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Summary of Contents for Promac PBD-1830V
- Page 1 Metal Lathe PBD-1830V Metalldrehbank Tour à métaux France Schweiz / Suisse TOOL France / PROMAC JPW (TOOL) AG 57, rue du Bois Chaland, Z.I. du Bois Chaland Tämperlistrasse 5 case postale 2935 FR-91029 Evry Cedex CH-8117 Fällanden Switzerland www.promac.fr...
- Page 2 CE‐Conformity Declaration CE‐Konformitätserklärung Déclaration de Conformité CE Product / Produkt / Produit: Metal lathe / Metalldrehbank / Tour à métaux PBD‐1830V Brand / Marke / Marque: PROMAC Manufacturer / Hersteller / Fabricant: JPW (Tool) AG, Tämperlistrasse 5, CH‐8117 Fällanden Schweiz / Suisse / Switzerland We hereby declare that this product complies with the regulations Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht Par la présente, nous déclarons que ce produit correspond aux directives suivantes 2006/42/EC Machinery Directive Maschinenrichtlinie Directive Machines 2014/30/EU electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique designed in consideration of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100:2010 EN ISO 23125:2015 EN 60204‐1:2006/AC2010 EN 61000‐6‐2:2005 EN 61000‐6‐4:2007/A1:2011 Responsible for the Documentation / Dokumentations‐Verantwortung / Responsabilité de Documentation: ...
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Page 3: Table Of Contents
EN Operating Instructions (Original) 1.0 About this Manual This manual is provided by PROMAC, covering the safe operation and maintenance procedures for a PROMAC Model PBD‐ 1830V Metal Lathe. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The machine has been designed and constructed to provide consistent, long‐ term operation if used in accordance with the instructions as set forth in this document. Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it. 2.0 Table of Contents Section Page 1.0 About this manual ............................ 3 2.0 Table of contents ............................. 3 3.0 Important safety instructions ........................ 4 ~6 ... -
Page 4: Important Safety Instructions
13. Make all machine adjustments or maintenance with the machine unplugged from the power source. 3.0 IMPORTANT SAFETY 14. Remove adjusting keys and wrenches. Form a habit of INSTRUCTIONS checking to see that keys and adjusting wrenches are removed from the machine before turning it on. READ ALL INSTRUCTIONS BEFORE USING THIS LATHE. 15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after ... - Page 5 Familiarize yourself with the following safety notices used in this manual: WARNING: This means that if precautions are not heeded, it may result in serious, or possibly even fatal, injury. CAUTION: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage. SAVE THESE INSTRUCTIONS WARNING: These symbols blow advise that you follow the correct safety procedures when using this machine. Read and understand the entire user manual before attempting assembly or Any work piece stock extending the rear machine operation. end of the headstock must be covered on its entire length. High danger of injury Do not operate this machine under the Always wear approved working outfit influence of drugs, alcohol or medication Wear safety goggles. Wear ear protection. ...
