USC SS16 Operator's Manual
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USC SS16 Operator's Manual

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SS16, TS25, TS35
CONVEYORS
Operators Manual
TD-09-06-1060
Document:
B
07-2020
Revision:
Effective Date:
2320 124th Road
Sabetha, Kansas 66534
PH: (785) 431-7900
www.uscllc.com

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  • Page 1 SS16, TS25, TS35 CONVEYORS Operators Manual TD-09-06-1060 Document: 07-2020 Revision: Effective Date: 2320 124th Road Sabetha, Kansas 66534 PH: (785) 431-7900 www.uscllc.com...
  • Page 2 USC CONVEYORS Introduction Thank you for choosing USC LLC for your equipment needs. We appreciate your business and will work diligently to ensure that you are satisfied with your choice. OVERVIEW The purpose of this manual is to provide you with the basic information needed to operate and maintain the USC conveyor.

  • Page 3: Table Of Contents

    USC CONVEYORS Table of Contents Section Contents Page # Section A Safety Instructions ..............4 Safety Labels ................. 12 Section B Installation ................17 Undercarriage Assembly and Installation 20-35 Ft Conveyor . 18 Electric Winch Installation 20 to 35 Ft ........30 Undercarriage Assembly and Installation 40-45 Ft Conveyor .

  • Page 4: Section A

    USC CONVEYORS Safety Instructions Section Every year accidents in the work place maim, kill and injure people. Although it may be impossible to prevent all accidents, with the right combination of training, operating practices, safety devices, and operator vigilance, the number of accidents can be significantly reduced.
  • Page 5 USC CONVEYORS Mandatory Lockout Power Symbol. Disconnect, lockout and tagout electrical and other energy sources before inspecting, cleaning or performing maintenance on this panel. International Safety Alert Symbol. The exclamation point (!) surrounded by a yellow triangle indicates that an injury hazard exists.
  • Page 6 USC CONVEYORS LOCKOUT / TAGOUT PROCEDURES Lockout/Tagout is the placement of a lock/tag on an energy isolating device in accordance with an established procedure. When taking equipment out of service to perform maintenance or repair work, always follow the lockout / tagout procedures as outlined in OSHA Standard 1910.147.
  • Page 7 USC CONVEYORS YOU are responsible for the SAFE operation and maintenance of your USC LLC equipment . YOU must ensure that you and anyone else who is going to operate, maintain or work around the equipment be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual.
  • Page 8 USC CONVEYORS 5. Wear appropriate protective gear. This includes but is not limited to: A hard hat • Protective shoes with slip resistant soles • Protective goggles • Heavy gloves • Hearing protection • Respirator or filter mask • 6. Place all controls in neutral or off, stop motor, and wait for all mov- ing parts to stop.
  • Page 9 USC CONVEYORS TRANSPORT SAFETY 1. Read and understand ALL the information in the Operator’s Manuals regarding procedures and SAFETY when moving or transporting the Conveyor. 2. Check with local authorities regarding Conveyor transport on public roads. Obey all applicable laws and regulations.
  • Page 10 USC CONVEYORS PLACEMENT SAFETY 1. Move only with the appropriate equipment 2. Stay away from overhead power lines when moving the Conveyor. Electro- cution can occur without direct contact. 3. Be familiar with machine hazard area. If anyone enters hazard areas, shut down machine immediately.

  • Page 11: Safety Labels

    USC CONVEYORS MAINTENANCE SAFETY 1. Review the Operator’s Manual and all safety items before working with, maintaining or operating the Conveyor. 2. Place all controls in neutral or off, stop motors, disable power source, and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.
  • Page 12 Small air pockets can be pierced with a pin and smoothed out using the piece • of sign backing paper. Located on the USC equipment you will find safety labels. Always be sure to read and follow all directions on the labels. Guards provided with USC equipment are to remain in place during operation.
  • Page 13 USC CONVEYORS Part # 09-02-0008 Part # 09-02-0009 Page 13...
  • Page 14 USC CONVEYORS Part # 09-02-0007 Part # 09-02-0006 Part # 09-02-0011 Page 14...
  • Page 15 USC CONVEYORS Part # 09-02-0011 Part # 09-02-0010 Part # 09-02-0012 Page 15...
  • Page 16 USC CONVEYORS Part # 09-02-0002 Part # 09-02-0001 Page 16...

