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Summary of Contents for Promac PBD-2140V
- Page 1 12-2017 Metal Lathe PBD-2140V Metalldrehbank Tour à métaux Schweiz / Suisse France TOOL France / PROMAC JPW (TOOL) AG 57, rue du Bois Chaland, Z.I. du Bois Chaland Tämperlistrasse 5 case postale 2935 FR-91029 Evry Cedex CH-8117 Fällanden Switzerland www.promac.fr...
- Page 2 CE-Conformity Declaration CE-Konformitätserklärung Déclaration de Conformité CE Product / Produkt / Produit: Metal lathe / Metalldrehbank / Tour à métaux PBD-2140V Brand / Marke / Marque: PROMAC Manufacturer / Hersteller / Fabricant: JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden Schweiz / Suisse / Switzerland We hereby declare that this product complies with the regulations Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht...
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Page 3: Table Of Contents
(Original) 1.0 About this Manual This manual is provided by PROMAC, covering the safe operation and maintenance procedures for a PROMAC Model PBD- 2140V Metal Lathe. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The machine has been designed and constructed to provide consistent, long- term operation if used in accordance with the instructions as set forth in this document. -
Page 4: Important Safety Instructions
13. Make all machine adjustments or maintenance with the machine unplugged from the power source. 3.0 IMPORTANT SAFETY 14. Remove adjusting keys and wrenches. Form a habit of INSTRUCTIONS checking to see that keys and adjusting wrenches are removed from the machine before turning it on. READ ALL INSTRUCTIONS BEFORE USING THIS LATHE. - Page 5 Familiarize yourself with the following safety notices used in this manual: WARNING: This means that if precautions are not heeded, it may result in serious, or possibly even fatal, injury. CAUTION: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.
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Page 6: Designated Use And Limitations To Use
The machine is intended for indoor use. The protection rating of the electrical installation is IP 54. To avoid tipping, the machine must be bolted down with two anchor bolts. If used for other purposes, PROMAC disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. -
Page 7: Specifications
4.0 Specifications Model number .................................... PBD-2140V Stock number……………………………………………………………………....................... PBD-2140V Motor and electricals: Motor type……………………………………………………....................DC-motor, variable speed Motor power ....................................0.6 kW Power supply ................................1~230V, PE, 50Hz Protection class....................................IP54 Listed load amps ....................................2.2 A Capacities: Centre height .................................... - Page 8 4.1 Spindle nose mounting: Figure 4-1: Spindle nose mounting 4.2 Anchor bolt hole pattern: Figure 4-2: Lathe Bed anchor bolt pattern WARNING: To avoid tipping, the machine must be bolted down with two anchor bolts (not provided).
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Page 9: Machine Description
5.0 Machine Description Figure 5-2: Machine description Figure 5-1: Machine description N ..........Spindle power ON/OFF A ..........Change gear quadrant O .......... Spindle forward/reverse B ...............Pulley cover P ........Variable speed select knob C ..............Headstock Q ............Emergency Stop D .......... -
Page 10: Setup And Assembly
Splash guard Failure to comply may result in serious injury. Chip tray The PBD-2140V Metal Lathes are rated at 1~230V, PE, 50Hz Cabinet stand (Optional, PBD2140V-807) power supply. The machines come with a plug designed for Coolant facility (Optional, 59500112) use on a circuit with a grounded outlet. -
Page 11: Extension Cords
the outlet is properly grounded. Do not modify the plug Remove the pulley cover (C, Fig 5-1) to change the belt provided with the tool. position. The green/yellow conductor is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding 8.2 Change gear setup conductor to a live terminal. -
Page 12: Taper Turning With Tailstock
8.3 Taper turning with tailstock 8.5 Three jaw universal chuck Mount the work piece fitted with the drive dog between With this universal chuck, cylindrical, triangular and hexagonal centres. The drive dog is driven by the face plate. stock may be clamped (Fig 8-5). Lubricate the tailstock centre with grease to prevent tip from overheating. -
Page 13: Live Centre
8.7 Live centre (Optional) The live centre (Fig 8-7) is mounted in ball bearings. Its use is highly recommended for speeds above 500 RPM. Figure 8-7: Live centre To eject the live centre, fully retract the tailstock quill. Figure 8-9: Follow rest Set the fingers (2) snug but not overly tight. -
Page 14: Operating Controls
9.0 Operating Controls 10.2 Chucking Refer to Figure 9-1: Do not exceed the max speed of the work holding device. N ........... Spindle power ON/OFF Jaw teeth and scroll must always be fully engaged. Otherwise chuck jaws may break and fly off in rotation (Fig 10-1). O .......... -
Page 15: Cutting Tool Setup
10.3 Cutting Tool Setup 10.5 Manual turning The cutting angle is correct when the cutting edge is in line Apron travel (S, Fig 10-6), cross travel (T) and top slide travel with the centre axis of the work piece. Use the point of the (U) can be operated for longitudinal and cross feeding. -
Page 16: Thread Cutting
11.0 User-Maintenance 10.7 Thread cutting Threading is performed in multiple passes with a threading tool. WARNING: Each depth of cut should be about 0,2mm and become less for Before any intervention on the machine, disconnect it from the finishing passes. electrical supply, pull the mains plug. -
Page 17: Troubleshooting
Dispose all packaging material in an environmental friendly manner. Dispose coolant in an environmentally friendly manner. Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized institution. 14.0 Available Accessories Refer to the PROMAC price list. -
Page 18: Replacement Parts
15.0 Replacement Parts PBD-2140V Assembly Breakdown -1... - Page 19 PBD-2140V Parts List for Breakdown -1 Index Part Description Size Qty. 101 ------ PBD1830V-1 ......HEXAGON SOCKET HEAD CAP SCREW DIN 912 ..M5×25 ......4 102 ------ PBD1830V-2 ......SPLIT WASHER DIN 127 ........... 5 ........4 103 ------ PBD1830V-103 ....... D.C.MOTOR ............. 83ZYT005A ....1 ----------- PBD1830V-103B ....
