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Released Brief Overview Brief Overview Fig. 1: easYgen-800 Terminals 1 to 22: Power supply, relays, discrete inputs, MPU, D+, ... Terminals 23 to 26: CAN (J1939) Terminals 33 to 35: RS-485 interface USB service port for PC/laptop with ToolKit-SC Terminals 62 to 64: RS-232 interface ETHERNET interface connector (RJ-45) Terminals 56 to 61: Analog inputs Terminals 49 to 55 (screwable): Generator and Ground current, discrete input 8...
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• Clamp fastener installation material (4x) • • »Installation Procedure Supplement« paper with links to the latest edition of • Technical Documentation and software for download: (http://wwdmanuals.com/easYgen-800) Configuration software and Technical Manual are available at Woodward website: http://wwdmanuals.com/easYgen-800 easYgen-800 B37691A...
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Released Brief Overview Sample application setup Fig. 2: Sample application setup A typical application mode for the control unit is the use for non parallel operation in a single genset application. • In this case, the easYgen will function as an engine control with generator and •...
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Released Brief Overview Transition procedures are described in chapter ╚═▷ “5.4 Transition Procedures”. easYgen-800 B37691A...
• • Response button command “SMS ACK” for GSM text added; • • Support of woodward IKD1 and IKD2 added, each module with 8 • inputs and 8 outputs. • The arrow down button addded as the lamp test button.
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Released 1 General Information 1.1.1 Revision History Rev. Date Editor Changes ◦ easYgen-800/1800 sensor data fluctuation after repower on. ◦ Technical Manual • In • ╚═▷ “3.2 Wiring”: ◦ terminal ratings and descriptions updated in ◦ ╚═▷ Table ◦ corrections in ◦...
Released 1 General Information 1.1.2 Symbols Used in this manual 1.1.2 Symbols Used in this manual Safety instructions Safety instructions are marked with symbols. The safety instructions are always introduced by signal words that express the severity of the danger. DANGER! This combination of symbol and signal word indicates an immediately dangerous situation that can cause death or severe injuries if not avoided.
All information and instructions in this manual have been provided under due consideration of applicable guidelines and regulations, the current and known state of the art, as well as our many years of in-house experience. Woodward assumes no liability for any damages due to: •...
In addition, our employees are interested in any new information and experiences that arise from usage and could be valuable for improving our products. Warranty terms Please enquire about the terms of warranty from your nearest Woodward representative. To find your closest Customer Service representative, go to: ══▷ http:// www.woodward.com/Directory.aspx Safety 1.4.1...
Released 1 General Information 1.4.2 Personnel NOTICE! Damage due to improper use! Improper use of the remote panel unit may cause damage to the control unit as well as to the connected components. Improper use includes, but is not limited to: •...
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Released 1 General Information 1.4.3 General hazard warnings Prime mover safety WARNING! Hazards due to insufficient prime mover protection The engine, turbine, or any other type of prime mover must be equipped with an overspeed (over-temperature, or over-pressure, where applicable) shutdown device(s) that operates independently of the prime mover control device(s) to protect from runaway or damage to the engine, turbine, or any other type of prime mover.
For even higher challenges in genset control, the easYgen series offers further solutions encompassing complex and ambitious applications. For dedicated protection tasks, ask Woodward for its protection (relay) solutions. Operation Modes • See •...
Released 2 System Overview 2.2 Features and Functions of both easYgen-800 and -1800 Fig. 3: easYgen-800 Features and Functions of both easYgen-800 and -1800 Both easYgen-800 and easYgen-1800 are very close in hardware and software. The easYgen-1800 is the device with more/higher functionality. For comparison and better differentiation both are described below.
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Released 2 System Overview 2.2 Features and Functions of both easYgen-800 and -1800 Item easYgen-800 easYgen-1800 RS485 ● ● Ethernet ● ● ● ● J1939 ● ● ● ● Micro SD card (slot) ● ● Real-time clock ● ● Event log ●...
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Released 2 System Overview 2.2 Features and Functions of both easYgen-800 and -1800 • easYgen-1800 only: For Mains, controller has over and under voltage, over and • under frequency, loss of phase and phase sequence wrong detection functions • For generator, controller has over and under voltage, over and under frequency, loss •...
Released 2 System Overview 2.3 Functions • Accumulation of total run time and total electric energy of A and B. Users can reset it • for convenience. Functions • Protection: automatic start/stop of the genset, ATS (Auto Transfer Switch) control •...
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Released 2 System Overview 2.4 Intended Use of This Control be set using PC (via USB port) and can be adjusted and monitored with the help of RS-485 port. It can be widely used in a number of automatic genset control system with compact structure, simple connections and high reliability.
Released 3 Installation 3.1 Mounting Installation Mounting Fix the controller unit using the included clips. Please see below for the overall dimensions of the controller and the cutout dimensions of the panel. Tighten the clips (tightening torque 0.3 Nm [2.65 lb⋅in]) in order to achieve the IP65 degree of protection.
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Released 3 Installation 3.2 Wiring Speed Sensor Input Use 2-core shielded wires. Connect the shielding layer to terminal 16 while the other side is not connected. Connect the two signal wires to terminals 17 and 18. The output voltage of speed sensor should be between 1 to 24 V .