  • Page 17: Section B

    UNDERCARRIAGE ASSEMBLY 20 - 35 FT CONVEYORS The following instructions should be used to assemble your USC conveyor undercarriage. Hand tighten all fasteners until undercarriage is completely assembled. The undercarriage for each length of conveyor (20 Foot to 35 Foot), NOTICE has a unique assembly number and assembly part numbers.

  • Page 18: Undercarriage Assembly And Installation 20-35 Ft Conveyor

    USC CONVEYORS UNDERCARRIAGE ASSEMBLY 20 - 35 FT CONVEYORS Page 18...
  • Page 19 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. U S C ,...
  • Page 20 USC CONVEYORS UNDERCARRIAGE AND BASE CONVEYOR ASSEMBLY 20 - 30 FT CONVEYORS Page 20...
  • Page 21 USC CONVEYORS SLIDE MOUNT DETAILS 20 FT CONVEYOR UPPER STOP MOUNTS IN 1ST & 2ND HOLES OF ANGLE DETAIL A LOWER STOP MOUNTS IN 11TH & 12TH HOLES OF ANGLE, FROM TOP. DETAIL B Page 21...
  • Page 22 USC CONVEYORS SLIDE MOUNT DETAILS 25 FT CONVEYOR UPPER STOP MOUNTS IN 2ND & 3RD HOLES OF ANGLE. FROM HEAD END DETAIL A LOWER STOP MOUNTS IN 17TH AND 18TH HOLES OF ANGLE, FROM HEAD END DETAIL B Page 22...
  • Page 23 USC CONVEYORS SLIDE MOUNT DETAILS 30 FT CONVEYOR UPPER STOP MOUNTS IN 1ST & 2ND HOLES OF ANGLE FROM HEAD END DETAIL A LOWER STOP MOUNTS ON 1ST AND 2ND HOLES OF 05-10-4339 PLATE, SPLICE COVER. DETAIL B Page 23...
  • Page 24 USC CONVEYORS UNDERCARRIAGE AND BASE CONVEYOR ASSEMBLY 35 FT CONVEYOR 1. Using a forklift, pick up the base conveyor assembly in the center. Move conveyor the over the assembled undercarriage centering it. For more detailed part number information, refer to the installation document included in the parts bucket.
  • Page 25 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF Page 25 USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. U S C ,...
  • Page 26 S IN THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. Page 26...
  • Page 27 USC CONVEYORS SLIDE MOUNT DETAILS 35 FT CONVEYOR UPPER STOP MOUNTS IN 5TH & 6TH HOLES OF ANGLE MOUNTS DETAIL A 1044BA MOUNT PLATES MOUNT IN 2ND & 3RD HOLES OF TUBE WDMT. USE REARWARD HOLES OF PLATE. TUBE HOLE...
  • Page 28 USC CONVEYORS MANUAL WINCH AND CABLE INSTALLATION 20 - 35 FT CONVEYORS Mounting Hardware 1. Mount the winch assembly to the lower arm using the hardware provided. Mount it so the winch is in on the inside of the arm as shown above. Adjust the...
  • Page 29 USC CONVEYORS MANUAL WINCH CABLE ROUTING 20 - 35 FT CONVEYORS 5. Route the cable as shown on the view below in red. At each pulley, the cotter pin, clevis pin, washer and pulley must be removed. After placing the cable into the pully bracket, re-install pulley and hardware capturing the cable.