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Page 6: Designated Use And Limitations To Use
3.1 Designated use and limitations to use The machine is designed for turning and drilling machinable metal and plastic materials only. The workpiece must allow to safely be loaded, supported and clamped. The machine is intended for indoor use. The protection rating of the electrical installation is IP 54. To avoid tipping, the machine must be bolted down with two anchor bolts. If used for other purposes, PROMAC disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. WARNING: The machine is not suitable for machining magnesium…high danger to fire ! Never place your fingers in a position where they could contact any rotating parts or chips. Check the save clamping of the work piece before starting the machine. Don’t exceed the clamping range of the chuck. Work pieces longer than 3 times the chucking diameter need to be supported by the tailstock or a steady rest. Avoid small chucking diameters at big turning diameters. Avoid short chucking lengths and small chucking contact. Do not exceed the max speed of the work holding device. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely. Use recommended accessories; improper accessories may be hazardous. Maintain tools with care. Keep cutting tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. Do not attempt to adjust or remove tools during operation. Never stop a rotating chuck or workpiece with your hands. Choose a small spindle speed when working unbalanced work pieces and for threading and tapping operations. Any work piece stock extending the rear end of the headstock must be covered on its entire length. High danger of injury! Long work pieces may need a steady rest support. A long and thin work piece can suddenly bend at high speed rotation. Never move the tailstock or tailstock quill while the machine is running. Remove cutting chips with the aid of an appropriate chip hook when the machine is at a standstill only. Measurements and adjustments may be carried out when the machine is at a standstill only. Maintenance and repair work may only be carried out after the machine is protected against accidental starting, pull the mains plug. Remove loose items and unnecessary work pieces from the area before starting the machine. Rotate workpiece by hand before applying power. Use lowest speed when starting new workpiece. Tighten all locks before operating. 3.2 Remaining hazards When using the machine according to regulations some remaining hazards may still exist. The rotating work piece and chuck can cause injury. Thrown and hot work pieces and cutting chips can lead to injury. Chips and noise can be health hazards. Be sure to wear personal protection gear such as safety goggles and ear protection. The use of incorrect mains supply or a damaged power cord can lead to injuries caused by electricity. ... -
Page 7: Specifications
4.0 Specifications Model number .................................... P BD‐1830V Stock number……………………………………………………………………. ...................... P BD‐1830V Motor and electricals: Motor type……………………………………………………. .................... D C‐motor, variable speed Motor power .................................... 0 .6 kW Power supply ................................ 1 ~230V, PE, 50Hz Protection class .................................... I P54 Listed load amps .................................... 2 .2 A Capacities: Centre height .................................... 9 0 mm ... - Page 8 4.1 Spindle nose mounting: Figure 4‐1: Spindle nose mounting 4.2 Anchor bolt hole pattern: Figure 4‐2: Lathe Bed anchor bolt pattern WARNING: To avoid tipping, the machine must be bolted down with two anchor bolts (not provided). ...
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Page 9: Machine Description
5.0 Machine Description Figure 5‐2: Machine description Figure 5‐1: Machine description N .......... S pindle power ON/OFF A .......... Change gear quadrant O .......... Spindle forward/reverse B ..............Pulley cover P ........ Variable speed select knob C .............. Headstock Q ............Emergency Stop D ........... Chuck and chuck guard R .......... Spindle speed display ... -
Page 10: Setup And Assembly
6.0 Setup and Assembly Warning: The machine is heavy (75 kg)! Assure the sufficient load capacity and proper condition of your lifting devices. WARNING: Never step underneath suspended loads. Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply To avoid tipping, the machine must be bolted down with two may cause serious injury. anchor bolts (not provided). To avoid twisting the bed, make sure the setup surface is 6.1 Unpacking and clean up absolutely flat and level. Remove all contents from shipping crate and compare parts to Loosen anchor bolts, shim and tighten bolts if needed. the contents list in this manual. If shipping damage or any part shortages are identified, contact your distributor. Do not The machine must be level to be accurate ! discard crate or packing material until drill press is assembled and running satisfactorily. Clean all rust protected surfaces with kerosene or a light 7.0 Electrical Connections ... -
Page 11: Extension Cords
the outlet is properly grounded. Do not modify the plug provided with the tool. Remove the pulley cover (C, Fig 5‐1) to change the belt The green/yellow conductor is the equipment‐grounding position. conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment‐grounding conductor to a live terminal. 8.2 Change gear setup Use only 3‐wire extension cords with grounding plugs. Remove the pulley cover. Repair or replace damaged or worn cord immediately. The rotational speed of the lead screw, and hence the rate of feed of the cutting tool, is determined by the gear 7.2 Extension cords ... -
