Woodward easYgen-1400 Operation Manual
Genset control
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Summary of Contents for Woodward easYgen-1400
- Page 1 Operation Manual Genset Control easYgen-1400 37889A...
- Page 2 This is no translation but the original Technical Manual in English. Designed in Germany and Poland; manufactured in China Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Telephone: +49 (0) 711 789 54-510 Fax: +49 (0) 711 789 54-101 E-mail: stgt-info@woodward.com Internet: http://www.woodward.com © 2018 easYgen-1400 | Genset Control 37889A...
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Page 3: Table Of Contents
MANual START/STOP......................23 Transition Procedures....................... 23 3.5.1 Disconnect during cranking....................... 23 3.5.2 Manual Breaker Transition......................24 Trouble Shooting........................25 Appendix..........................27 Alarms and Warnings........................ 27 4.1.1 Alarm Classes........................... 27 4.1.2 Warnings........................... 27 4.1.3 Shutdown Alarms........................28 37889A easYgen-1400 | Genset Control... - Page 4 Table of contents Glossary And List Of Abbreviations..................31 Index............................33 easYgen-1400 | Genset Control 37889A...
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Page 5: General Information
This symbol indicates useful tips and recommen‐ dations as well as information on efficient and trouble-free operation. Additional markings To highlight instructions, results, lists, references, and other ele‐ ments, the following markings are used in these instructions: 37889A easYgen-1400 | Genset Control... -
Page 6: General Information
Woodward assumes no liability for any damage due to: Failure to comply with the instructions in this manual... -
Page 7: Service And Warranty
- in more detail - in the Technical Manual. Intended use requires operation of the control unit within the range outlined in the written specifications. Intended use includes compliance with all instructions and safety notes presented in this manual. 37889A easYgen-1400 | Genset Control... -
Page 8: Personnel
Persons with impaired reactions due to, for example, the consumption of drugs, alcohol, or medication are prohibited. When selecting personnel, the age-related and occupation-related regulations governing the operating location must be observed. easYgen-1400 | Genset Control 37889A... -
Page 9: General Hazard Warnings
37889A easYgen-1400 | Genset Control... - Page 10 General Information General Information > Safety > General hazard warnings easYgen-1400 | Genset Control 37889A...
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Page 11: System Overview
For even higher challenges in genset control, the easYgen series offers further solutions encom‐ passing complex and ambitious applications. For dedicated protection tasks, ask Woodward for its protection (relay) solutions. Intended Use The easYgen unit has been designed and constructed solely for the intended use described in this Operation Manual and--with even more details-- in the Technical Manual. -
Page 12: Toolkit-Sc Status Screens
02Stop solenoid, 03 Idle control, 05 Close GCB, 06 Close MCB Fuel relay, Start relay Accumulation (run) Time, Starts Next maintenance time Time Engine hours Time Generator status Gen status Mains status Overvoltage, Undervoltage, Loss of phase easYgen-1400 | Genset Control 37889A... - Page 13 Gens Uab (V) ..., Gens Ua (V) ..., Gens f(Hz), Current Ia (A) ..., Power (kW), Speed (r/min), Temp. (°C), Press. (kPa), Volt. (V) Read log Push buttons to manage logged data Clear Export to Txt 37889A easYgen-1400 | Genset Control...
- Page 14 System Overview ToolKit-SC Status Screens easYgen-1400 | Genset Control 37889A...
