Advertisement

Quick Links

IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PUMP 40C100 WB
Manual : 582.030.110-UK - 2403
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
AIRLESS
Date: 12/03/24
Supersede : 08/02/19
Modif.: Update
l
: 33 (0)4 76 41 60 60

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PUMP 40C100 WB AIRLESS and is the answer not in the manual?

Questions and answers

Summary of Contents for SAMES KREMLIN PUMP 40C100 WB AIRLESS

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher ...
  • Page 2: Eu Declaration Of Conformity

    dッ」オsゥァョ@eョカ・ャッー・@idZ@fWeaTfVbMTXaUMTWVUMbSaRMXXWPdfeWSaUd DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY EU DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Equipment type AIRLESS PUMP 40C100 WB The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 3 dッ」オsゥァョ@eョカ・ャッー・@idZ@fWeaTfVbMTXaUMTWVUMbSaRMXXWPdfeWSaUd Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 4 dッ」オsゥァョ@eョカ・ャッー・@idZ@fWeaTfVbMTXaUMTWVUMbSaRMXXWPdfeWSaUd DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY UK DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the UK statutory requirements. Equipment type AIRLESS PUMP 40C100 WB The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 5 dッ」オsゥァョ@eョカ・ャッー・@idZ@fWeaTfVbMTXaUMTWVUMbSaRMXXWPdfeWSaUd Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation des normes désignées du Royaume-Uni suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material mit den folgenden Rechtsvorschriften für bezeichnete Normen des Vereinigten Königreichs übereinstimmt/ El fabricante declara que el equipo designado a continuación se ajusta a la siguiente legislación de normas designadas del Reino Unido/ Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 6: Installation And Safety Instructions

    IMPORTANT documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher  38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 7: General Safety Instructions

    Current legislation requires that an air relief valve be fitted in the air supply circuit to the air motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply the air motor with excessive air pressure that may cause injury. SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 8 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...
  • Page 9: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 10: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 11 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 12 IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher  38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 13 • Install the seal (13a / 13c), the washer (12) and the ball (17) onto the exhaust valve (6). • Screw the exhaust valve (6) into the piston. The seal must be blocked by screwing the exhaust valve (6) strongly. If necessary replace seal (8) when reinstalling cylinder (2). SAMES KREMLIN - 1 - N° : 578.160.110-UK-2403...
  • Page 14 Install new seals if it is necessary, after having lubricated them with PTFE grease, Lubricate the piston and the inside of the cylinder to prevent from damaging the seals, Install new parts if it is necessary. SAMES KREMLIN - 2 - N° : 578.160.110-UK-2403...
  • Page 15 'TECHNILUB' grease 560.440.101 (10 ml / 0.0026 US gal) Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 0.013 US gal) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN - 3 - N° : 578.160.110-UK-2403...
  • Page 16 Doc. 573.394.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 23/10/18 / Actualización KREMLIN REXSON  SAMES Ersatzteilliste Annule/Cancels/ KREMLIN ; 40-50 WB  40C100 WB Piezas de repuesto Ersetzt/Anula : 07/03/12 AIRLESS PUMP, model 40C100 WB POMPE AIRLESS, modèle 40C100 WB...
  • Page 17 1"G stainless steel tipo MM 1"G 24 905 210 404 Coude MF 1" inox Elbow, model MF 1" Winkelnippel, Edelstahl, Codo, tipo MH 1" de inox stainless steel AG 1" - IG 1" SAMES KREMLIN Doc. / Dok : 573.394.050...
  • Page 18 M 3/4 NPT - M 3/8 NPT stainless steel 23 049 596 000 Canne de purge inox Drain rod, stainless steel, Entleerungsrohr, Caña de purga inox Ø 16 Ø 16 Ø 16 Edelstahl Ø 16 SAMES KREMLIN Doc. / Dok : 573.394.050...
  • Page 19 Saugschlauch caña de aspiración - 051 221 000 Chariot (2 bras) Cart (2 arms) Fahrgestell (2 Arme) Carretilla (2 brazos) - 056 100 199 Panneau de fixation Fixing plate Befestigungsplatte Panel de fijación SAMES KREMLIN Doc. / Dok : 573.394.050...
  • Page 20 - Länge 1,6 m - 240 bar) -Longitud 1,6 m length - 240 bar) - 240 bar / 3480 psi) - 056 100 199 Panneau de fixation Fixing plate Befestigungsplatte Panel de fijación SAMES KREMLIN Doc. / Dok : 573.394.050...
  • Page 21 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln. * Piezas de mantenimiento preventivas. N S : no suministrado. SAMES KREMLIN Doc. / Dok : 573.394.050...
  • Page 22 Doc. 573.046.050 Modif. / Änderung : # 044 630 400  NC Pièces de rechange Spare parts list Date/Datum/Fecha : 27/06/17 (ind. 9a / Pos. 9a) Ersatzteilliste + # 144 630 720 Annule/Cancels/ Piezas de repuesto (ind. 9b / Pos. 9b) Ersetzt/Anula : 21/05/14 MOTEUR A AIR, modèle 2000-4 &...
  • Page 23: Air Motor