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Released 3 Installation 3.2 Wiring Use min. 90°C copper conductors only. Field wiring terminals marking: Shall be marked with AWG wire range and terminal torque rating. Installed in accordance with the NEC (United States) or the CEC (Canada). Current sense inputs shall be marked: “From Listed or R/C (XODW2.8) current transformers”.
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Released 3 Installation 3.2 Wiring Function Cable Remarks Size Relay is supplied by terminal 3, rated 2 Adc 24 Vdc, inductive (according to UL6200) STARTER 1.5 mm² Rated 10Adc, 24Vdc running stand alone, rated 5Adc, 24Vdc when running in parallel with the FUEL/GAS relay Relay is supplied by terminal 3, rated 2 Adc 24 Vdc, inductive (according to...
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Released 3 Installation 3.2 Wiring Function Cable Remarks Size ([PARAMETER / MPU − Connected to speed sensor. A Configure connection between MPU− and B− is application / provided internally. Configure engine / Configure start/ MPU + Connected to speed sensor. stop]) must be disabled: ╚═▷...
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Released 3 Installation 3.2 Wiring Function Cable Remarks Size 41 .. not connected GENERATOR VOLTAGE AC 1.0 mm² Connected to A-phase of genset (2 A fuse is recommended) 1.0 mm² Connected to B-phase of genset (2 A fuse is recommended) 1.0 mm²...
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Released 3 Installation 3.2 Wiring Wiring typical applications Fig. 6: easYgen-800 wiring of a typical application easYgen-800 B37691A...
Released 3 Installation 3.3 Interfaces Interfaces Interface Connections Fig. 7: Interface Connections Interfaces Intended use Remarks RS-232 For serial communication For details, ╚═▷ “8 RS-485 For Remote Control via Modbus Technical Specifications” J1939 Engine communication J1939 and others Configuration tool »ToolKit-SC« access only! Ethernet For Ethernet network communication Micro SD card (slot)
Released 3 Installation 3.4 Micro SD Card Slot Name Description Transceiver Data- Receive Data+ Not connected Not connected Receive Data- Not connected Not connected There are two plug-integrated LEDs: Color Function Description Green Activity The LED is flashing when there is activity on the link;...
General notes ToolKit-SC is a software tool for configuration including configuration file management, monitoring, remote control, and custom language management. The ToolKit-SC.exe file is available as a download on the Woodward website and the device-specific download website. Please follow installation instruction.
• The configuration software ToolKit-SC is part of the delivery and (latest edition) can be downloaded from our website Woodward.com. Search for "ToolKit-SC". Different Discrete Inputs can NOT use one and the same Input Type; otherwise, there are abnormal functions! E.g.: Contents Setting of Flexible Input Port 4 is Input Type #5 "Lamp test".
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Released 4 Configuration 4.1.1 Front Panel: Operating and Display Elements Fig. 8: easYgen-800 Icons Keys Description STOP Auto/Manual mode: Stop running generator Stop mode: Reset alarm Lamp test (press at least 3 seconds) Notes During stopping process, press this button again to stop generator immediately.
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WARNING! Users can change passwords. Please make note of the new password after changing it. If you forget the password, please contact Woodward services and send all device information on the “ABOUT” page of the controller for legitimation. easYgen-800...
Released 4 Configuration 4.1.2 Front Panel Control 4.1.2 Front Panel Control General Notes Buttons below the screen/display have specific functions that are described in ╚═▷ “5 Operation”. The configuration via front panel is limited to the current code level and restricted due to the editing/input possibilities of different buttons.
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Released 4 Configuration 4.1.2.1 HMI Screens Without Password Level • Generator • • Load • • Alarm • • Event log • • Others • • About • • Home screen etc. • »Home« screen includes: • Gen: voltage, frequency, current, active power, reactive power •...
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Released 4 Configuration 4.1.2.1 HMI Screens Without Password Level Fig. 9: Power Factor Active power Reactive power Power factor Conditions Active power Reactive Remark power COS>0L P>0, Q>0 Positive Positive Positive inductive load COS>0C P>0, Q<0 Positive Negative Positive capacitive load COS<0L P<0, Q>0 Negative...
Released 4 Configuration 4.1.3 Configure ToolKit-SC »Others« screen includes: • Time and Date • • count down time for maintenance • • input/output ports status • »About« screen includes: • Issue time of software and hardware version • • product PD number •...
Released 4 Configuration 4.1.3.3 Configure Customized Language Refresh config! A configuration update between ToolKit-SC and the device (and vice versa) requires pushing the button »Read config« or »Write config«! 4.1.3.3 Configure Customized Language General notes ToolKit-SC can display English, Chinese, or Traditional Chinese. These languages can be selected from the »Language«...
Released 4 Configuration 4.1.4 Access via ToolKit-SC Configuration Tool 4.1.4 Access via ToolKit-SC Configuration Tool ToolKit-SC Screen Overview Fig. 11: ToolKit-SC home screen ⚙ 1. ▷ Open ToolKit-SC on your computer. ToolKit-SC is installed and connection between your computer and the easYgen device is established The ToolKit-SC home screen (see above) displays.
Released 4 Configuration 4.2 Parameters ▶ Fig. 12: ToolKit-SC: write configuration The settings are transmitted to the device and immediately become active. Parameters 4.2.1 Parameter Menu Structure Parameter Menu Parameters of both HMI (front panel access) and ToolKit-SC are not presented in the same order.