  • Page 30: Electric Winch Installation 20 To 35 Ft

    USC CONVEYORS ELECTRIC WINCH INSTALLATION INSTRUCTIONS ELECTRIC WINCH AND CABLE KIT INSTALLATION (20 - 35 FT CONVEYORS) FOR 20FT THROUGH 35FT CONVEYORS If electric winch kit was ordered at the same time as the conveyor, NOTICE steps 1 through 4 will not be necessary.
  • Page 31 STEP 4: REMOVE 4 BOLTS FROM WINCH MOUNT AND DISCARD HARDWARE, WINCH, AND CABLE. THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. U S C , NAME DATE L L C.
  • Page 32 LOOSEN THE SIX 3/8 OUTWARD TO END O STEP 6: LOWER WINCH ASSE AND INSTALL HARDW USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (20 - 35 FT CONVEYORS) STEP 7: ONCE WINCH ASSE STEP 8: REMOVE THE LEVE ON THE WINCH. RO WINCH FOR ROUTIN 6.
  • Page 33 USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (20 - 35 FT CONVEYORS) 9. Route the cable as shown on the view below in red. At each pulley, the cotter pin, clevis pin, washer and pulley must be removed. After placing the cable into the pully bracket, re-install pulley and hardware capturing the cable.
  • Page 34 STEP 11: THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. CLUTCH U S C ,...
  • Page 35 USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (20 - 35 FT CONVEYORS) THE CONVEYOR SHOULD NEVER BE OPERATED WITHOUT THE LEVER STOP BRACKET AND COVER IN PLACE. 12. Install the limit switch bracket and limit switch previously removed from the winch assembly.
  • Page 36 USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (20 - 35 FT CONVEYORS) 13. Route wiring for limit switch as shown below. Use the wire clamps provided in the kit to attach the cable as needed. Install pendant control to winch and make sure the battery connections are secure.
  • Page 37 USC CONVEYORS UNDERCARRIAGE ASSEMBLY 40 AND 45 FT CONVEYORS The following instructions should be used to assemble your USC conveyor undercarriage. Hand tighten all fasteners until undercarriage is completely assembled. The undercarriage for each length of conveyor (40 Foot and 45 Foot), NOTICE has a unique assembly number and assembly part numbers.
  • Page 38 USC CONVEYORS UNDERCARRIAGE ASSEMBLY 40 AND 45 FT CONVEYORS Page 38...
  • Page 39 USC CONVEYORS UNDERCARRIAGE AND BASE CONVEYOR ASSEMBLY 40 - 45 FT CONVEYOR 1. Using a forklift, pick up the base conveyor assembly in the center. Move conveyor the over the assembled undercarriage centering it. 2. Mount the upper stop mounts using the holes designated in detail A (see pages 41 and 43).
  • Page 40 USC CONVEYORS UNDERCARRIAGE AND BASE CONVEYOR ASSEMBLY 40 FT CONVEYOR TUBE MTG HOLE #1 TUBE MTG HOLE #2 TUBE MTG HOLE #3 TUBE MTG HOLE #4 TUBE MTG HOLE #5 Page 40...
  • Page 41 USC CONVEYORS SLIDE MOUNT DETAILS 40 FT CONVEYOR UPPER STOP MOUNTS IN 1ST & 2ND HOLES OF ANGLE MOUNTS TO PREVENT DAMAGE, DO NOT OVERTIGHTEN CABLES WHEN INSTALLING DETAIL A 1044BA MOUNT PLATES MOUNT IN 4TH & 5TH HOLES OF TUBE WDMT.
  • Page 42 USC CONVEYORS UNDERCARRIAGE AND BASE CONVEYOR ASSEMBLY 45 FT CONVEYOR TUBE MTG HOLE #1 TUBE MTG HOLE #2 TUBE MTG HOLE #3 TUBE MTG HOLE #4 TUBE MTG HOLE #5 TUBE MTG HOLE #6 TUBE MTG HOLE #7 Page 42...
  • Page 43 USC CONVEYORS SLIDE MOUNT DETAILS 45 FT CONVEYOR UPPER STOP MOUNTS IN 1ST & 2ND HOLES OF ANGLE MOUNTS AS SHOWN. TO PREVENT DAMAGE, DO NOT OVERTIGHTEN CABLES WHEN INSTALLING DETAIL A 1044BA MOUNT PLATES MOUNT IN 6TH & 7TH HOLES OF TUBE WDMT.
  • Page 44 USC CONVEYORS MANUAL WINCH AND CABLE INSTALLATION 40 - 45 FT CONVEYORS Cable Pulley Mounting Bolts 1. Slide the cable pulley (01-02-0074) onto the spindle in the middle of the cross member and secure it with a cotter pin (06-09-0023).
  • Page 45 USC CONVEYORS MANUAL WINCH CABLE ROUTING 40 - 45 FT CONVEYORS 6. Route the cable as shown on the view below in red. After the first pulley, each pulley, cotter pin, clevis pin, washer and pulley must be removed. After placing the cable into the pully bracket, re-install pulley and hardware capturing the cable.