    Qté 18 046 180 010 Bague de frottement Seal, ring O-Ring Anillo de deslizamiento 19 129 400 902 Joint (pochette de 10) Seal (package of 10) Dichtring (10er Pack) Junta (bolsa de 10) SAMES KREMLIN Doc. / Dok. : 573.046.050...
  • Page 24 Nota : Las bombas cuyo número de serie es > a 17 AJ 1291 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.046.050...
  • Page 25 M 3/4 BSP - 3/4 NPS M 3/4 BSP - 3/4 NPS AG 3/4 BSP - 3/4 NPS M 3/4 BSP - 3/4 NPS (alimentation en air) (air supply) (Luftzufuhr) (alimentación en aire) SAMES KREMLIN Doc. / Dok. : 573.046.050...
  • Page 26 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 27 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 28 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 29: Fluid Section

    Doc. 573.397.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 02/11/18 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 07/03/12 HYDRAULIQUE, FLUID SECTION, modèle C100 WB model C100 WB (Clapet d'aspiration : 1") (Suction valve : 1") HYDRAULIKTEIL,...
  • Page 30  Flat seal (x 5)  Flachdichtung (5 Stück)  Junta plana (bolsa de 5) 1 27 044 960 801 Raccord d'adaptation Fitting Nippel Racor 28 050 040 318 Joint torique O Ring O-Ring Junta O Ring SAMES KREMLIN Doc. / Dok. : 573.397.050...
  • Page 31 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.397.050...
  • Page 32  Cuerpo de cartucho NC / NS  Segment  Segment  Segment  Segmento NC / NS  Joint O-Ring noir  O-Ring seal, black  O-Ring, schwarz  Junta tórica negra NC / NS SAMES KREMLIN Doc. / Dok. : 573.397.050...
  • Page 33 Doc. 573.403.050 Modif. / Änderung : Pièces de rechange Rep. / Ind. : 7 NC / NS  016 470 000 Spare parts list Date/Datum/Fecha : 08/03/22 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 26/03/21 EQUIPEMENT D'AIR / AIR SUPPLY / LUFTAUSRÜSTUNG / EQUIPO DE AIRE Avec 1 détendeur / with 1 air regulator / mit 1 Druckminderer / con 1 manorreductor, Mod.
  • Page 34 Tubería ∅ int. 16 (avec écrous 3/4 NPS) (with nuts, 3/4 NPS) (mit Muttern 3/4 NPS) (con tuercas 3/4 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 35 Straigth fitting with nut Gerader Nippel mit Racor recto con tuerca 1/4 NPS 1/4 NPS Mutter 1/4 NPS 1/4 NPS 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 36 Tubería ∅ int. 10 (con écrous 3/8 NPS) (with nuts, 3/8 NPS) Muttern 3/8 NPS) tuercas 3/8 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 37 Coude FF 3/4" Elbow, FF 3/4" Winkelnippel, IG 3/4" Codo, HH 3/4" 33 050 102 215 Raccord MM 3/4" Fitting, double male, 3/4" Doppelnippel, Racor MM 3/4" AG 3/4 " - AG 3/4 " SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 38 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern * Piezas de mantenimiento preventivas. nur komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 39 Doc. 573.327.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 15/11/18 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/10/11 FILTRE PRODUIT HP, modèle 3/4 inox HP FLUID FILTER, model 3/4 stainless steel HP MATERIALFILTER, Modell 3/4 Edelstahl FILTRO PRODUCTO AP, tipo 3/4 inox Ind.
  • Page 40 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 41 Sieb Nr. 20 (510 µ) Tamiz n° 20 (510 µ) - 000 161 030 Tamis n° 30 (750 µ) Screen n° 30 (750 µ) Sieb Nr. 30 (750 µ) Tamiz n° 30 (750 µ) SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 42 Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con tornillos, rondelles et écrous screws, washers and Schrauben, Scheiben arandelas y tuercas nuts und Muttern SAMES KREMLIN Doc. / Dok. 573.327.050...
  • Page 43 Doc. 573.035.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 24/03/21 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 05/11/18 DETENDEUR DE ATOMIZING AIR REGULATOR PULVERISATION 151.740.200 ZERSTÄUBERLUFTSET MANORREDUCTOR DE PULVERIZACIÓN...
  • Page 44 DETENDEUR DE ATOMIZING AIR REGULATOR PULVERISATION 151.740.300 ZERSTÄUBERLUFTSET MANORREDUCTOR DE PULVERIZACIÓN SAMES KREMLIN Doc. / Dok. 573.035.050...
  • Page 45 El regulador se monta : - en el equipo de aire de las bombas AIRLESS con una relación de presión 40 bar máxima. OJO : instalar una pistola AIRMIX  adaptada a la presión que aporta la bomba. SAMES KREMLIN Doc. / Dok. 573.035.050...
  • Page 46: Airless Pump

