Woodward easYgen-1700 Technical Manual
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Woodward easYgen-1700 Technical Manual

Woodward easYgen-1700 Technical Manual

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easYgen-1700
Technical Manual
Genset Control
easYgen-1700
37798A

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  • Page 1 Technical Manual Genset Control easYgen-1700 37798A...
  • Page 2 Woodward GmbH Handwerkstr. 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54‑510 Fax +49 (0) 711 789 54‑101 stgt-info@woodward.com © 2019 Woodward GmbH easYgen-1700 37798A...
  • Page 3 Terminals 45 to 48: Generator voltage Terminals 41 to 44: Mains voltage Terminals 36 to 40: Relay outputs The easYgen-1700 is a control unit for engine-generator system management applications. The control unit can be used in applications such as: co-generation, stand-by, AMF, or distributed generation.
  • Page 4 Brief Overview • Clamp fastener installation material (4x) • »Installation Procedure Supplement« paper with links to the latest edition of Technical Documentation and software for download:(http://www.wwdmanuals.com/ easygen-1700) Configuration software and Technical Manual are available at Woodward website:http:// www.woodward.com/easYgen-1700.aspx easYgen-1700 37798A...
  • Page 5 The image above shows a typical application of the easYgen control unit. It is used as control unit of an AMF (automatic mains failure) application with a single genset. • In this case, it will function as an engine control with generator, mains and engine protection. 37798A easYgen-1700...
  • Page 6 Brief Overview • The control unit can open and close the generator circuit breaker (GCB) and the mains circuit breaker (MCB). Transition procedures are described in chapter ╚═▷ “Transition Procedures”. easYgen-1700 37798A...

  • Page 7: Table Of Contents

    ................Configure Breakers 37798A easYgen-1700...
  • Page 8 ................Measuring and Monitoring easYgen-1700 37798A...
  • Page 9 ................Index 37798A easYgen-1700...

  • Page 10: General Information

    Safety instructions are marked with symbols. The safety instructions are always introduced by signal words that express the severity of the danger. DANGER! This combination of symbol and signal word indicates an immediately dangerous situation that can cause death or severe injuries if not avoided. easYgen-1700 37798A...
  • Page 11 [Screen xx / Screen xy / Menu path. Screen xz] ... The following information and setting refer to a page on the HMI screen or ToolKit located as described here. Some parameters/settings/screens are available only either in ToolKit or on the HMI/display. 37798A easYgen-1700...

  • Page 12: Copyright And Disclaimer

    All information and instructions in this manual have been provided under due consideration of applicable guidelines and regulations, the current and known state of the art, as well as our many years of in-house experience. Woodward assumes no liability for any damages due to: •...

  • Page 13: Safety

    In addition, our employees are interested in any new information and experiences that arise from usage and could be valuable for improving our products. Warranty terms Please enquire about the terms of warranty from your nearest Woodward representative. To find your closest Customer Service representative, go to: ══▷ http:// www.woodward.com/Directory.aspx Safety 1.4.1...

  • Page 14: Personnel

    Be aware that the remote control of a system that is managing life-threatening engine- generator-electricity parts must be adapted to the local situation! The following safety notes cover both the device itself and basics of the overall genset system. The dedicated genset-system safety instruction must be considered, too! easYgen-1700 37798A...
  • Page 15 Failure to comply with this also poses the risk of personal injury or loss of life if the mechanical- hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or the controlled device(s) fail. 37798A easYgen-1700...

  • Page 16: System Overview

    For even higher challenges in genset control, the easYgen series offers further solutions encompassing complex and ambitious applications. For dedicated protection tasks, ask Woodward for its protection (relay) solutions. Operation Modes • See ╚═▷ “Operation Modes”...

  • Page 17: Features And Functions Of Easygen 1700

    2 System Overview 2.2 Features and Functions of easYgen 1700 Fig. 3: easYgen-1700 Features and Functions of easYgen 1700 Functional Blocks Item easYgen-1700 Monochrome Display (with Dimension 4.3” backlight) Pixel 240 x 128 ● Input Port Number Output port Number...
  • Page 18 2 System Overview 2.2 Features and Functions of easYgen 1700 Item easYgen-1700 J1939 ● ● Real-time clock ● Event log ● Key characteristics • With ARM-based 32-bit SCM, highly integrated hardware, high reliability level • Multilingual interface (including English, Chinese or other customer specific...

  • Page 19: Functions

    ToolKit-SC on a PC via USB or RS485 ports. 37798A easYgen-1700...

  • Page 20: Intended Use Of This Control

    0 and re-accumulate the value, which allows to count the total value. Intended Use of This Control easYgen-1700 genset controllers are used for genset automation and monitor control system of single unit, offering: • automatic mains failure protection (AMF), •...