- Page 20 ----------- PBD2140-160 ......FRONT PANEL ............not shown ....1 ----------- PBD2140V-161 ....... THREAD CHART ............not shown ....1 ----------- PBD1830V-162 ....... WARNING LABEL ............. not shown ....1 ----------- PBD1830V-163 ....... PROMAC LOGO PLATE ..........not shown ....1...
- Page 21 PBD-2140V Assembly Breakdown -2...
- Page 22 PBD-2140V Parts List for Breakdown -2 Index Part Description Size Qty. 201 ------ PBD1830V-201 ....... HANDLE ......................1 202 ------ PBD1830V-202 ....... TIGHTENING NUT QUADRUPLICATE TOOL HOLDER ........1 203 ------ PBD1830V-203 ....... WASHER QUADRUPLICATE TOOL HOLDER ..........1 204 ------ PBD1830V-204 .......
- Page 23 PBD-2140V Assembly Breakdown -3...
- Page 24 PBD-2140V Parts List for Breakdown -3 Index Part Description Size Qty. 301 ------ PBD1830V-39 ......SET SCREW DIN 914 ..........M8×8 ......1 302 ------ PBD1830V-302 ....... FIXING NUT HANDWHEEL ........M8, H=16mm ....1 303 ------ PBD1830V-303 ....... HANDWHEEL LATHE SLIDE ................1 304 ------ PBD1830V-40 ......
- Page 25 PBD-2140V Assembly Breakdown -4...
- Page 26 PBD-2140V Parts List for Breakdown -4 Index Part Description Size Qty. 401 ------ PBD1830V-401 ....... LOCKING WAHSER..................2 402 ------ PBD1830V-402 ....... TOOTHED WHEEL ............ Z=75 ......1 403 ------ PBD1830V-403 ....... TOOTHED WHEEL ............ Z=30 ......1 404 ------ PBD1830V-404 ....... COLLAR AXLE SHAFT ..................2 405 ------ PBD1830V-405 .......
- Page 27 PBD-2140V Assembly Breakdown -5...
- Page 28 PBD-2140V Parts List for Breakdown -5 Index Part Description Size Qty. 501 ..PBD1830V-501 ....... CLAMPIND LEVER TAIL-STOCK ..............1 502 ..PBD1830V-502 ....... CLAMPING LEVER TAILSTOCK SLEEVE ............1 503 ..PBD1830V-503 ....... SPLIT TAPER SOCKET TAILSTOCK SLEEVE ............. 1 504 ..
- Page 29 PBD-2140V Assembly Breakdown -6 PBD-2140V Parts List for Breakdown -6 Index Part Description Size Qty. 601 ..PBD1830V-601 ....... SUPPORT ...................... 1 602 ..GB7085-5-12 ......SOCKET HD SCREW ..........M5 × 12 mm ....2 603 ..PBD1830V-603 ....... SHAFT ......................1 604 ..
- Page 30 PBD-2140V Assembly Breakdown -7 PBD-2140V Parts List for Breakdown -7 Index Part Description Size Qty. 701 ..PBD1830V-701 ....... SCREW ......................5 702 ..PBD1830V-702 ....... TIGHTENING SCREW ..................5 703 ..PBD1830V-703 ....... SLIDE JAW ....................5 704 ..
- Page 31 PBD-2140V Assembly Breakdown -8 PBD-2140V Parts List for Breakdown -8 Index Part Description Size Qty. 801 ..PBD2140V-801 ....... LEFT STAND ....................1 802 ..PBD2140V-802 ....... CONNECTING PLATE ..................1 803 ..GB617086-8 ......HEX NUT ..............M8 ......10 804 ..
- Page 32 PBD-2140V Assembly Breakdown -9 PBD-2140V Parts List for Breakdown -9 Index Part Description Size Qty. 901 ..PBD1830V-901 ....... NOZZLE ......................1 902 ..PBD1830V-902 ....... OUTLET PIPE ....................1 903 ..PBD1830V-903 ....... RETURNING PIPE ..................1 904 ..
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Page 33: Wiring Diagrams
16.0 Wiring Diagrams PBD-2140V ……………….1~230V, PE, 50Hz... - Page 34 PBD-2140V Electrical Parts List Designation Model Quantity Note Electromagnetic switch KJD17GF PBD1830V-E1 Reverse Switch F/R ZH-A PBD1830V-E2 EMC Filter NF213A6/02 250VAC 6A PBD1830V-E3 Emergency stop ZB2-BE102C PBD1830V-E4 Circuit board JYMC-220A-I 230VAC 6.0ADC PBD1830V-E5 Potentiometer WX14-12 4K7 PBD1830V-E6 Speed display and sensor...
- Page 35 Les CG peuvent être envoyées sur demande par poste ou par e-mail . JPW (Tool) AG se réserve le droit d'effectuer des changements sur le produit et les accessoires à tout moment. JPW (Tool) AG Tämperlistrasse 5, CH-8117 Fällanden Switzerland www.promac.ch...
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