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Summary of Contents for Puretec UF10 Series
- Page 1 SURGE PROTECTION REQUIRED / NO EXTENSION CORDS. User Guide UF10 Series Membrane Filtration System For correct operation & installation, it is essential to observe these instructions. OCT2020...
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Page 2: Table Of Contents
Puretec Customer Service.............................3 Installation Record..............................4 Water Analysis Details............................4 Before Installation..............................5 Exploded Diagram..............................6 Replacement Parts..............................7 Installation..............................8-9 Start-Up................................10-12 Bypass Valve................................11 Programming..............................13 Maintenance Schedule............................14 Troubleshooting...............................15-17 Warranty................................18 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020... -
Page 3: Puretec Customer Service
It will give years of reliability and trouble free operation if maintained properly. This user guide is designed for Puretec UF Systems. Be careful to ensure the information and illustration is applicable to your particular unit. -
Page 4: Installation Record
___________ ppm / mg/L Manganese: ___________ ppm / mg/L ___________ TDS (Total Dissolved Salts): ___________ ppm / mg/L Conductivity: ___________ EC / uS/cm Tannin: ___________ ppm Colour: ___________ Hu Turbidity: ___________ NTU Installation & Operation Manual Copyright © Puretec Pty Ltd 2020... -
Page 5: Before Installation
• Water temperatures outside 0-37°C will damage the system and void the warranty. • DO NOT install the system in a location where freezing temperatures occur. Freezing may cause permanent damage and will also void the warranty. • DO NOT install where water hammer conditions may occur without installing an arrestor. • DO NOT subject the system to any vacuum, as this may cause the unit to ‘implode’ and leak. Please make provision for a vacuum breaker if there is a possibility of a vacuum occurring. • Allow sufficient space around the installation for easy servicing. Provide a non- switched 240V power source for the control valve Facts to Remember While Planning Your Installation: • All installation procedures MUST conform to local plumbing codes. • If lawn sprinkling, a swimming pool, or geothermal heating/cooling or water for other devices/activities are to be treated by the UF System, a larger model MUST be selected to accommodate the higher flow rate plus the backwashing requirements of the system. Contact Puretec for assistance. Copyright © Puretec Pty Ltd 2020 UF Series User Guide... -
Page 6: Exploded Diagram
Exploded Diagram Installation & Operation Manual Copyright © Puretec Pty Ltd 2020... -
Page 7: Replacement Parts
Drain Tube Assembly 1" Plastic Fitting Kit WTV5060 Bypass Assembly (if purchased) WTV5000 ⅜" Ball Valve KSOV66 ⅜" - ¼" Reducing Elbow KRS64 ¼" Check Valve KSCV44 3/8" Black High Pressure Tube KTU6BK Fitting Cap TK-CAP2 2L TankSafe™ (if purchased) TK2000 Diagram Identification Outlet 1" Inlet 1" ⅜” Brine ⅝” Drain Control Panel Copyright © Puretec Pty Ltd 2020 UF Series User Guide... -
Page 8: Installation
• All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be a minimum of 5/8”. • Avoid getting primer and solvent cement on filter system. • Install grounding strap on metal pipes if required. • Ensure the system is protected against high pressure and extreme temperatures. Installation 1. Unpack the equipment. Locate and identify the parts as shown on page 6: 2. Extra items required (not supplied): • Bypass Assembly • 2L bottle of TankSafe • 5/8” tubing for drain 3. Ensure water has been tested, input values into Table on Page 4 and the analysis has been inspected by Puretec. 4. Position the system on a level surface. Environmental Conditions Operating temperature: 0-45°C Water Conditions Temperature: 0-37°C Pressure: 350-690kPa Electrical supply – 240V, 50Hz uninterrupted outlet (weather protected) Installation & Operation Manual Copyright © Puretec Pty Ltd 2020... - Page 9 FOLLOW LOCAL PLUMBING CODES – Installation should be carried out by a qualified plumber. 9. Connect the Drain Line. Locate the drain tube assembly. Remove the red clip from the drain port, refer to page 6 for identification of the drain port. Insert the drain tube assembly, and reinsert the red clip. Connect extra tube (tubing not supplied) onto the 5/8” drain line from the valve to the drain. The length of drain line should be as short as possible. Ensure the drain line is not kinked. The line must not travel more than 2.4 m up from the valve, otherwise increase the diameter of the drain line. Connect drain to sewer or stormwater according to local guidelines. DO NOT connect to a septic tank. Ensure drain line has an adequate air gap of 2 times the pipe diameter or 25 mm, whichever is larger. 10. Connect the TankSafe Suction Line. Locate the TankSafe suction assembly. Insert the assembly into the shut off valve and then connect the cap to a 2 L bottle of TankSafe (TankSafe not supplied). Ensure the TankSafe suction line is shut-off at the valve (see Page 6 for identification). 11. Ensure Flush Valve is closed. Connect flush valve to drain with 3/4” pipework (pipework not supplied). Installation is now complete. Copyright © Puretec Pty Ltd 2020 UF Series User Guide...