  • Page 21: Installation

    CUTOUT 214.5 mm 212 mm 237 mm 45 mm Fig. 4: easYgen-1700 dimensions and cut-out Wiring General Notes Battery Voltage Input This controller can be used with batteries with a voltage range from 8 to 35 V The negative pole of the battery must be connected to the engine shell. The wire between the power supply and the battery must have a cross section above 2.5 mm...
  • Page 22 Shall be marked with AWG wire range and terminal torque rating. Installed in accordance with the NEC (United States) or the CEC (Canada). Current sense inputs shall be marked: “From Listed or R/C (XODW2.8) current transformers”. Connections shall be made with 75ºC rated wire minimum. easYgen-1700 37798A...
  • Page 23 3 Installation 3.2 Wiring Terminals Fig. 5: easYgen-1700 Terminals Function Cable Remarks Size POWER SUPPLY − 2.5 mm² Connected with the negative pole of starter battery POWER SUPPLY + 2.5 mm² Connected to positive pole of starter battery. If the wire is longer than 30 m, use double wires in parallel.
  • Page 24 "Firing speed RPM" MPU − Connected to speed sensor. A ([PARAMETER / connection between MPU− and B− is Configure provided internally. application / Configure engine / MPU + Connected to speed sensor. Configure start/stop]) must be disabled: ╚═▷ Tab. easYgen-1700 37798A...
  • Page 25 Connected to A-phase of mains (2 A fuse is recommended) 1.0 mm² Connected to B-phase of mains (2 A fuse is recommended) 1.0 mm² Connected to C-phase of mains (2 A fuse is recommended) 1.0 mm Connected to N-wire of mains 37798A easYgen-1700...
  • Page 26 AI 02 1.0 mm² Connected to temperature sensor AI 01 1.0 mm² Connected to fuel level sensor COMMON Common terminal of sensor, (B−) has already connected RS232 (GSM) 0.5 mm² Connected to GSM module 0.5 mm² 0.5 mm² easYgen-1700 37798A...
  • Page 27 3 Installation 3.2 Wiring Wiring typical applications Fig. 6: easYgen-1700 wiring of a typical application 37798A easYgen-1700...

  • Page 28: Interfaces

    General notes ToolKit-SC is a software tool for configuration including configuration file management, monitoring, remote control, and custom language management. The ToolKit-SC.exe file is available as a download on the Woodward website and the device-specific download website. Please follow installation instruction.
  • Page 29 Remove old software version(s) before update! Make sure your custom configuration and language pack(s) are saved in a separate directory! Prior to the installation of the new ToolKit-SC software, all older versions of the ToolKit-SC software must be un-installed. 37798A easYgen-1700...

  • Page 30: Configuration

    • USB connected PC/laptop using ToolKit-SC configuration software (full edit) The configuration software ToolKit-SC is part of the delivery and (latest edition) can be downloaded from our website Woodward.com. Search for "ToolKit-SC". Different Discrete Inputs can NOT use one and the same Input Type; otherwise, there are abnormal functions! E.g.: Contents Setting of Flexible Input Port 4 is Input Type #5 "Lamp test".
  • Page 31 4 Configuration 4.1 Access to the Control Fig. 8: easYgen-1700 Icons Keys Description STOP Auto/Manual mode: Stop running generator Stop mode: Reset alarm Lamp test (press at least 3 seconds) Notes During stopping process, press this button again to stop generator immediately.
  • Page 32 Successful start will not be judged according to crank disconnect conditions, the operator needs to crank the starter motor manually; Once the engine has fired, the operator must relase the button. Only then the start output will be deactivated, safety on delay will start. easYgen-1700 37798A...

  • Page 33: Front Panel Control

    4.1 Access to the Control WARNING! Users can change passwords. Please make note of the new password after changing it. If you forget the password, please contact Woodward services and send all device information on the “ABOUT” page of the controller for legitimation. 4.1.2...

  • Page 34: Hmi Screens Without Password Level

    • If connected with J1939 engine via CANBUS port only: coolant pressure, coolant level, fuel temperature, fuel pressure, inlet temperature, exhaust temperature, turbo pressure, fuel consumption, total fuel consumption and so on. (Different engine with different parameters) »Generator« screen includes: • Phase voltage, line voltage, frequency, phase sequence easYgen-1700 37798A...
  • Page 35 COS<0L P<0, Q>0 Negative Positive Negative inductive load COS<0C P<0, Q<0 Negative Negative Negative capacitive load »Mains« screen includes: • Phase voltage, line voltage, • Frequency, • Phase sequence »Alarm« screen includes: • Display all alarm information e.g., 37798A easYgen-1700...

  • Page 36: Configure Toolkit-Sc

    Make sure that the connection hardware and your laptop/PC settings are correct. »COM:« offers the following connections: • TCP/IP • USB • COM* *Com connection collects each RS-232 connection of your laptop/PC and makes it available for selection. easYgen-1700 37798A...

  • Page 37: Manage Configuration Data

    ToolKit-SC can display English, Chinese, or Traditional Chinese. These languages can be selected from the »Language« menu (5). The easYgen device can use one of three pre-defined languages (same as device: English, Chinese, or Traditional Chinese) or even a customized wording (language): 37798A easYgen-1700...
  • Page 38 To write this customized language into the device - via USB connection, only - needs to push button »Write« (4) . To use this language data for display needs to select »Other language« in menu [PARAMETER / Configure language / clock / Language]. easYgen-1700 37798A...

  • Page 39: Access Via Toolkit-Sc Configuration Tool

    The button on the lower right side lets you select the screen. ╺▶ To import your current ToolKit-SC configuration into the device, click on "Write config(W)" in the menu bar. Your are asked to enter a password. Additionally, the splash screen image can be selected. 37798A easYgen-1700...

  • Page 40: Parameters

    Fig. 12: ToolKit-SC: write configuration The settings are transmitted to the device and immediately become active. Parameters 4.2.1 Parameter Menu Structure Parameter Menu Parameters of both HMI (front panel access) and ToolKit-SC are not presented in the same order. easYgen-1700 37798A...