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Page 15: Operation
The navigation button "Up/Increase" is used for open/close from the MCB and the navigation button "Down/Decrease" for the GCB Up/Increase 1) Screen scroll 2) Settings menu: Up cursor and increase value in 3) Open/close MCB in MAN mode 37889A easYgen-1400 | Genset Control... -
Page 16: Warning/Alarm Signaling
WARNING! Users can change passwords. Please make note of the new password after changing it. If you forget the password, please contact Woodward services and send all device information on the “ABOUT” page of the controller for legitimation. Warning/Alarm Signaling “Alarm”... -
Page 17: Alarm Acknowledgment
Depending on the settings and the application status, AUTO con‐ trol can: supply load by mains supply load by generator transition load supply from mains to generator or from gener‐ ator to mains start the engine stop the engine 37889A easYgen-1400 | Genset Control... -
Page 18: Operation Mode Manual
3.3.3 Operation Mode STOP General notes In operation mode STOP, the breakers are open and the engine is not running. This is a configurable operation mode, only. This is NO emergency STOP! easYgen-1400 | Genset Control 37889A... -
Page 19: Start/Stop Operation
When started via “Remote Start (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. Because there is no mains control, only the "Start engine" section (green background) is relevant. 37889A easYgen-1400 | Genset Control... - Page 20 Operation START/STOP Operation > Start engine to supply load Fig. 3: Transition Mains to Genset including engine start procedure easYgen-1400 | Genset Control 37889A...
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Page 21: Stop Engine After Mains Supplying Load (Again)
The remaining time of each of the timers initiated displays. When started via “Remote Stop (off Load)” input, the starting procedure is the same as shown below but the generator close relay is deactivated. 37889A easYgen-1400 | Genset Control... - Page 22 Operation START/STOP Operation > Stop engine after mains su... Fig. 4: Transition genset to mains including engine stop/stand-by procedure easYgen-1400 | Genset Control 37889A...
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Page 23: Manual Start/Stop
If the generator frequency ( “Firing speed Hz” ) is not selected, the relative power quantity will neither be registrated nor displayed (e.g. water pump application). 37889A easYgen-1400 | Genset Control... -
Page 24: Manual Breaker Transition
One of the breakers is closed - open this breaker. Press the breaker switch of the closed breaker ð The respective breaker will be opened. “Opening time” The opening signal will last for the During this time, all other breaker signals are suppressed. easYgen-1400 | Genset Control 37889A... -
Page 25: Trouble Shooting
Get information from the LCD of the alarm page; If there is a detailed alarm, check the respective engine. If there is no detailed alarm, please refer to the relevant section of the engine manual as specified in the SPN alarm code. 37889A easYgen-1400 | Genset Control... - Page 26 Operation Trouble Shooting easYgen-1400 | Genset Control 37889A...
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Page 27: Appendix
When the water/cylinder temperature of genset is higher than threshold and Enabled High Temp. Stop Inhibited or Input High Temp. Stop Inhibited is active, controller will send warning alarm signal and it will be displayed in LCD. 37889A easYgen-1400 | Genset Control... -
Page 28: Shutdown Alarms
When sensor hasn’t connected to corresponding port, controller will send shutdown alarm signal and it will be displayed on the LCD. Oil Sensor Open When sensor hasn’t connected to corresponding port, controller will send shutdown alarm signal and it will be displayed on the LCD. easYgen-1400 | Genset Control 37889A... - Page 29 ECU Shutdown If an error message is received from ECU via J1939, it will initiate a shutdown alarm. ECU Fail If the module does not detect the ECU data, it will initiate a shutdown alarm. 37889A easYgen-1400 | Genset Control...
- Page 30 Appendix Alarms and Warnings > Shutdown Alarms easYgen-1400 | Genset Control 37889A...
- Page 31 Engine Control Unit Failure Mode Indicator Graphical Application Programming (GAP™) Generator Circuit Breaker Woodward device series (Genset Control) - not preferred for new design! Generator Group Breaker (speed) Governor; rpm regulator Human Machine Interface e.g., a front panel with display and...
- Page 32 Reactive power Apparent power Serial Number Sequencer A sequencer file is carrying specific settings e.g. to enable communication with and/or control of an expansion module. Such files can be prepared by Woodward. Suspect Parameter Number Voltage easYgen-1400 | Genset Control 37889A...
- Page 33 Use ....... . . 7, 11 Warranty ....... . 7 37889A easYgen-1400 | Genset Control...
- Page 34 | Genset Control 37889A...
- Page 36 Designed in Europe Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone +49 (0) 711 789 54-510 Fax +49 (0) 711 789 54-101 Stgt-Doku@woodward.com...
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