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York SUNLINE 2000 DM 048 Technical Manual

Single package gas/electric units and single package air conditioners
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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DM 036, 048, 060 & 072
3, 4, 5 & 6 NOMINAL TONS
10.0 SEER (3, 4 & 5 TONS), 9.0 EER (6 TONS)
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

YORK Sunline 2000™ units are convertible single package
air conditioners with a common cabinet and a common roof
curb for the 3, 4, 5 and 6 ton sizes. The units were designed
for light commercial and commercial applications. They can
easily be installed on a roof curb, slab, roof jack or frame.
All units include:
•
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Manufactured under the quality standards of ISO9001
Simplicity
TM
•
Control Board
•
Copper tube/aluminum fin coils
•
Easy access to all components
•
Rigging holes in base rails for lifting
•
Fork lift slots on three sides
•
Single point power connection
•
Complete factory package - tested, charged and wired
•
CSA agency listing on all units
WARRANTY
•
Factory Limited Parts Warranty
•
One-year parts warranty
•
A Five-year parts warranty on the compressor and
electric heat elements.
•
Ten-year parts warranty on the gas-fired heat
exchangers.
036-21502-003-A-1105

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Summary of Contents for York SUNLINE 2000 DM 048

  • Page 1: Description

    FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline 2000™ units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4, 5 and 6 ton sizes. The units were designed for light commercial and commercial applications.

  • Page 2: Table Of Contents

    DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES .

  • Page 3: Product Nomenclature

    036-21502-003-A-1105 PRODUCT NOMENCLATURE Unitary Products Group...
  • Page 4 PRODUCT NOMENCLATURE - Continued None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch SS Drain Pan SS Drain Pan &...
  • Page 5 036-21502-003-A-1105 Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, &...
  • Page 6 Technicoat Condenser Coil & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
  • Page 7 036-21502-003-A-1105 WF Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Phase Monitor WG Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Coil Guard WH Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. Coil WK Intelli-Comfort w/Mod Link Controller, Technicoat Evap.
  • Page 8 CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS &...
  • Page 9 036-21502-003-A-1105 Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond.
  • Page 10 QG Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Coil Guard, Hinged Filter Door & Toolless Access Panels QH Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Simplicity Intelli-Comfort Controller, & Technicoat Evap. Coil, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Evap.

  • Page 11: Features

    • BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Simplicity™ INTELLI- Comfort™, Novar, Honeywell, Johnson, and CPC.

  • Page 12: Factory-Installed Options

    • BAS - Building Automation System Controls Simplicity™ INTELLI-Comfort™ CONTROL - The York® Simplicity™ INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sen- sor, and an outside air sensor. There are provisions for a...

  • Page 13: Field-Installed Accessories

    Simplicity™ INTELLI-Comfort™ with MOD LINK CON- • TROL - The York® Simplicity™ INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol.
  • Page 14 • ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly. Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.

  • Page 15: Sound Power Rating

    036-21502-003-A-1105 TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE SPEED 1,200 0.60 1,600 0.55 HIGH 0.80 2,000 0.45 HIGH 1.00 2,200 HIGH 1.35 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only.

  • Page 16: Dm036 Cooling Capacities (3 Ton)

    TABLE 5: DM036 COOLING CAPACITIES (3 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 1750 1475 1200 1050 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 1750 1475 1200 1050 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.

  • Page 17: Dm048 Cooling Capacities (4 Ton)

    036-21502-003-A-1105 TABLE 6: DM048 COOLING CAPACITIES (4 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2000 1800 1600 1400 1200 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2000 1800 1600 1400 1200 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.

  • Page 18: Dm060 Cooling Capacities (5 Ton)

    TABLE 7: DM060 COOLING CAPACITIES (5 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.

  • Page 19: Dm072 Cooling Capacities (6 Ton)

    036-21502-003-A-1105 TABLE 8: DM072 COOLING CAPACITIES (6 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2700 2550 2400 2100 1800 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2700 2550 2400 2100 1800 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.