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 47 Comply with the usual instructions of spray gun servicing (refer to spray gun manual).  FILTER If the pump is equipped with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter manual). SAMES KREMLIN - 1 - N° : 578.030.110-UK-1810...
  • Page 48 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 49 On FLOWMAX  pump, leakage of fluid at the Check bellow. bottom of the air motor. Spraying trouble. Refer to spray gun manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.029.110-UK-1810...
  • Page 50 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 51: Operating Principle

    (E) x the pump ratio.  To adjust the fluid flow rate, turn the regulator knob (D) (pantone 382 colour knob) (Gauge E). The pumps are intensive™ ones or FLOWMAX ® ones (with bellow). SAMES KREMLIN - 1 - N° : 578.029.120-UK-1810...
  • Page 52 Protective clothing (gloves, protective masks, glasses, hearing protective earplug, protective clothing) should be worn to comply with the recommendations. The working area must be correctly ventilated. 2-1 PUMP SUPPLIED IN SUCTION STANDARD INTENSIVE™ PUMP FLOWMAX ® AIRLESS PUMP SAMES KREMLIN - 2 - N° : 578.029.120-UK-1810...
  • Page 53 Wetting-cup (only for intensive™ pump) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a screen n° 12 (filtration size : 280 µ or 55 mesh). The screen is recommended for the use of an AIRLESS gun fitted with a nozzle model 20.
  • Page 54 FLOWMAX ® fluid section) is shut : it would damage the bellows.  Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 4 - N° : 578.029.120-UK-1810...
  • Page 55: Safety Device

    A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 5 - N° : 578.029.120-UK-1810...
  • Page 56: Technical Features

    IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher  38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 57 ∅ 16 mm / 5/8" Pump air supply hose (minimum ID for a 5m / 16.5 ft length) : ∅ 9.52 mm / 3/8" ID AIRLESS fluid hose (between pump fluid outlet and spray gun) : SAMES KREMLIN - 1 - N° : 578.061.120-UK-2403...
  • Page 58 " Ind. " Ind. " Ind. " 15.75 36.2 1.38 36.5 1.43 2.36 211.5 Ø 7x15 Ø 0.27 x 0.6 Ø 17 Ø 0.67 Ø 9 Ø 0.35 Ø 9 Ø 0.35 SAMES KREMLIN - 2 - N° : 578.061.120-UK-2403...
  • Page 59: Installation

    SERIE / SERIAL Number given by Sames. The two first numbers indicate the manufacturing year.  TEMPERATURE CLASS - PUMP, MODEL 40C100 WB Temperature class Maximum surface temperature 450° C / 842°F SAMES KREMLIN - 3 - N° : 578.061.120-UK-2403...
  • Page 60 The 1 m / 39.37" distance can be modified if the analysis conducted by the user requires it. NB: Choose the appropriate pump to ensure that the working pressure supplied is suitable for the selected gun. SAMES KREMLIN - 4 - N° : 578.061.120-UK-2403...

Table of Contents