  • Page 46: Electric Winch Installation 40-45 Ft

    ELECTRIC WINCH INSTALLATION INSTRUCTIONS USC CONVEYORS FOR 40FT AND 45FT CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (40 - 45 FT CONVEYORS) STEP 1: If electric winch kit was ordered at the same time as the conveyor, NOTICE LOWER CONVEYOR UNTIL SLIDE IS AGAINST UPPER STOP, steps 1 through 4 will not be necessary.
  • Page 47 REMOVE COTTER PIN AND PULLEY PIN, REMOVE CABLE. THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC, LLC. AND SHALL NOT BE USED WITHOUT PERMISSION. LAY PULLEY AND PIN TO THE SIDE FOR LATER RE-INSTALLATION. U S C ,...
  • Page 48 USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (40 - 45 FT CONVEYORS) 6. Make sure the assembly is centered so the bracket cutouts clear the pulley mounting weldment. Insert the bottom fasteners. Do not fully tighten the hardware STEP 5: until both sides are positioned correctly, then tighten.
  • Page 49 USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (40 - 45 FT CONVEYORS) 8. Route the cable as shown on the view below in red. At each pulley, the cotter pin, clevis pin, and pulley must be removed. After placing the cable into the pully bracket, re-install pulley and hardware capturing the cable.
  • Page 50 USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (40 - 45 FT CONVEYORS) 9. Once the cable has been routed, use the shackle and cable clamps to attach the cable end to the anchor plate. Retain bottom pulley and cable anchor with nut and tighten as needed.
  • Page 51 USC CONVEYORS ELECTRIC WINCH AND CABLE KIT INSTALLATION (40 - 45 FT CONVEYORS) THE CONVEYOR SHOULD NEVER BE OPERATED WITHOUT THE LEVER STOP BRACKET AND COVER IN PLACE. 11. Install the limit switch bracket and limit switch previously removed from the winch assembly.

  • Page 52: Electrical Installation

    Conveyors supplied with cord kits and/or used with USC control packages can ONCE UNIT HAS CONTACTED UPPER STOP. DRAW DRAW CHEC CHEC be directly wired or plugged into the USC control panels for controlling on/off ENG A ENG A UNLES UNLES and supplying motor overload protection.

  • Page 53: Section C

    Mechanical Operation Section The USC conveyor is designed to efficiently move seed between a storage facility or seed totes and a truck, trailer or seed treater. Power is provided by an electric motor. Be familiar with the machine before starting.

  • Page 54: System Overview

    USC CONVEYORS SYSTEM OVERVIEW Electric Motor Operator Manual Tube Conveyor Winch Seed Inlet Hopper Hitch Access Door Page 54...

  • Page 55: Controls

    Conveyors supplied with cord kits and/or used with USC control packages can be directly wired or plugged into the USC control panels for controlling on/off and supplying motor overload protection. If conveyor is not controlled by a USC control panel, end-user will be responsible for ensuring that motor thermal over- load protection is provided.

  • Page 56: Pre-Operation Checklist

    USC CONVEYORS PRE-OPERATION CHECKLIST Efficient and safe operation of the Tube Series Conveyor requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important for both the personal safety and maintaining the good mechanical condition of the Conveyor that this checklist is followed.

  • Page 57: Conveyor Set Up

    11. Have a certified electrician provide power to the conveyor. Provide convenient shut- down switches and comply with local electrical codes. The conveyor may also be plugged directly into a USC seed treater control panel. Ensure that the seed treater panel and the conveyor are rated for the same power before plugging the conveyor into the seed treat- er panel.

  • Page 58: Structural Envelope

    USC CONVEYORS STRUCTURAL ENVELOPE Page 58...
  • Page 59 USC CONVEYORS Page 59...

  • Page 60: Machine Break-In

    USC CONVEYORS MACHINE BREAK-IN Although there are no operational restrictions on the Conveyor when used for the first time, it is required that the following mechanical items be checked. A small amount of rubber flashing from the conveyor belt may be present during initial belt break-in period.
  • Page 61 4. Set the conveyor in position. To achieve rated capacity, the conveyor should be no steeper than 30 for SS16 and TS25 and 40 for TS35. Molded flights on the belt minimize material rollback during operation.

  • Page 62: Emergency Stopping

    USC CONVEYORS EMERGENCY STOPPING Although it is recommended that the machine be emptied before stopping, in an emergency situation, stop or shutdown the power source immediately. Correct the emergency before resuming work. RESTARTING When the machine is shut down inadvertently or for an emergency, the belt may still be covered with material.
  • Page 63 USC CONVEYORS OPERATIONAL HINTS • USC strongly recommends not using the conveyor at or below freezing temperatures. If you do, use the following start-up procedure: 1. Turn the conveyor ON and OFF several times to bump the conveyor belt. If any ice has formed on or around the belt, this should break the belt free.