  • Page 41: Parameter Settings Menu--Hmi Access

    4 Configuration 4.2 Parameters Fig. 13: Menu Structure easYgen-1700 - overview 4.2.2 Parameter Settings Menu--HMI Access ╺▶ Press and hold the ENTER button for more than three seconds 37798A easYgen-1700...

  • Page 42: Configure Measurement

    The measurement is performed Line-Neutral and Line-Line: (3P4W) 1: 3 Phase, 3 Wire VL12, VL23 and VL31 VL1N, VL2N and VL3N (3P3W) 3 Phase, 3 Wire (3P3W) : 2: 2 Phase, 3 Wire (2P3W) The measurement is performed Line-Line. easYgen-1700 37798A...
  • Page 43 0: 3 Phase, 3 Phase, 4 Wire (3Ph4W): (3Ph4W) 4 Wire The measurement is performed Line-Neutral and Line-Line: (3Ph4W) 1: 3 Phase, 3 Wire VL12, VL23 and VL31 VL1N, VL2N and VL3N (3Ph3W) 3 Phase, 3 Wire (3Ph3W) : 37798A easYgen-1700...

  • Page 44: Configure Application

    Gnd. CT primary rated (5 to 6000)/5 500/5 Primary value from the used ground current transformer (CT) current 4.2.4 Configure Application 4.2.4.1 Configure Inputs and Outputs 4.2.4.1.1 Configure Discrete Inputs Configure Discrete Inputs [PARAMETER / Configure application / Configure discrete inputs] easYgen-1700 37798A...
  • Page 45 "enabled" by energizing the input (normally open). Open to activate Open to activate (N.C.): The discrete input is analyzed as "enabled" by de-energizing the input (normally closed). (Define alarm type) Warning Indication Alarm type to be released by signal 37798A easYgen-1700...
  • Page 46 (N.O.) open or normally connected) Output (N.C.) (Map Programmable 00 to 299 001 Engine Default of discrete output 1 Output) flag 1 035 Idle Default of discrete output 2 control 029 Close Default of discrete output 3 Notes easYgen-1700 37798A...
  • Page 47 Default of discrete output 6 Centralized alarm Notes See chapter ╚═▷ “Programmable Outputs” for details 4.2.4.1.2.3 Configure Custom Sequences & Combinations General note easYgen offers customer programmable logic "inside". Two setting types are available and described below: • Engine flags 37798A easYgen-1700...
  • Page 48 Outputs”), and can be activated/deactivated in general. The result is available as Programmable Output »Engine flag {X}«; see chapter ╚═▷ “Programmable Outputs”). If both S1-Delay and S1-Duration are "0", S1 is always TRUE. 4.2.4.1.2.3.2 L ogic flags 1 to 6 easYgen-1700 37798A...
  • Page 49 Items Parameters Defaults Description Temperature Type 00 to 15 07 SGX See chapter ╚═▷ “Programmable Sensors” If a type (01 or Curve can be Notes higher) with curve is loaded ... For temperature curve management and selected: customization. 37798A easYgen-1700...
  • Page 50 Selectable only for Analog Input 02 »enabled«: The following related settings will be taken into account -50 to 300 ºC 50 ºC Release the alarm when sensor value is same or (-122 °F) lower than this value and Delay time is over easYgen-1700 37798A...
  • Page 51 Delay time is over psi, 1.24 bar) Return 0 to 1000 kPa 138 kPa Cancel the alarm when sensor value is same or (20.01 higher than this value and Delay time is over psi, 1.38 bar) 37798A easYgen-1700...
  • Page 52 Cancel the alarm when sensor value is same or higher than this value and Delay time is over Max time on 0 to 3600 s 60 s The alarm status change must be valid for this period of time before it is released easYgen-1700 37798A...
  • Page 53 Enabled if a sensor type is selected: Notes * is filled with the related values and units (temperature, pressure, level) High limit warning Enabled / disabled Disabled Notes »enabled«: The following related settings will be taken into account 37798A easYgen-1700...
  • Page 54 Select local pressure unit for display Temperature °C °C Select local temperature unit for display °F 4.2.4.1.4 Configure External Analog Inputs (Ext. AIN24) [PARAMETER / Configure application / Configure inputs/outputs / Configure external inputs / Configure external analog inputs] easYgen-1700 37798A...
  • Page 55 If a type (01 or higher with curve) is selected: Curve can be loaded and/or edited Wire break alarm Warn Warn Alarm type to be released if wire break is detected Shutdown None Enabled if a sensor type is selected: Notes 37798A easYgen-1700...
  • Page 56 4.2.4.1.5 Configure External Discrete Inputs [PARAMETER / Configure application / Configure inputs/outputs / Configure external inputs / Configure external inputs / Configure ext. discr. inputs / Ext. discrete inputs 1-8(9-16)] Configure each external discrete input as described below: easYgen-1700 37798A...
  • Page 57 From Starting Always Never Input delay 0.0 to 20.0 s 2.0 s The input status must be valid for this period of time before it is released (Description) Text field for 20 ((empty)) Customer specific sensor name letters 37798A easYgen-1700...
  • Page 58 Output (N.C.) (Map Programmable 000 to 299 000 Not See chapter ╚═▷ “Programmable Outputs”for details Output) Used 4.2.4.1.7 Configure external LEDs 1 [Parameter / Configure application / Configure external outputs / Configure ext. 1 discrete LEDs] easYgen-1700 37798A...
  • Page 59 (Adjust to logic) Output (N.O.) Output Select according to logic of the connected signal (normally (N.O.) open or normally connected). Output (N.C.) (Map Programmable 00 to 299 00 Not Used See chapter ╚═▷ “Programmable Outputs” for details. Output) 37798A easYgen-1700...
  • Page 60 To send the labels to the printer, the "Print" button needs to be pressed. 4.2.4.1.8 Configure external LEDs 2 [Parameter / Configure application / Configure external outputs / Configure ext. 2 discrete LEDs] Here, the LED output for the second external module can be configured. easYgen-1700 37798A...