Page 12: Taper Turning With Tailstock
8.3 Taper turning with tailstock 8.5 Three jaw universal chuck Mount the work piece fitted with the drive dog between With this universal chuck, cylindrical, triangular and hexagonal centres. The drive dog is driven by the face plate. stock may be clamped (Fig 8‐5). Lubricate the tailstock centre with grease to prevent tip from overheating. Figure 8‐5: Three jaw universal chuck To hold big diameter stock, a set of OD chuck jaws is supplied. The jaws need to be inserted to the chuck in the correct order. Use Molykote Paste G (or adequate grease) to lubricate the jaws. Figure 8‐3: Taper turning between centres To turn a taper, offset the tailstock, loosen the locking screws (Z, Fig 8‐3) and use screws (Y) to adjust. 8.6 Four jaw independent chuck (Optional) After taper turning, the tailstock must be returned to its This ... -
Page 13: Live Centre
8.7 Live centre (Optional) The live centre (Fig 8‐7) is mounted in ball bearings. Its use is highly recommended for speeds above 500 RPM. Figure 8‐7: Live centre To eject the live centre, fully retract the tailstock quill. Figure 8‐9: Follow rest Set the fingers (2) snug but not overly tight. Lubricate the fingers to prevent premature wear. 8.8 Steady rest and follow rest The rests prevent flexing of long and thin work pieces under pressure from the tool. The steady rest (Fig 8‐8) serves as a support for longer shafts and ensures a safe and chatter free operation. Figure 8‐8: Steady rest The follow rest (Fig 8‐9) is mounted on the carriage and follows the movement of the tool. ... -
Page 14: Operating Controls
9.0 Operating Controls 10.2 Chucking Refer to Figure 9‐1: Do not exceed the max speed of the work holding device. N ........... Spindle power ON/OFF Jaw teeth and scroll must always be fully engaged. Otherwise chuck jaws may break and fly off in rotation (Fig 10‐1). O .......... S pindle forward/reverse P ........ Variable speed select knob Q ............ Emergency Stop R .......... S pindle speed display Figure 10‐1: Poor jaw engagements Avoid long workpiece extensions. Parts may bend (Fig 10‐2) or fly off (Fig 10‐3). Use tailstock or rest to support. Figure 9‐1: Operating Controls Figure 10‐2: Workpiece too long 10.0 Machine Operation 10.1 Cutting execution Before starting the machine check the proper chucking. Close the chuck guard and pulley cover before you start the machine. ... - Page 15 10.3 Cutting Tool Setup 10.5 Manual turning The cutting angle is correct when the cutting edge is in line Apron travel (S, Fig 10‐6), cross travel (T) and top slide travel with the centre axis of the work piece. Use the point of the (U) can be operated for longitudinal and cross feeding. tailstock centre as a gauge and shims under the tool to obtain the correct centre height (Fig 10‐5). Figure 10‐5: Cutting tool setup Use a minimum of two screws to clamp the cutting tool. Avoid large tool extensions. Figure 10‐6: Machine controls 10.4 Recommended spindle speeds The correct feed depends on the material to be cut, the cutting ...
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Page 16: 0.7 Thread Cutting
10.7 Thread cutting 11.0 User‐Maintenance Threading is performed in multiple passes with a threading tool. WARNING: Each depth of cut should be about 0,2mm and become less for Before any intervention on the machine, disconnect it from the finishing passes. electrical supply, pull the mains plug. Failure to comply may A) To cut inch and metric threads cause serious injury. Set the machine up for the desired threading pitch (see An important security factor is the cleaning of the machine, of chapter 8.2). bed, carriage and slides, of the floor and the surrounding places. Select the lowest possible spindle speed. Loose objects could come into contact with the moving chuck Engage the halve nut (V, Fig 10‐6). or workpiece, creating hazards. NOTE: The halve nut must stay engaged during the entire Empty the chip tray regularly. ... -
Page 17: Troubleshooting
12.0 Troubleshooting Symptom Possible Cause Correction * Lathe unplugged from wall, or motor. Check all plug connections. Fuse blown, or circuit breaker tripped. Replace fuse, or reset circuit breaker. Lathe will not start. Cord damaged. Replace cord. Chuck guard not closed. Close chuck guard. Pulley cover removed Install pulley cover Extension cord too light or too long. Replace with adequate size and length cord. Lathe does not come up to speed. Low current. Contact a qualified electrician. Base on uneven surface. Locate lathe on even floor. Lathe not bolted to the floor Bolt machine to the floor Unbalanced workpiece Reduce speed Improve chucking length or diameter, support Workpiece deflection on tailstock end Lathe vibrates excessively. Tool deflection Reduce tool length Slide backlash Adjust slides Slides running dry Lubricate with oil Dull tool tip Re‐sharpen or change tool Chip load too high Reduce depth of cut or feed ... -
Page 18: Replacement Parts
15.0 Replacement Parts PBD‐1830V Assembly Breakdown ‐1 ... - Page 19 PBD‐1830V Parts List for Breakdown ‐1 Index Part No. No. Description Size Qty. 101 ‐ ‐‐‐‐‐ PBD1830V‐1 ...... H EXAGON SOCKET HEAD CAP SCREW DIN 912 .. M 5×25 ...... 4 102 ‐ ‐‐‐‐‐ PBD1830V‐2 ...... S PLIT WASHER DIN 127 ........... 5 ........ 4 103 ‐ ‐‐‐‐‐ PBD1830V‐103 ....... D .C.MOTOR ............. ........ 1 ...