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Released 4 Configuration 4.2.1 Parameter Menu Structure Fig. 13: Menu Structure easYgen-800 - overview easYgen-800 B37691A...
Released 4 Configuration 4.2.2 Parameter Settings Menu--HMI Access 4.2.2 Parameter Settings Menu--HMI Access ⚙ 1. ▷ Press and hold the ENTER button for more than three seconds ▶ The main menu opens Select »Configure« 2. ▷ Enter a password for the parameter settings screen 3. ▷...
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Released 4 Configuration 4.2.3 Configure Measurement Items Parameters Defaults Description 2: 2 Phase, 3 The measurement is performed Line-Line. Wire (2P3W) VL12, VL23 and VL31 3: Single Phase, 2 2 Phase, 3 Wire (2P3W) Wire (1P2W) The measurement is performed Line-Neutral and Line-Line: VL12 VL1N and VL2N Single Phase, 2 Wire (1P2W)
Released 4 Configuration 4.2.4 Configure Application Items Parameters Defaults Description Gnd. CT primary rated (5 to 6000)/5 500/5 Primary value from the used ground current transformer current (CT) 4.2.4 Configure Application 4.2.4.1 Configure Inputs and Outputs 4.2.4.1.1 Configure Discrete Inputs Configure Discrete Inputs [PARAMETER / Configure application / Configure discrete inputs] Fig.
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Released 4 Configuration 4.2.4.1.2 Configure Discrete Outputs Items Parameters Defaults Description (Adjust to logic) Close to activate Close to Close to activate (N.O.): The discrete input is analyzed Activate as "enabled" by energizing the input (normally open). Open to activate Open to activate (N.C.): The discrete input is analyzed as "enabled"...
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Released 4 Configuration 4.2.4.1.2.2 Configure Relay Outputs Items Parameters Defaults Description output remark, Preheat)) (Adjust to logic) Output (N.O.) Output Select according to logic of the connected signal (normally (N.O.) open or normally connected) Output (N.C.) (Map Programmable 00 to 299 Default of discrete output 1 Output) Engine...
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Released 4 Configuration 4.2.4.1.2.3 Configure Custom Sequences & Combinations Items Parameters Defaults Description Default of discrete output 6 Centralized alarm Notes See chapter ╚═▷ “4.3.3 Programmable Outputs” for details 4.2.4.1.2.3 Configure Custom Sequences & Combinations General note easYgen offers customer programmable logic "inside". Two setting types are available and described below: •...
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Released 4 Configuration 4.2.4.1.2.3.2 Logic flags 1 to 6 The result is available as Programmable Output »Engine flag {X}«; see chapter ╚═▷ “4.3.3 Programmable Outputs”). If both S1-Delay and S1-Duration are "0", S1 is always TRUE. 4.2.4.1.2.3.2 L ogic flags 1 to 6 Fig.
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Released 4 Configuration 4.2.4.1.3 Configure Analog Inputs Items Parameters Defaults Description Temperature Type 00 to 15 07 SGX See chapter ╚═▷ “4.3.1 Programmable Sensors” If a type (01 or Curve can be Notes higher) with curve loaded ... For temperature curve management and is selected: customization.
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Released 4 Configuration 4.2.4.1.3 Configure Analog Inputs Items Parameters Defaults Description Engine heater Enabled / dis‐ Disabled Notes control abled Selectable only for Analog Input 02 »enabled«: The following related settings will be taken into account -50 to 300 ºC 50 ºC Release the alarm when sensor value is same (-122...
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Released 4 Configuration 4.2.4.1.3 Configure Analog Inputs Items Parameters Defaults Description »enabled«: The following related settings will be taken into account Limit 0 to 1000 kPa 124 kPa Release the alarm when sensor value is same (17.98 or lower than this value and Delay time is over psi, 1.24 bar) Return...
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Released 4 Configuration 4.2.4.1.3 Configure Analog Inputs Items Parameters Defaults Description Fuel pump control Enabled / dis‐ Disabled Notes abled »enabled«: The following related settings will be taken into account 0 to 300 % 10 % Release the alarm when sensor value is same or lower than this value and Delay time is over 0 to 300 % 80 %...
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Released 4 Configuration 4.2.4.1.3 Configure Analog Inputs Items Parameters Defaults Description ... and/or edited (curve) Wire break alarm Warn Warn Alarm type to be released if wire break is detected Shutdown None Enabled if a sensor type is selected: Notes * is filled with the related values and units (temperature, pressure, level) High limit warning...
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Released 4 Configuration 4.2.4.1.4 Configure External Analog Inputs (Ext. AIN24) Items Parameters Defaults Description Pressure Select local pressure unit for display Temperature °C °C Select local temperature unit for display °F 4.2.4.1.4 Configure External Analog Inputs (Ext. AIN24) [PARAMETER / Configure application / Configure inputs/outputs / Configure external inputs / Configure external analog inputs] Items Parameters...