  • Page 61: Configure Engine

    Time of starter power up Preglow time 0 to 3600 s Time of pre-powering heat plug before starter is powered up Start pause time 3 to 60 s 10 s The waiting time before second power up when engine start failed 37798A easYgen-1700...
  • Page 62 Firing speed RPM enabled / dis‐ enabled abled 0 to 200 % 24 % When generator speed higher than the set value, starter will be disconnected. See the installation instruction. Oil Pressure enabled / dis‐ enabled abled easYgen-1700 37798A...

  • Page 63: Configure Test Run

    1 to 31 »Monthly«: Select a week day Sunday, to Sunday »Weekly«: Select a week day Saturday Time (hour) 0 to 24 h 0 (o'clock) Define the start time (hour) Time (minute) 0 to 59 Define the start time (minute) 37798A easYgen-1700...

  • Page 64: Configure Breakers

    Notes The open sequence from the MCB after a mains failure can be configured. If the function "Immediately open MCB" is enabled, the MCB opens after the mains failure delay time easYgen-1700 37798A...

  • Page 65: Configure Monitoring

    This parameter permits the delay time before switching the load from generator to mains. Enable mains phase enabled/disabled enabled disabled: The related action is blocked rotation fail Enable mains voltage enabled/disabled enabled disabled: The related action is blocked asymmetry 37798A easYgen-1700...
  • Page 66 0 to 3600 s The alarm status change must be valid for this period of time before it is released Monitoring Voltage (Mains) [PARAMETER / Configure monitoring / Mains / Frequency/Voltage / Voltage] Items Parameters Defaults Description Overvoltage enabled/disabled enabled Notes easYgen-1700 37798A...

  • Page 67: Monitoring Generator

    Notes »enabled«: The following related settings will be taken into account Limit 0 to 200 % 84 % (193 Release the alarm when sensor value is same or lower than this value and Delay time is over 37798A easYgen-1700...
  • Page 68 Notes shutdown »enabled«: The following related settings will be taken into account Limit 0 to 200 % 80 % (40.0 Release the alarm when sensor value is same or lower than this value and Delay time is over easYgen-1700 37798A...
  • Page 69 Type Definite time Definite time IDMT (Inverse Definite Minimum Time) If Type is »Define Time«: 0 to 3600 s 10 s The alarm status change must be valid for this period of time before it is released Delay 37798A easYgen-1700...
  • Page 70 [PARAMETER / Configure monitoring / Generator / Generator operating range] Items Parameters Defaults Description Generator operating range Loading voltage 0 to 200 % 85 % (196 In AUTO mode the GCB closes if the actual generator voltage is higher than the configured loading voltage. easYgen-1700 37798A...

  • Page 71: Monitoring Breakers

    »enabled«: The following related settings will be taken into account Limit 0 to 200 % 114 % Release the alarm when sensor value is same or higher than (1710 r/ this value and Delay time is over min) 37798A easYgen-1700...

  • Page 72: Can Interface

    CAN Interface Monitoring CAN interface [PARAMETER / Configure monitoring / CAN interface] Items Parameters Defaults Description IKD 1 communication Warning Warning Alarm type to be released if a communication failure is failure action detected. Shutdown Trip and stop Trip easYgen-1700 37798A...

  • Page 73: Other Monitoring

    Release the alarm when sensor value is same or higher than this value and Delay time is over Return 0.0 to 60.0 V 10.0 V Cancel the alarm when sensor value is same or lower than this value and Delay time is over 37798A easYgen-1700...

  • Page 74: Configure Interfaces

    When controller detects an alarm, it will send short message to phone automatically (if enabled). All shutdown, trip and stop and trip alarms will be sent to the pre-set phone. Warnings are sent to the phone according to the settings. easYgen-1700 37798A...
  • Page 75 D+ voltage, water temperature, oil pressure, oil level, engine speed, total running time, genset status, and alarm status. SMS INHIBIT START INHIBIT START OK Generator START will be inhibited. 37798A easYgen-1700...

  • Page 76: Configure Maintenance

    0 to 30000 h 10 h Remaining time A 0 to 30000 h 10 h Select Action A No Action No Action Warn Shutdown Indication Remaining time B 0 to 30000 h Select Action B No Action No Action Warn easYgen-1700 37798A...

  • Page 77: Configure Counters

    Each updated with pushing the related set button (above) Kvar Total A Time 0 to 65534 hours 0 hours Preset value 0 to 59 min 0 min Preset value Set (push button) PUSH: Preset time is written to the connected easYgen 37798A easYgen-1700...