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Page 10: Start-Up
(If no bypass is installed, refer to Page 12) 1. Ensure the flush valve and TankSafe suction line valve are closed (see Page 6 for identification). Place the bypass valve into bypass operation (Page 11). Turn the water on slowly and run the water to the nearest tap downstream (after the filter system). This will flush out the pipework, however will not enter the UF System. Check for any leaks in the plumbing. 2. Press and hold the UP and DOWN arrows simultaneously and release when the valve goes into backwash, ‘C1’ will be flashing on the display to indicate when the unit is in backwash. 3. Press the DOWN arrow to advance the valve to the TankSafe draw cycle (valve will display ‘C2’). Press the DOWN arrow a second time to advance the valve to the rinse cycle (valve will display ‘C4’). Slowly open the inlet of the bypass valve halfway into the diagnostic mode (Page 9), this will allow water to enter the UF vessel and purge the air to the drain. 4. Once the UF vessel is full, water will start flowing out the drain. Now open the inlet valve completely into the diagnostic mode (Page 11) and allow water to drain for 20 minutes. This will allow for a complete flush of the system, and any preservatives used in the manufacturing process. 5. The valve will return to the normal service position after 20 minutes. 6. Repeat steps 2-5 with the bypass in diagnostic mode (Page 11), this will dispel any excess air from the system. Proceed to the next step when all the air has been purged by pressing the DOWN arrow a third time to advance the valve to the refill cycle (valve will display ‘C5’) and then press the DOWN arrow a final time to end the backwash (valve will display ‘C0’) Note: it is not necessary to flush the system for 20 minutes as per step 3. 7. Once the valve is in the normal service position, open the outlet of the bypass into the normal operation (page 11). 8. Open the nearest tap downstream of the filter system (after the filter system). Flush the system until the water is clear. 9. Close the opened tap and check for leaks. 10. Your system is ready for use. 10 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020... -
Page 11: Bypass Valve
SUPPLY WATER EXITS ENTERS EXITS ENTERS Diagnostic Mode Shut Off Mode SUPPLY WATER IS SHUT OFF SUPPLY WATER SUPPLY WATER FROM THE HOUSE ENTERS EXITS NO WATER EXITS & THE VALVE Copyright © Puretec Pty Ltd 2020 UF Series User Guide... - Page 12 (If bypass is installed, refer to Page 10) 1. Ensure the inlet valve, flush valve and TankSafe suction line valve are closed (see Page 6 for identification). Turn the water supply on, do not open the inlet valve. Note: The inlet valve will be opened in Step 3. 2. Press and hold the UP and DOWN arrows simultaneously and release when the valve goes into backwash, 'C1’ will be flashing on the display to indicate when the unit is in backwash. 3. Press the DOWN arrow to advance the valve to the TankSafe draw cycle (valve will display ‘C2’). Press the DOWN arrow a second time to advance the valve to the rinse cycle (valve will display ‘C4’). Slowly open the inlet valve to half flow, this will allow water to enter the UF vessel and purge the air to the drain. 4. Once the UF vessel is full, water will start flowing out the drain. Now open the inlet valve completely, and allow water to drain for 20 minutes. This will allow for a complete flush of the system, and any preservatives used in the manufacturing process. 5. The valve will return to the normal service position after 20 minutes. 6. Repeat steps 2-5 with the inlet valve open this will dispel any excess air from the system. Proceed to the next step when all the air has been purged by pressing the DOWN arrow a third time to advance the valve to the refill cycle (valve will display ‘C5’) and then press the DOWN arrow a final time to end the backwash (valve will display ‘C0’) Note: it is not necessary to flush the system for 15 minutes as per step 3. 7. Once the valve is in the normal service position, open the outlet valve. 8. Open the nearest tap downstream of the filter system (after the filter system). Flush the system until the water is clear. 9. Close the opened tap and check for leaks. 10. Your system is ready for use. 12 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020...
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Page 13: Programming
Note: The display will flash if a power outage has occurred. Copyright © Puretec Pty Ltd 2020 UF Series User Guide... -
Page 14: Maintenance Schedule
1. Ensure that the TankSafe suction assembly is connected, and there is 2 L bottle of TankSafe available. Ensure cap is only loosely connected, allowing for air to pass into the container. 2. Open the TankSafe suction line valve (see Page 6 for identification) so that the handle is parallel with the tubing. 3. To perform a manual backwash, press and hold the UP and DOWN arrows simultaneously and release when the valve goes into backwash. 4. Once the backwash is complete, close the TankSafe suction line valve so that the handle is 90 degrees to the tubing. 5. Your system is ready for use. NOTE: Do not leave TankSafe™ in direct sunlight. 14 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020... -
Page 15: Troubleshooting
Valve does not regenerate automatically, but A. Bypass valve in bypass position/faulty. A. Turn bypass to normal operation/replace does when performing a manual regeneration. bypass. B. Defective PC Board. B. Replace PC Board. Copyright © Puretec Pty Ltd 2020 UF Series User Guide... - Page 16 C. Fouled media bed. C. Clean/replace media. D. Water quality fluctuation. D. Test water and contact Puretec for assistance. E. No regenerant or low level of regenerant. E. Refill regenerant tank. F. Valve fails to draw regenerant.
- Page 17 A. Drive bracket not correctly installed. A. Snap drive bracket in correctly. Perform a Control valve motor ran too long and timed out 'dry' reset. trying to reach home position. Copyright © Puretec Pty Ltd 2020 UF Series User Guide...
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Page 18: Warranty
Puretec’s discretion, including chargeable inspection and labour costs incurred. Warranty/Australia This warranty is given by Puretec Pty Ltd, ABN 44 164 806 688, 37-43 Brodie Road, Lonsdale SA 5160, telephone no. 1300 140 140 and email at sales@puretec.com.au. - Page 19 Copyright © Puretec Pty Ltd 2020 UF Series User Guide...
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