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Released 4 Configuration 4.2.4.1.4 Configure External Analog Inputs (Ext. AIN24) Items Parameters Defaults Description Fuel Level Sensor With selection of the sensor type, all limit warnings and shutdowns below are related to the according range, default value and units; marked with "*" Description Text field for 20 ((empty))
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Released 4 Configuration 4.2.4.1.5 Configure External Discrete Inputs Items Parameters Defaults Description Delay 0 to 3600 The alarm status change must be valid for this period of time before it is released 4.2.4.1.5 Configure External Discrete Inputs [PARAMETER / Configure application / Configure inputs/outputs / Configure external inputs / Configure external inputs / Configure ext.
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Released 4 Configuration 4.2.4.1.6 Configure External Discrete Outputs Items Parameters Defaults Description (Release condition) From Safety On Never Condition "switch" of releasing the input signal From Starting Always Never Input delay 0.0 to 20.0 s 2.0 s The input status must be valid for this period of time before it is released (Description) Text field for 20...
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Released 4 Configuration 4.2.4.1.7 Configure external LEDs 1 Fig. 22: ToolKit-SC: Configure external LEDs Items Parameters Defaults Description Ext. LED enable enabled/disabled disabled Notes All 16 external outputs are enabled/disabled together. »enabled«: The following related settings will be taken into account.
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Released 4 Configuration 4.2.4.1.8 Configure external LEDs 2 Label print Once the configuration of external LEDs is complete, the corresponding LED labels can be printed on paper by means of the “Label print” button in . The following screen opens: Fig.
Released 4 Configuration 4.2.4.2 Configure Engine For description of the available options, settings and the parameter configuration, see ╚═▷ “4.2.4.1.7 Configure external LEDs 1”. 4.2.4.2 Configure Engine [PARAMETER / Configure application / Configure engine] Items Parameters Defaults Description Engine Type Engine type 00 to 39 00 Con‐...
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Released 4 Configuration 4.2.4.2 Configure Engine Items Parameters Defaults Description Start pause time 3 to 60 s 10 s The waiting time before second power up when engine start failed Engine monitoring 0 to 3600 s 10 s Alarms for low oil pressure, high temperature, delay time under speed, under frequency /voltage, charge fail are inactive.
Released 4 Configuration 4.2.4.3 Configure TEST Run Items Parameters Defaults Description Oil Pressure enabled / dis‐ enabled abled 0 to 1000 kPa 200 kPa When generator oil pressure higher than the set value, starter will be disconnected. See the installation instruction. NOTICE! Disable "Firing speed RPM"...
Released 4 Configuration 4.2.4.4 Configure Breakers Items Parameters Defaults Description Daily Time (Day) 1 to 31 »Monthly«: Select a week day Sunday, to Sunday »Weekly«: Select a week day Saturday Time (hour) 0 to 24 h 0 (o'clock) Define the start time (hour) Time (minute) 0 to 59 Define the start time (minute)
Released 4 Configuration 4.2.5.1 Monitoring Generator Items Parameters Defaults Description Delay 0 to 3600 s The alarm status change must be valid for this period of time before it is released Overvoltage enabled/disabled enabled Notes shutdown »enabled«: The following related settings will be taken into account Limit 0 to 200 %...
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Released 4 Configuration 4.2.5.1 Monitoring Generator Items Parameters Defaults Description Underfrequency enabled/disabled enabled Notes warning »enabled«: The following related settings will be taken into account Limit 0 to 200 % 84 % Release the alarm when sensor value is same or lower than (42.0 Hz) this value and Delay time is over Return...
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Released 4 Configuration 4.2.5.1 Monitoring Generator Items Parameters Defaults Description Generator current enabled/disabled enabled Notes alarm »enabled«: The following related settings will be taken into account Limit 0 to 200 % 120 % Release the alarm when sensor value is same or higher (600 A) than this value and Delay time is over Action...
Released 4 Configuration 4.2.5.2 Monitoring Breakers Items Parameters Defaults Description Delay 0 to 3600 s The alarm status change must be valid for this period of time before it is released Overload enabled/disabled disabled Notes »enabled«: The following related settings will be taken into account Action Warn...
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Released 4 Configuration 4.2.5.3 Monitoring Engine Items Parameters Defaults Description Loading speed 0 to 100 % 90 % In AUTO mode the GCB closes if the actual engine speed is (1350 r/ higher than the configured loading speed. This function is min) only used if the MPU input is used.
Released 4 Configuration 4.2.6 Configure Interfaces Items Parameters Defaults Description Limit 0 to 200 % 120 % Release the alarm when sensor value is same or higher (28.8 V) than this value and Delay time is over Return 0 to 200 % 115 % Cancel the alarm when sensor value is same or lower than (27.6 V)
Released 4 Configuration 4.2.6.1 Configure GSM Module Items Parameters Defaults Description »enabled«: The following related settings will be taken into account IP address XXX.XXX.XXX.XXX 192.168.0.144 Subnet mask XXX.XXX.XXX.XXX 255.255.255.0 Gateway XXX.XXX.XXX.XXX 192.168.0.1 Gateway XXX.XXX.XXX.XXX 192.168.0.1 MAC address XX-XX-XX-XX-XX- 25-25-25-25-25-25 SD card Enable SD card enabled/disabled disabled...
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Released 4 Configuration 4.2.6.1.2 GSM Short Message Remote Control International area code must be added. E.g. USA 001... »SMS orders« must be typed-in in the form described below e.g. all letters must be capital! If an easYgen model does not support an information or detail, value will be empty. The following »SMS Orders«...