  • Page 78: Configure Switchable Parameter Set

    2: 2 Phase, 3 Wire (2Ph3W) 3: Single Phase, 2 Wire (1Ph2W) Mains rated voltage 30 to 30000 V 230 V Notes The set value refers to the Phase-Neutral voltage! Mains rated frequency 10.0 to 85.0 Hz 50.0 Hz easYgen-1700 37798A...

  • Page 79: Configure Language / Clock

    Write value to the easYgen device Use PC time Push button Write PC time to the easYgen device Current module Date (YYYY-MM- (actual Display device's value value) Time (hh:mm:ss) 4.2.11 Configure System Management [PARAMETER / Configure system management] 37798A easYgen-1700...

  • Page 80: Configure Hmi

    Selectable Inputs/Outputs/Sensors 4.3.1 Programmable Sensors Selection Sensor Description Remark Temperature 0 Not used Defined resistance range is (0 to 6) KΩ. Sensor 1 Custom Res Curve Default is »7 SGX sensor«. 2 Reserved 3 VDO 4 CURTIS 5 VOLVO-EC easYgen-1700 37798A...
  • Page 81 13 SUSUKI 14 PRO 15 User Configured (0-5 V) Fuel Level 0 Not used Defined resistance range is (0 to 6) KΩ. Sensor 1 Custom Res Curve Default is »4 SGH sensor«. 2 Reserved 3 SGD 4 SGH 37798A easYgen-1700...

  • Page 82: Programmable Inputs

    Each input needs an alarm type and a release condition definition: Alarm type description Indication indicate only NO warning or shutdown Warning warn only NO shutdown Shutdown alarm and shutdown immediately Trip and stop alarm generator unloads shutdown after hi-speed cooling Trip alarm generator unloads NO shutdown easYgen-1700 37798A...
  • Page 83 All shutdown alarms are prohibited except emergence stop.(Means battle mode or override mode) Annunciator mode All outputs are prohibited in this mode Reset Maintenance 1 Controller will set maintenance time and date 1 as default when input is active 37798A easYgen-1700...
  • Page 84 Gas leakage shutdown Connect with detection module warn input port Raise speed (ECU) Rising edge: Increase speed by one »ECU Inc. / Dec. steps« Lower speed (ECU) Rising edge: Decrease speed by one »ECU Inc. / Dec. steps« easYgen-1700 37798A...

  • Page 85: Programmable Outputs

    Open CB Opening a breaker is requested Close GCB Control generator to take load Open GCB Control generator to off load Close MCB Control mains to take load Open MCB Control mains to off load Starter Engine start request 37798A easYgen-1700...
  • Page 86 Action when charge failure warning alarms Reserved Reserved Reserved ECU warning alarm Indicate ECU sends a warning signal ECU shutdown alarm Indicate ECU sends a shutdown signal ECU communication failure Indicate controller not communicates with ECU Reserved Reserved Reserved easYgen-1700 37798A...
  • Page 87 Engine stop malfunction Action when failed stop alarm Underspeed warning Action when under speed alarm Underspeed shutdown Action when under speed shuts down Overspeed warning Action when over speed warns Overspeed shutdown Action when over speed shutdown alarm Reserved 37798A easYgen-1700...
  • Page 88 Action when low oil pressure warns Low oil pressure shutdown Action when low oil pressure shutdown Oil pressure sensor wire Action when oil pressure sensor is open circuit break Reserved Fuel level low warning Action when controller has low oil level alarm easYgen-1700 37798A...

  • Page 89: Status Menu

    MCB closed Status message 236 to 299 - Reserved Status Menu General notes Both HMI and ToolKit-SC offer status information. 4.4.1 HMI Status Screens HMI comes with status screens: • Status • Engine • Gen(erator) • Load • Mains 37798A easYgen-1700...

  • Page 90: Toolkit-Sc Status Screens

    4.4.2 ToolKit-SC Status Screens General notes ToolKit-SC enables dedicated access to status information summarized into the following screens: Fig. 25: easYgen-1700 status screens Generator Status [PARAMETER / STATUS MENU / Generator status] Items Parameters Description Engine/Sensor info...
  • Page 91 {Y}: 1 or 16 Miscellaneous [PARAMETER / STATUS MENU / Miscellaneous] Items Parameters Description Total A Run time, Starts, Total energy Total B Run time, Starts, Total energy Earth fault current Percent Next maintenance time Maintenance 1 to 3 37798A easYgen-1700...
  • Page 92 Event Item, Date, Time, Gens Uab (V) ..., Gens Ua (V) ..., Gens f(Hz), Current Ia (A) ..., Power (kW), Speed (r/min), Temp. (°C), Press. (kPa), Volt. (V) Read log Push buttons to manage logged data Clear Export to Txt easYgen-1700 37798A...

  • Page 93: Operation

    An additional active alarm reactivates the horn and the Alarm LED starts flashing again. Stop by alarm The operation mode automatically changes to STOP if a stopping alarm is active (»Shutdown« or »Trip/Stop«). 37798A easYgen-1700...

  • Page 94: Operation Modes

    • start the engine • stop the engine Load supply transition from mains to genset Situation • Mains becomes abnormal when one or more parameter are outside their working range and one of the following occurs: ◦ »Overvoltage« ◦ »Undervoltage« easYgen-1700 37798A...

