-M09 Video Monitor Section F150-C10E-2-DRT The F150-C10E-2-DRT can operate as a CompoBus/D Slave. Unit: mm Approx. 165 Item Specification Supply voltage 24 VDC (+10%, –15%) Current consumption Approx. 0.5 A Insulation resistance 20 MΩ min. between all DC external terminals and GR terminal (at 100 VDC, with internal surge absorber removed) Dielectric strength 1,000 VAC, 50/60 Hz between all DC external terminals and GR...

  • Page 76: K150-Kp Console

    F150-2 Vision Mate Controller Section K150-KP Console Unit: mm Item Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm Shock resistance 196 m/s 0 to 50 °C Ambient temperature Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases –25 to 65 °C...

  • Page 77: Cameras

    F300-M09 Video Monitor Section Cameras F150-SL20A/SL50A (Camera with an F150-LT10A Light) Unit: mm Mounting dimensions Two M4 holes with depth of 8 mm 1/4-20UNC with depth of 8 mm...
  • Page 78 F150-2 Vision Mate Controller Section F150-S1A Camera Unit: mm F150 light connector F150 connector Two M4 holes with Mounting dimensions depth of 8 mm 1/4-20UNC with depth of 8 mm Item Specification Supply voltage 12 VDC Current consumption Approx. 160 mA Vibration resistance 10 to 150 Hz;...

  • Page 79: F150-Le20/50 Lens

    F300-M09 Video Monitor Section F150-LE20/50 Lens Item Specification 0 to 50 °C Ambient temperature Ambient humidity 35% to 85% (with no condensation) Ambient environment No corrosive gases –25 to 65 °C Storage temperature System Fixed focus, fixed diaphragm Brightness LE20/50: F2.8 LE20: 20 mm ×...

  • Page 80: Cables

    F150-2 Vision Mate Controller Section Cables F150-VS Camera Cable Item Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance 196 m/s , 3 times each in 6 directions 0 to 50 °C...

  • Page 81: F300-M09 Video Monitor

    F300-M09 Video Monitor Section F300-M09 Video Monitor This is the recommended monitor and is available from OMRON. Unit: mm Item Specification Supply voltage 100 VAC Current consumption Approx. 300 mA Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm, 4 times for 8...

  • Page 82: Lcd Monitor

    F150-2 Vision Mate Controller Section LCD Monitor F150-M05L Unit: mm Mounting plate thickness: 1.6 to 4.8 (46 max.) Mounting bracket (5.5) (100) F150-VM Monitor Cable Tolerance: ±1 mm The dimensions in parentheses are provided for reference. Panel opening dimensions +0.5 mm 133.5...
  • Page 83 F300-M09 Video Monitor Section Item Specification +10% Supply voltage 24 VDC ( –15% Power consumption 15 W max. Current consumption 700 mA max. Vibration resistance 10 to 150 Hz; half-amplitude: 0.1 mm, 10 times for 8 minutes each in 3 directions Shock resistance 150 m/s , 3 times each in 6 directions...

  • Page 85: Revision History

    May 1999 Original production February 2000 Changes were made on the following pages: Thought the manual: “F150-2” changed to “F150” and “Warnings” changed to “Cautions.” Page v: “Electric Shock” information removed. Page ix: Manual numbers changed. Pages 9, 11 : “PLC” changed to “Programmable Controller.”...
  • Page 88 Z132-E1-02...
  • Page 89 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron F150-LT10 F150-LT10A...

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