Released 4 Configuration 4.2.6.2 Configure Ethernet Interface 4.2.6.2 Configure Ethernet Interface General Notes The Ethernet Interface is used for controller monitoring and has two connection modes: • Network Client mode • • Web Server mode • Change of controller's network parameters (e.g. IP address, sub network mask) take effect only after controller restart.
Released 4 Configuration 4.2.7 Configure Maintenance The IP address must be in the same network segment as the IP address of monitoring equipment (e.g. PC). Example: Monitoring equipment IP address is 192.168.50.144, controller IP can be 192.168.50.146, sub network mask (for both) is 255.255.255.0 2. ▷...
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Released 4 Configuration 4.2.7 Configure Maintenance Fig. 25: Schedule Maintenance Items Parameters Defaults Description Notes For Maintenance {x} = 1 to 3: Maintenance {x} enabled/disabled disabled Notes »enabled«: The following related settings will be taken into account Description Text field for 20 ((empty)) Customer specific sensor name letters...
Released 4 Configuration 4.2.8 Configure Counters Items Parameters Defaults Description Indication 4.2.8 Configure Counters [PARAMETER / Configure counters] Items Parameters Defaults Description Engine running hours Time 0 to 65534 hours 0 hours Preset value 0 to 59 min 0 min Preset value Set (push button) PUSH: Preset time is written to the connected easYgen...
Released 4 Configuration 4.2.9 Configure Switchable Parameter Set Items Parameters Defaults Description Total start times Total number of starts 0 to 9999999.9 0.0 kW Electric energy consumed Set (push button) PUSH: Preset kW value is written to the connected easYgen Total B Time 0 to 65534 hours...
Released 4 Configuration 4.2.10 Configure Language / Clock Items Parameters Defaults Description Engine rated speed 0 to 6000 r/min 1500 r/min 4.2.10 Configure Language / Clock [PARAMETER / Configure language / clock] Items Parameters Defaults Description Language Simplified English With "Other" the customer specific (loaded) language (file) Chinese will be used for HMI display.
Released 4 Configuration 4.2.12 Configure HMI Items Parameters Defaults Description Auto mode 4.2.12 Configure HMI [PARAMETER / Configure HMI] Items Parameters Defaults Description Mute buzzer enabled/disabled disabled Disabled: No acoustic signal with alarm/warning Activate status bar color enabled/disabled disabled HMI only: Use a contrast background color of information line area at the bottom of the display? Set display color...
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Released 4 Configuration 4.3.1 Programmable Sensors Sensor Description Remark 5 VOLVO-EC 6 DATCON 7 SGX 8 SGD 9 SGH 10 PT100 11 SUSUKI 12 PRO 13 to 15 Reserved Pressure Sensor 0 Not used Defined resistance range is (0 to 6) KΩ. 1 Custom Res Curve Default is »7 SGX sensor«.
Released 4 Configuration 4.3.2 Programmable Inputs Sensor Description Remark 4 SGH 5 to 15 Reserved Configuration/Setting When reselecting sensors, the sensor curve will be transferred to the standard value. For example, if a temperature sensor is SGX (120°C resistor type), its sensor curve is SGX (120°C resistor type);...
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Released 4 Configuration 4.3.2 Programmable Inputs Alarm type description NO shutdown Release Condition Description Never input inactive Always input is active all the time From crank detecting from start From safety on detecting after safety on run delay Type Description User defined This type offers the following sub selections: •...
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Released 4 Configuration 4.3.2 Programmable Inputs Type Description Override shutdown alarms All shutdown alarms are prohibited except emergence stop.(Means battle mode or override mode) Annunciator mode All outputs are prohibited in this mode Reset Maintenance 1 Controller will set maintenance time and date 1 as default when input is active Reset Maintenance 2 Controller will set maintenance time and date 2 as default when input is active Reset Maintenance 3...
Released 4 Configuration 4.3.3 Programmable Outputs Type Description Switchable rating 1 Alternative configuration is active when the input is active. Users can set different parameters to make it easy to select current configuration via input Switchable rating 2 port. Switchable rating 3 Gas leakage shutdown Connect with detection module warn input port Raise speed (ECU)
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Released 4 Configuration 4.3.3 Programmable Outputs Type Description Pre-lubrication Actions in period of pre-heating to safety run Remote control bit This port is controlled by communication (PC) GSM power enable Power for GSM module (GSM module is reset when GSM communication failed) Open CB Opening a breaker is requested Close GCB...
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Released 4 Configuration 4.3.3 Programmable Outputs Type Description Reserved Reserved Reserved ECU warning alarm Indicate ECU sends a warning signal ECU shutdown alarm Indicate ECU sends a shutdown signal ECU communication failure Indicate controller not communicates with ECU Reserved Reserved Reserved Reserved Reserved...
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Released 4 Configuration 4.3.3 Programmable Outputs Type Description Reserved Emergency Stop Action when emergency stop alarm Start fail Action when failed start alarm Engine stop malfunction Action when failed stop alarm Underspeed warning Action when under speed alarm Underspeed shutdown Action when under speed shuts down Overspeed warning Action when over speed warns...