  • Page 95: Operation Mode Manual

    Take care for genset and supply. 5.2.3 Operation Mode STOP General notes In operation mode STOP, the breakers are open and the engine is not running. This is a configurable operation mode, only. This is NO emergency STOP! START/STOP Operation 37798A easYgen-1700...

  • Page 96: Start Engine To Supply Load

    When started via “Remote Start (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. Because there is no mains control, only the "Start engine" section (green background) is relevant. easYgen-1700 37798A...
  • Page 97 5 Operation 5.3 START/STOP Operation Fig. 26: Transition Mains to Genset including engine start procedure 37798A easYgen-1700...

  • Page 98: Stop Engine After Mains Supplying Load (Again)

    If the mains becomes abnormal during the process, remaining with generator load has priority. The remaining time of each of the timers initiated displays. When started via “Remote Stop (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. easYgen-1700 37798A...
  • Page 99 5 Operation 5.3 START/STOP Operation Fig. 27: Transition genset to mains including engine stop/stand-by procedure 37798A easYgen-1700...

  • Page 100: Manual Start/Stop

    When set to speed sensor, ensure that the number of flywheel teeth is the same as setting. Sensor not used? Make sure not to select a sensor that is not in use. Otherwise, an error message might occur. easYgen-1700 37798A...

  • Page 101: Manual Breaker Transition

    If the generator or the mains are "out of range", the load can be damaged! Both breakers GCB and MCB open: ╺▶ Taking load Press the breaker switch The respective breaker is closed. ⇨ The closing signal will last for the »Closing time« During this time, all other breaker signals are suppressed. 37798A easYgen-1700...
  • Page 102 During this time, all other breaker signals are suppressed. ╺▶ After this, the other breaker (selected by pressed button) will be closed Closing signal will last for the »Closing time« ⇨ During this time, all other breaker signals are suppressed. easYgen-1700 37798A...

  • Page 103: Commissioning

    ATS as generator load. If not like this, please check ATS wires connection of control part according to this manual ╺▶ If there is any other question, please contact your local Woodward support 37798A easYgen-1700...

  • Page 104: Interfaces And Protocols

    Connect to starter coil directly Terminals of controller 3 pins data link Remark connector CAN GND CAN communication shielding line(connect with ECU terminal only) CAN(H) Impedance 120 Ω connecting line is recommended. CAN(L) Impedance 120 Ω connecting line is recommended. easYgen-1700 37798A...
  • Page 105 Auxiliary output 2 19&41 Setting to pulse raise speed control; normally open output. Making 19 connect with 41 for 0.1s during high-speed warming of controller via external expansion relay. CAN GND CAN communication shielding line(connect with controller’s this terminal only) 37798A easYgen-1700...
  • Page 106 MTU ADEC (Smart Module) / ECU8 Terminals of ADEC (X1port) Remark controller Fuel relay output X1 10 X1 Terminal 9 Connected to negative of battery Start relay output X1 34 X1 Terminal 33 Connected to negative of battery easYgen-1700 37798A...
  • Page 107 Remark controller connector Fuel relay output Start relay output Auxiliary output 1 ECU power Set Auxiliary output 1 as “ECU power” Terminals of “Data bus” Remark controller connector CAN GND CAN communication shielding line(connect with controller’s terminal only) 37798A easYgen-1700...
  • Page 108 Connect to engine ignition lock Start relay output Connect to starter coil directly CAN GND CAN communication shielding line(connect with controller’s this terminal only) CAN(H) 1,35 Impedance 120 Ω connecting line is recommended. CAN(L) 1,34 Impedance 120 Ω connecting line is recommended. easYgen-1700 37798A...
  • Page 109 Connect to engine ignition lock Start relay output 1,61 CAN GND CAN communication shielding line(connect to the controller at this end only) CAN(H) 1,35 Impedance 120 Ω connecting line is recommended. CAN(L) 1,34 Impedance 120 Ω connecting line is recommended. 37798A easYgen-1700...

  • Page 110: Technical Specifications

    1.5 % (400/480 V % rated) Phase-phase: 100 .. 300 V：1%; 50 .. 100 V： 1.5 % (according to UL6200) Phase-neutral: 100 .. 360 V：1% 50 .. 100 V： 1.5 % Minimum frequency Generator: 10 Hz Mains: 27 Hz easYgen-1700 37798A...
  • Page 111 230 mA (24 V) Start Relay Output Rated 10 Adc, 24 Vdc running stand alone, rated 5 Adc, 24 Vdc when running in parallel with the FUEL relay Rated 2 Adc 24V dc, inductive (according to UL 6200) 37798A easYgen-1700...
  • Page 112 RS485 Serial Baud rate 19200 port Duplex Half (isolated) Max. allowed cable 1000 m length RS232 Serial port (non-isolated) GSM connection Approvals EMC test (CE) Tested according to applicable EMC standards. Listings UL/cUL; FTPM/7; File E347132. EAC (pending) easYgen-1700 37798A...

  • Page 113: Measuring And Monitoring

    Measuring and Monitoring • Measures and monitors ◦ 3-phase voltage, current, power parameter, and frequency of ◦ generator or mains. Mains • Line voltage (Uab, Ubc, and Uca) • Phase voltage (Ua, Ub, and Uc) • Phase sequence 37798A easYgen-1700...
  • Page 114 • Fuel level (FL) %(unit) • Speed (SPD) r/min (unit) • Battery Voltage (VB) V (unit) • Charger Voltage (VD) V (unit) • Hour count (HC) can accumulate to max. 65535 hours. • Start times can accumulate to max. 65535 times easYgen-1700 37798A...