- Page 20 PBD‐1830V Assembly Breakdown ‐2 ...
- Page 21 PBD‐1830V Parts List for Breakdown ‐2 Index Part No. No. Description Size Qty. 201 .. PBD1830V‐201 ....... H ANDLE .............. ........ 1 202 .. PBD1830V‐202 ....... T IGHTENING NUT QUADRUPLICATE TOOL HOLDER ........ 1 203 .. PBD1830V‐203 ....... W ASHER QUADRUPLICATE TOOL HOLDER .... ........ 1 204 .. PBD1830V‐204 ....... T HREADED BOLT QUADRUPLICATE TOOL HOLDER . ........ 1 205 .. PBD1830V‐23 ...
- Page 22 PBD‐1830V Assembly Breakdown ‐3 ...
- Page 23 PBD‐1830V Parts List for Breakdown ‐3 Index Part No. No. Description Size Qty. 301 .. PBD1830V‐39 ...... S ET SCREW DIN 914 .......... M 8×8 ...... 1 302 .. PBD1830V‐302 ....... F IXING NUT HANDWHEEL ........ M 8, H=16mm .... 1 303 .. PBD1830V‐303 ....... H ANDWHEEL LATHE SLIDE ........ ........ 1 304 .. PBD1830V‐40 ...... S PRING PIECE ............ ........ 1 305 .. PBD1830V‐41 ...
- Page 24 PBD‐1830V Assembly Breakdown ‐4 ...
- Page 25 PBD‐1830V Parts List for Breakdown ‐4 Index Part No. No. Description Size Qty. 401 .. PBD1830V‐401 ....... L OCKING WAHSER ........... ........ 2 402 .. PBD1830V‐402 ....... T OOTHED WHEEL ............ Z =75...... 1 403 .. PBD1830V‐403 ....... T OOTHED WHEEL ............ Z =30...... 1 404 .. PBD1830V‐404 ....... C OLLAR AXLE SHAFT .......... ........ 2 405 .. PBD1830V‐405 ...
- Page 26 PBD‐1830V Assembly Breakdown ‐5 ...
- Page 27 PBD‐1830V Parts List for Breakdown ‐5 501 .. PBD1830V‐501 ....... C LAMPIND LEVER TAIL‐STOCK ........ ........ 1 502 .. PBD1830V‐502 ....... C LAMPING LEVER TAILSTOCK SLEEVE ..... ........ 1 503 .. PBD1830V‐503 ....... S PLIT TAPER SOCKET TAILSTOCK SLEEVE .... ........ 1 504 .. PBD1830V‐504 ....... T AILSTOCK SLEEVE .......... ........ 1 505 .. PBD1830V‐505 ....... T AILSTOCK HOUSING .......... ........ 1 506 .. PBD1830V‐506 ....... T AILSTOCK SPINDLE .......... ........ 1 507 .. PBD1830V‐64 ...
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Page 29: Wiring Diagrams
16.0 Wiring Diagrams PBD‐1830V ……………….1~230V, PE, 50Hz ... - Page 30 PBD‐1830V Electrical Parts List Designation Model Quantity Note Electromagnetic switch KJD17GF 1 Reverse Switch F/R ZH‐A 1 EMC Filter NF213A6/02 250VAC 6A 1 Emergency stop ZB2‐BE102C 1 Circuit board JYMC‐220A‐I 230VAC 6.0ADC 1 Potentiometer WX14‐12 4K7 1 Speed display and sensor JD011 5V 1 DC Motor 83ZYT005A 1 ...
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