Released 4 Configuration 4.4 Status Menu Type Description Reserved Fuel level low warning Action when controller has low oil level alarm Reserved Reserved Analog input 4 High limit Status message warning Analog input 4 Low limit Status message warning Analog input 4 High limit Status message shutdown Analog input 4 Low limit...
Released 4 Configuration 4.4.2 ToolKit-SC Status Screens • Alarm • • Log • • Others • • About • • ... and the home screen • in a loop 4.4.2 ToolKit-SC Status Screens General notes ToolKit-SC enables dedicated access to status information summarized into the following screens: Fig.
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Released 4 Configuration 4.4.2 ToolKit-SC Status Screens Items Parameters Description Status and delay Gen status, Breaker status, Remote start Alarms Display of current alarms and warnings Digital inputs 1 start request in AUTO, 2 High temperature, 3 Low oil pressure, 4 User defined, 5 User-defined, 6 User-defined, 7 Lamp test, 8 User defined, Emergency stop Accumulation...
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Released 4 Configuration 4.4.2 ToolKit-SC Status Screens Items Parameters Description SD card Status, Total capacity, Remain capacity Earth fault current Percent Next maintenance time Maintenance 1 to 3 Event Log and Version [PARAMETER / STATUS MENU / Event log and version] Items Parameters Description...
Configure For Using Accessories For configuration see ╚═▷ “4.2 Parameters”. 4.4.3.1 IKD 1 I/O Expansion Board for Woodward Controllers General notes Fig. 27: IKD 1 The IKD 1 is an I/O expansion board, which enables connection of eight discrete inputs and eight relay outputs via CAN bus.
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Released 4 Configuration 4.4.3.1 IKD 1 I/O Expansion Board for Woodward Controllers Parameter Contents Dimensions 168 mm x 128 mm x 51mm Ambient working conditions Temperature: -40 to 85 °C Humidity: 95 %, non-condensing Sealing IP20 Weight Ca. 0.36 kg...
Released 5 Operation Operation • • Front Panel: Operating and Display Elements: See ╚═▷ “4.1.1 Front Panel: Operating and Display Elements” Warning/Alarm Signaling The Alarm type and Warning are visualized through flashing of the LED lights »Alarm« and »Warning« located beside the display. Alarm Indicator LED Warning Indicator LED Alarm Type...
Released 5 Operation 5.2 Operation Modes Acknowledge alarm The alarm reset is done with additional (2 time) pressing the mute/acknowledge button (Alarm LED is no longer flashing). Operation Modes General notes The easYgen offers three operation modes: • AUTO • •...
Released 5 Operation 5.2.3 Operation Mode STOP CAUTION! MANual breaker open/close request can destroy the genset. Take care for genset and supply. 5.2.3 Operation Mode STOP General notes In operation mode STOP, the breaker is open and the engine is not running. This is a configurable operation mode, only.
Released 5 Operation 5.3.2 Stop engine Fig. 28: Engine start procedure 5.3.2 Stop engine The AUTO Stop procedure is going through sub procedures with own timers. easYgen-800 B37691A...
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Released 5 Operation 5.3.2 Stop engine The remaining time of each of the timers initiated is shown in the display. When started via “Remote Stop (off Load)” input, start procedures is the same as described below but breaker open relay is deactivated. Fig.
Released 5 Operation 5.3.3 MANual START/STOP 5.3.3 MANual START/STOP Engine control is separated from breaker management. Breaker(s) must be manually opened/closed (supply should be in normal range). MANual Start ⚙ 1. ▷ Press the MAN button ▶ The LED next to the button will illuminate to confirm the operation 2. ▷...
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Released 5 Operation 5.4.1 Disconnect during cranking If the speed sensor (»Firing speed RPM«) is not selected, the rotating speed displayed on the controller is calculated from generator frequency and the number of poles. If the generator frequency (»Firing speed Hz«) is not selected, the relative power quantity will neither be registrated nor displayed (e.g.
(if idle run be set). During this time, please watch for engine’s running situations and AC generator’s voltage and frequency. If abnormal, stop genset running and check all wires connection according to this manual If there is any other question, please contact your local Woodward support 7. ▷ easYgen-800...
Released 7 Interfaces and Protocols 7.1 J1939 Interfaces and Protocols J1939 Cummins ISB/ISBE Terminals of Connector B Remark controller Fuel relay output Start relay output Connect with starter coil directly Auxiliary output port Expand 30A relay, ECU power Set Auxiliary output 1 as “ECU power” battery voltage of 01, 07, 12, 13 is supplied by relay...
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Released 7 Interfaces and Protocols 7.1 J1939 Cummins QSX15-CM570 Terminals of 50 pins connector Remark controller Fuel relay output Oil spout switch Start relay output Connect to starter coil directly Terminals of controller 9 pins connector Remark CAN GND SAE J1939 shield-E CAN communication shielding line(connect with ECU terminal only) CAN(H) SAE J1939 signal-C...
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Released 7 Interfaces and Protocols 7.1 J1939 Terminals of OEM connector of Remark controller engine CAN(H) Impedance 120 Ω connecting line is recommended. CAN(L) Impedance 120 Ω connecting line is recommended. Detroit Diesel DDEC III-IV / Common J1939 Terminals of CAN port of engine Remark controller...