  • Page 64: Section D

    USC CONVEYORS Section Transporting ATTACHING AND UNHOOKING It is recommended that the Tube Series Conveyor be attached to an appropriate towing vehicle whenever it is moved. Follow this procedure when attaching to or unhooking from a towing vehicle: 1. Make sure that bystanders, especially small children, are clear of the working area.
  • Page 65 USC CONVEYORS TRANSPORTING The USC Conveyors are designed to be easily and conveniently moved from place to place. When transporting, follow this procedure: 1. Review the Transport Safety Schematic before starting. 2. Be sure all bystanders are clear of the machine.

  • Page 66: Section E

    3. Tighten drive belt. Belt edge fraying. 1. Belt not aligned. Align and tension belt. Low conveying capacity. 1. Angle too steep. 1. SS16, TS25 Reposition with angle at 30 . TS35 2. Slow operating speed. Reposition with angle 3. Conveyor belt slipping.

  • Page 67: Unplugging

    USC CONVEYORS UNPLUGGING In unusual moisture or material conditions, the machine can plug. When unplugging, follow this procedure: 1. Place all controls in neutral or off, stop motor, disable and lock out power source before unplugging. 2. Remove the nut, bolt and sliding clean out door from the bottom of the inlet tube section of the conveyor.

  • Page 68: Section F

    Poor performance or a hazard may occur. Do not use compressed air or water under pressure to clean any of the components of the USC equipment. Failure to maintain the proper belt tension will cause the belt to slip.

  • Page 69: Conveyor Servicing Intervals

    USC CONVEYORS CONVEYOR SERVICING INTERVALS Every 40 hours or Weekly 1. Check the conveyor belt tension and alignment. 2. Grease conveyor bearings. A. Two bolt flanged bearings, tail roller bearings right and left (2 locations). B. Two bolt flanged bearings, drive roller bearings right and left (2 locations).
  • Page 70 USC CONVEYORS Every 200 hours or Annually 1. Repack wheel bearings. 2. Wash machine. 3. Check pulley bushing for wear. To inspect pulley: A. Lower the conveyor to its lowest position. B. When the conveyor has reached the lowest position, it will stop at the pins.

  • Page 71: Conveyor Belt Tension And Alignment-Tail End

    USC CONVEYORS CONVEYING BELT TENSION AND ALIGNMENT - TAIL END To maintain the belt, follow this procedure: Place all controls in neutral or off, stop motor and disable power NOTICE source before working on belt. 1. Use the take-up bolt located at the tail to set the tension of the belting.

  • Page 72: Conveyor Belt Alignment - Head End

    USC CONVEYORS CONVEYING BELT ALIGNMENT - HEAD END 1. A misaligned belt will track toward the loose side. Set the tracking by loosening the bearing mounts on the tight side and using the bearing position bolt to move the end of the head roller toward the tail. Tighten the bearing mount when the belt is centered on the head roller.

  • Page 73: Drive Belt Tensioning And Alignment

    USC CONVEYORS DRIVE BELT TENSION & ALIGNMENT Power to the conveying belt is transmitted through a V-belt. The V-belt drive system must be maintained at the proper belt tension and pulley alignment to obtain the desired performance and life. When maintaining the belt drive system for the electric...

  • Page 74: Belt Tensioning Specification

    USC CONVEYORS V-Belt tensioning adjustment can be made using a tension meter or other type spring scale using the following procedure. After seating the belts in the groove and adjusting center distance so as to take up the slack in the belts, further increase the tension until only a slight bow on the slack side is apparent while the drive is operating under load.

  • Page 75: Storage

    Sectin Storage When storing the USC Conveyors for long periods of time, the following procedure must be followed to reduce the chance of rust, corrosion and fatigue of the conveyor. You can also use these steps when storing the machine for the winter.
  • Page 76 USC CONVEYORS NOTES: Page 76...

  • Page 77: Section H

    Section Limited Warranty USC LLC, (Manufacturer) warrants its seed treating equipment as follows: 1. Limited Warranty: Manufacturer warrants that the Products sold hereunder will be free from defects in material and workmanship for a period of 18 months from date of shipment.
  • Page 78 DOCUMENT REVIEW RECORD DATE 04-2020 07-2020 USC LLC 2320 124th Road Sabetha, KS 66534 PHONE: (785) 431-7900 EMAIL: sales-team@uscllc.com WEB: www.uscllc.com...

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