  • Page 115: Appendix

    When the controller detects that the genset current has exceeded the pre-set value and the selected action is “Warn”, it will initiate a warning alarm. Fail to stop After “Stop solenoid hold” delay, if genset does not stop completely, it will initiate a warning alarm. 37798A easYgen-1700...
  • Page 116 When the controller detects that the sensor 2 value has fallen below the pre-set value, it will initiate a warning alarm. Discrete input xyz When digit input port is set as warning and the alarm is active, it will initiate a warning alarm. easYgen-1700 37798A...

  • Page 117: Shutdown Alarms

    When the controller detects that engine temperature has exceeded the pre-set value, it will initiate a shutdown alarm. Oil pressure sensor wire When the controller detects that the oil pressure sensor is open circuit and the break action select “Shutdown”, it will initiate a shutdown alarm. 37798A easYgen-1700...

  • Page 118: Trip And Stop Alarms

    (power is positive) has exceeded the pre-set value and the selected action is “Trip and Stop”. Discrete input When the digit input port is set to “Trip and Stop” and the alarm is active, it will initiate a trip and stop alarm. easYgen-1700 37798A...

  • Page 119: Trip Alarms

    Check if the communication port of the computer is damaged. ECU communication failed Check the CAN connections for high and low polarity; Check if the 120 Ω resistor is connected properly; Check if the type of engine is correct; 37798A easYgen-1700...

  • Page 120: Data Telegrams

    10-bit (stop bit: 1) or 11-bit (stop bit: 2) serial data stream. Data frame format is: Start bit 1-bit Data bit 8-bit Parity bit No parity Stop bit 1-bit or 2-bit can be set. Baud rate 9600bps easYgen-1700 37798A...

  • Page 121: Modbus Communication Protocol

    Input register values of function code 03_hexmapping data field are 16 bits (2 bytes). So, from the device reads registers values are 2 bytes. Maximum number of readable registers is 125 each time. The slave received command format is slave address, function 37798A easYgen-1700...
  • Page 122 N - register data Byte count Function # 05 (05_hex) – Force Single Coil Request: Data sequence Data signification Coil address Forced single coil value Byte count Response: Data sequence Data signification Coil address Single coil value Byte count easYgen-1700 37798A...

  • Page 123: Error Check Code (Crc)

    Exclusive OR the first 8–bit byte of the message with the low–order byte of the 16–bit CRC register, putting the result in the CRC register. Shift the CRC register one bit to the right (toward the LSB), zero–filling the MSB. Extract and examine the LSB. 37798A easYgen-1700...
  • Page 124 00 Starting address is 0026_hex No. of Points 00 Read 3 registers (total 6 bytes) CRC code E4 CRC code which calculated by PC Response Bytes Example (Hex) Slave address 01 Respond to the slave 01 Function code 03 Read register easYgen-1700 37798A...
  • Page 125 Slave address 01 Send to the slave 01 Function code 05 Force Single Coli Starting address FF Set coil as 1 Data 00 Read 3 registers (total 6 bytes) CRC code CD CRC code which calculated by PC 37798A easYgen-1700...
  • Page 126 00 Preset Register Data (2 bytes) CRC code F9 CRC code which calculated by PC Response Bytes Example (Hex) Slave address 01 Respond to the slave 01 Function code 06 Preset Single Register Starting address 00 Starting address is 00E3_hex easYgen-1700 37798A...