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Released 7 Interfaces and Protocols 7.1 J1939 MTU ADEC (Smart Module) / ECU8 Terminals of ADEC (X1port) Remark controller Fuel relay output X1 10 X1 Terminal 9 Connected to negative of battery Start relay output X1 34 X1 Terminal 33 Connected to negative of battery Terminals of controller SMART (X4 port) Remark...
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Released 7 Interfaces and Protocols 7.1 J1939 Terminals of “Data bus” Remark controller connector CAN GND CAN communication shielding line(connect with controller’s terminal only) CAN(H) Impedance 120 Ω connecting line is recommended. CAN(L) Impedance 120 Ω connecting line is recommended. Volvo EDC4 / TD520, TAD520 (optional), TD720, TAD720 (optional), TAD721, TAD722, and TAD732 Terminals of...
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Released 7 Interfaces and Protocols 7.1 J1939 Terminals of Engine 42 pins port Remark controller CAN GND CAN communication shielding line(connect with controller’s this terminal only) CAN(H) 1,35 Impedance 120 Ω connecting line is recommended. CAN(L) 1,34 Impedance 120 Ω connecting line is recommended. Battery Engine 2 pins Remark...
Released 8 Technical Specifications Technical Specifications Ambient Items Contents Power Supply Operating Voltage 8.0 V to 35.0 V , Continuous Power Supply. Reverse polarity protected Maximum supply Short Time 80 V (5-10 s) voltage Long Time 50 V Minimum supply 6.5 V voltage Maximum operating...
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Released 8 Technical Specifications Items Contents Maximum frequency Generator: 99.5 Hz Frequency resolution 0.1 Hz (10 .. 99 Hz) Frequency accuracy ±0.1 Hz Nominal CT secondary rating Overload Max.: 10 A Measurement Current Accuracy Alternator Frequency 50 Hz/60 Hz Case Dimension 237 mm ×...
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Released 8 Technical Specifications Items Contents Fuel Relay Output Rated 10 Adc, 24 Vdc running stand alone, rated 5 Adc, 24 Vdc when running in parallel with the STARTER relay Rated 2 Adc 24 Vdc, inductive (according to UL 6200) Auxiliary Relay Output (1 ..
Released 8 Technical Specifications 8.1 Measuring and Monitoring Display • 480 × 272 TFT LCD with backlight, multilingual interface (including English, Chinese • or other languages) which can be chosen at the site, making commissioning convenient for factory personnel • LCD wear-resistance and scratch resistance due to hard screen acrylic; •...
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Released 8 Technical Specifications 8.1 Measuring and Monitoring • Frequency Hz • • For generator, controller has over and under voltage, over and under frequency, loss • of phase, phase sequence wrong, over and reverse power, over current functions Load •...
Released 9 Appendix 9.1 Alarms and Warnings Appendix Alarms and Warnings 9.1.1 Alarm Classes Alarm class Visible in the LED and horn Open GCB Shut-down Engine blocked display engine until acknowledge Warn This alarm does not interrupt the operation of the unit. An output of the centralized alarm occurs and the “Horn”...
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Released 9 Appendix 9.1.2 Warnings Type Description Charge alternator low When the controller detects that charger voltage has fallen below the pre-set voltage value, it will initiate a warning alarm. Battery undervoltage When the controller detects that start battery voltage has fallen below the pre- set value, it will initiate a warning alarm.
Released 9 Appendix 9.1.3 Shutdown Alarms Type Description GSM Communication fail When select GSM enable but the controller couldn’t detect GSM model, controller sends corresponding warning signal. Ground fault If earth fault detection is enabled, the controller will initiate a shutdown alarm it it detects that the earth fault current has exceeded the pre-set value and the selected action is “Warn”, it will initiate a warning alarm.
Released 9 Appendix 9.1.4 Trip and Stop Alarms Type Description Low oil pressure When the controller detects that the oil pressure has fallen below the pre-set value, it will initiate a shutdown alarm. Level sensor wire break When the controller detects that the level sensor is open circuit and the action select “Shutdown”, it will initiate a shutdown alarm.
Released 9 Appendix 9.1.5 Trip Alarms Type Description Ground fault If earth fault detection is enabled, the controller it will initiate a trip and stop alarm if it detects that the earth fault current has exceeded the pre-set value and the action select “Trip and Stop”. 9.1.5 Trip Alarms On initiation of the trip condition the controller will de-energize the ‘Close Generator’...
Released 9 Appendix 9.3 Data Telegrams Symptoms Possible Solutions Check if the connections from the controller to the engine and the output ports settings are correct. ECU warning or shutdown Get information from the LCD of the alarm page; If there is a detailed alarm, check the respective engine.
Released 9 Appendix 9.3.1.2 Modbus Communication Protocol 9.3.1.2 Modbus Communication Protocol When communication command is sent to the slave, corresponding slave receives the communication command, then removes address code, and read the information. If no mistakes, it will execute commands, and sends the result back to the master. Response information includes address code, function code, data and error check code (CRC).
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Released 9 Appendix 9.3.1.6 Data Field code, data field and the CRC code. The data of data field is in double bytes with every two bytes for a group, and high byte is in advance. 05_hex Force Single Coil Master uses this command to save a single coil data into bit registers in the device (such as ATS transfer control).