  • Page 127: Error Handling

    03 — illegal data value A value contained in the query data field is NO allowed slave value 9.3.2 Read Holding Registers 03_hex If an easYgen model does not support an information or detail, value will be empty. 37798A easYgen-1700...
  • Page 128 1 for active 1bit 1 for active 1bit Reverse Power 1 for active 1bit Shutdown Over Power Shutdown 1 for active 1bit Aux High Temp 1 for active 1bit Shutdown Aux Low OP Shutdown 1 for active 1bit easYgen-1700 37798A...
  • Page 129 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit 37798A easYgen-1700...
  • Page 130 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved easYgen-1700 37798A...
  • Page 131 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 2Bytes 37798A easYgen-1700...
  • Page 132 Output Com Fail Expansion Switch Input1 Expansion Switch Input2 Expansion Switch Input3 Expansion Switch Input4 Expansion Switch Input5 Expansion Switch Input6 Expansion Switch Input7 Expansion Switch Input8 Expansion Switch Input9 Expansion Switch Input10 Expansion Switch Input11 Expansion Switch Input12 easYgen-1700 37798A...
  • Page 133 Input 8 ELE Trip 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Expansion Switch Input 1 for active 1bit Com Fail Expansion Switch 1 for active 1bit Output Com Fail Reserved Reserved 37798A easYgen-1700...
  • Page 134 Reserved Reserved Expansion Switch Input1 Expansion Switch Input2 Expansion Switch Input3 Expansion Switch Input4 Expansion Switch Input5 Expansion Switch Input6 Expansion Switch Input7 Expansion Switch Input8 Expansion Switch Input9 Expansion Switch Input10 Expansion Switch Input11 Expansion Switch Input12 easYgen-1700 37798A...
  • Page 135 Input 8 Trip 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Expansion Switch Input 1 for active 1bit Com Fail Expansion Switch 1 for active 1bit Output Com Fail Reserved Reserved Reserved Reserved Reserved 37798A easYgen-1700...
  • Page 136 Input2 Expansion Switch Input3 Expansion Switch Input4 Expansion Switch Input5 Expansion Switch Input6 Expansion Switch Input7 Expansion Switch Input8 Expansion Switch Input9 Expansion Switch Input10 Expansion Switch 2Bytes Input11 Expansion Switch Input12 Expansion Switch Input13 Expansion Switch Input14 easYgen-1700 37798A...
  • Page 137 1 for active 1bit Gen Loss of Phase 1 for active 1bit Warn Gen Phase Seq Wrong 1 for active 1bit Reserved 1 for active 1bit Negative Seq Current 1 for active 1bit Earth Fault 1 for active 1bit 37798A easYgen-1700...
  • Page 138 Flexible Sensor 2 Low 1 for active 1bit Warn Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved Reserved Reserved Reserved Reserved Reserved Reserved easYgen-1700 37798A...
  • Page 139 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 37798A easYgen-1700...
  • Page 140 1 for active 1bit Input5 Expansion Switch 1 for active 1bit Input6 Expansion Switch 1 for active 1bit Input7 Expansion Switch 1 for active 1bit Input8 Expansion Switch 1 for active 1bit Input9 Expansion Switch 1 for active 1bit Input10 easYgen-1700 37798A...
  • Page 141 Aux Input 6 Warn 1 for active 1bit Aux Input 7 Warn 1 for active 1bit Aux Input 8 Warn 1 for active 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit 37798A easYgen-1700...
  • Page 142 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 2Bytes easYgen-1700 37798A...
  • Page 143 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit 37798A easYgen-1700...
  • Page 144 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes easYgen-1700 37798A...
  • Page 145 2Bytes Gen UC 2Bytes Gen UA Phase Signed 2Bytes Gen UB Phase Signed 2Bytes Gen UC Phase Signed 2Bytes Gen Freq (*10) 2Bytes Reserved Signed 2Bytes Reserved Signed (*100) 2Bytes Reserved Signed (*10) 2Bytes Reserved Signed (*10) 2Bytes 37798A easYgen-1700...
  • Page 146 0125 0126 Total Apparent Power Signed (*10) 4Bytes A-phase Power Factor Signed (*100) 2Bytes B-phase Power Factor Signed (*100) 2Bytes C-phase Power Factor Signed (*100) 2Bytes Average Power Factor Signed (*100) 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes easYgen-1700 37798A...
  • Page 147 2Bytes Coolant Level Signed; These items are ―Reserved if ECU is 2Bytes NOT used. Oil Temperature 2Bytes Coolant Pressure 2Bytes Fuel Pressure 2Bytes Fuel Temperature 2Bytes Inlet Temperature 2Bytes Exhaust Temperature 2Bytes Turbo Pressure 2Bytes Fuel Consumption 2Bytes 37798A easYgen-1700...
  • Page 148 2Bytes Run Time (HH) 2Bytes Run Time (MM) 2Bytes Run Time (SS) 2Bytes Accumulated Start 2Bytes Times 0203 0204 Accumulated Energy 4Bytes 0205 0206 Accumulated Energy 4Bytes kVarh 0207 0208 Accumulated Energy 4Bytes kVAh 0209 0210 Reserved 4Bytes easYgen-1700 37798A...
  • Page 149 Controller Current Time 2Bytes (HH) Controller Current Time 2Bytes (MM) Controller Current Time 2Bytes (SS) Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes 37798A easYgen-1700...
  • Page 150 Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes easYgen-1700 37798A...

  • Page 151: Force Single Coil 05H_Hex

    Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes 9.3.3 Force Single Coil 05H_hex If an easYgen model does not support an information or detail, value will be empty. 37798A easYgen-1700...

  • Page 152: Preset Single Register 06H_Hex

    1 for active Reserved 1 for active Reserved 1 for active Reserved 1 for active 9.3.4 Preset Single Register 06H_hex 9.3.4.1 Generator Status If an easYgen model does not support an information or detail, value will be empty. easYgen-1700 37798A...

  • Page 153: Remote Start Status

    If an easYgen model does not support an information or detail, value will be empty. Items Description Load Off This status has no ―delay value Mains Closed Gen Closed This status has no ―delay value Opening Transfer Rest Closing Mains Closing Gen 37798A easYgen-1700...
  • Page 154 Mains Status If an easYgen model does not support an information or detail, value will be empty. Items Description Mains OK This status has no ―delay value Normal Delay Mains Abnormal This status has no ―delay value Abnormal Delay easYgen-1700 37798A...
  • Page 155 OPEN requests or alarms. Somehow "waiting for next occurrence". Real power Part Number Power Factor Potential (Voltage) Transformer Reactive power Apparent power Serial Number Suspect Parameter Number Voltage 37798A easYgen-1700...

  • Page 156: Index

    ................Operation  30 easYgen-1700 37798A...
  • Page 157 ................Wiring  21 37798A easYgen-1700...
  • Page 158 Woodward GmbH Handwerkstraße 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54-510 +49 (0) 711 789 54-101 stgt-info@woodward.com...

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