Released 9 Appendix 9.3.1.7 Error Check Code (CRC) Function # 06 (06_hex) – Preset Single Register Request: Data sequence Data signification Register address Register value (2-byte) Byte count Response: Data sequence Data signification Register address Register value (2-byte) Byte count 9.3.1.7 Error Check Code (CRC) The Error Check Code allows the receiving device to detect a packet that has been...
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Released 9 Appendix 9.3.1.7 Error Check Code (CRC) 3. ▷ (If the LSB was 0): Repeat Step 3 (another shift). (If the LSB was 1): Exclusive OR the CRC register with the polynomial value A001 hex (1010 0000 0000 0001). 4. ▷ Repeat Steps 3 and 4 until 8 shifts have been performed.
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Released 9 Appendix 9.3.1.7 Error Check Code (CRC) Example: Read 3 holding registers @ Function Code 03_hex (slave address ☼ 01_hex, starting address 0026_hex) Address Data(Hex) 0026_hex 0027_hex 0028_hex Request Bytes Example (Hex) Slave address 01 Send to the slave 01 Function code 03 Read Holding Registers Starting address...
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Released 9 Appendix 9.3.1.7 Error Check Code (CRC) Example: Read coil @ Function Code 05_hex (slave address 01_hex, starting ☼ address 0002_hex is addressed as 1.) Address Data(Hex) 0000 0001 0002 Request Bytes Example (Hex) Slave address 01 Send to the slave 01 Function code 05 Force Single Coli Starting address...
Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address code 1 byte Error code 1 byte CRC code 2 bytes illegal function code The function code received in the query is NO allowed slave action illegal data address The data address received in the query is NO allowed slave address illegal data value A value contained in the query data field is NO allowed slave value 9.3.2...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Reserved (MSB) 1bit Emergency Stop 1 for active 1bit Over Speed 1 for active 1bit Under Speed 1 for active 1bit Loss of Speed Signal 1 for active 1bit Over Frequency 1 for active...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Reserved 1bit Flexible Sensor 1 1 for active 1bit Open Flexible Sensor 1 1 for active 1bit High Flexible Sensor 1 Low 1 for active 1bit Reserved 1bit Flexible Sensor 2 1 for active...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Reserved 1bit Reserved 1bit Reserved 1bit Aux Input 1 Shutdown 1 for active 1bit Aux Input 2 Shutdown 1 for active 1bit Aux Input 3 Shutdown 1 for active 1bit Aux Input 4 Shutdown 1 for active...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Expansion Switch 1 for active 1bit Input Com Fail Expansion Switch 1 for active 1bit Output Com Fail Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Input 3 ELE Trip 1 for active 1bit Input 4 ELE Trip 1 for active 1bit Input 5 ELE Trip 1 for active 1bit Input 6 ELE Trip 1 for active 1bit Input 7 ELE Trip...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Loss of Exciting 1 for active 1bit Earth Fault 1 for active 1bit Negative Seq Current 1 for active 1bit Reserved...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Reserved 1bit Breaker Warn 1 for active 1bit Temp Sensor Open 1 for active 1bit Warn High Temp Warn 1 for active 1bit Low Temp Warn 1 for active 1bit Reserved 1bit...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1bit Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Reserved 2Bytes Emergency Stop 1 for active 1bit Input Status Digital Input 1 Status 1 for active 1bit...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Expansion Switch 1, 1 for active 1bit Input 8 Expansion Switch 2, 1 for active 1bit Input 1 Expansion Switch 2, 1 for active 1bit Input 2 Expansion Switch 2, 1 for active 1bit...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Expansion Switch 1, 1 for active 1bit Output 3 Expansion Switch 1, 1 for active 1bit Output 4 Expansion Switch 1, 1 for active 1bit Output 5 Expansion Switch 1, 1 for active 1bit...
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Released 9 Appendix 9.3.2 Read Holding Registers 03_hex Address Items Description Bytes Count Reserved 1bit Reserved 1bit Reserved 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved 1 for active 1bit Reserved...
Released 9 Appendix 9.3.3 Force Single Coil 05H_hex Address Items Description Bytes Count Reserved 2Bytes 9.3.3 Force Single Coil 05H_hex If an easYgen model does not support an information or detail, value will be empty. Address Item Description Remote Start Key 1 for active Remote Stop Key 1 for active...
Released 9 Appendix 9.3.4 Preset Single Register 06H_hex Address Item Description Reserved 1 for active 9.3.4 Preset Single Register 06H_hex 9.3.4.1 Generator Status If an easYgen model does not support an information or detail, value will be empty. Items Description At Rest This status has no ―delay value Pre-heating...
Released 9 Appendix 9.3.4.3 Breaker Status 9.3.4.3 Breaker Status If an easYgen model does not support an information or detail, value will be empty. Items Description Load Off This status has no ―delay value Reserved Gen Closed This status has no ―delay value Opening Transfer Rest Reserved...
Released 10 Glossary and List of Abbreviations Glossary and List of Abbreviations Circuit Breaker Current Transformer Discrete Input Discrete (Relay) Output Engine Control Unit Failure Mode Indicator Generator Circuit Breaker (speed) Governor; rpm regulator Human Machine Interface e.g., a front panel with display and buttons for interaction Current Mains Circuit Breaker...
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