  • Page 20: Supply Air Blower Performance (3 Ton Belt Drive) - Side Duct Application

    TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 1700 1600 1500 1400 1300 1200 1100 1000 UNIT FLOW 0.90 TONNAGE WATTS 1700 1600 1500 1400 1055 1, 2 1300 1036 1066 1200...

  • Page 21: Supply Air Blower Performance (4 Ton Belt Drive) - Side Duct Application

    036-21502-003-A-1105 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2000 1900 1800 1700 1, 2 1600 1500 1400 1300 1200 UNIT FLOW 0.90 TONNAGE WATTS 2000 1103 1270 1900 1085 1210 1800...

  • Page 22: Supply Air Blower Performance (5 Ton Belt Drive) - Side Duct Application

    TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT AIR FLOW 0.20 TONNAGE WATTS 2500 1059 1560 1077 2400 1032 1405 1054 2300 1005 1260 1024 2200 1160 1002 2100 1060 1, 2 2000 1900 1800 1700...

  • Page 23: Supply Air Blower Performance (6 Ton Belt Drive) - Side Duct Application

    036-21502-003-A-1105 TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 3200 1150 2325 1182 3000 1100 2010 1129 2800 1045 1700 1074 2600 1425 1015 1, 2 2400 1240 2200 2000 1800 UNIT...

  • Page 24: Supply Air Blower Performance (3 - 6 Ton Direct Drive) - Side Duct Application

    TABLE 13: SUPPLY AIR BLOWER PERFORMANCE (3 - 6 TON DIRECT DRIVE) - SIDE DUCT APPLICATION UNIT MOTOR SPEED TONNAGE 1684 1487 1996 1804 1681 2400 2290 2150 2461 UNIT MOTOR SPEED TONNAGE) 1430 1324 1246 1635 1508 1416 1990 1911 1816 2101...

  • Page 25: Static Resistances

    036-21502-003-A-1105 TABLE 15: STATIC RESISTANCES DESCRIPTION 1000 0.07 ECONOMIZER ELECTRIC 7-15KW 0.04 HEATERS 20-30KW 0.06 BOTTOM DUCT CONNECTIONS 0.06 COOLING ONLY 0.08 1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables. 2.

  • Page 26: Electrical Data - Dm036 & 048 Direct Drive Without Powr'd Convenience Outlet

    TABLE 17: ELECTRICAL DATA - DM036 & 048 DIRECT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 18.0 230-1-60 18.0 208-3-60 11.4 230-3-60 11.4 460-3-60 575-3-60 208-1-60 24.4 230-1-60 24.4 208-3-60 14.1 230-3-60 14.1 460-3-60 575-3-60 1.

  • Page 27: Electrical Data - Dm060 & 072 Direct Drive Without Powr'd Convenience Outlet

    036-21502-003-A-1105 TABLE 18: ELECTRICAL DATA - DM060 & 072 DIRECT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 28.9 230-1-60 28.9 208-3-60 16.0 230-3-60 16.0 460-3-60 66.5 575-3-60 208-3-60 18.9 230-3-60 18.9 460-3-60 575-3-60 58.4 1. HACR Type per NEC. 2.

  • Page 28: Electrical Data - Dm036 & 048 Belt Drive Without Powr'd Convenience Outlet

    TABLE 19: ELECTRICAL DATA - DM036 & 048 BELT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 18.0 230-1-60 18.0 208-3-60 11.4 230-3-60 11.4 460-3-60 575-3-60 208-1-60 24.4 230-1-60 24.4 208-3-60 14.1 230-3-60 14.1 460-3-60 575-3-60 1.

  • Page 29: Electrical Data - Dm060 & 072 Belt Drive Without Powr'd Convenience Outlet

    036-21502-003-A-1105 TABLE 20: ELECTRICAL DATA - DM060 & 072 BELT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 28.9 230-1-60 28.9 208-3-60 16.0 230-3-60 16.0 460-3-60 66.5 575-3-60 208-3-60 18.9 230-3-60 18.9 460-3-60 575-3-60 58.4 1. HACR Type per NEC. 2.

  • Page 30: Electrical Data - Dm036 & 048 Direct Drive With Powr'd Convenience Outlet

    TABLE 21: ELECTRICAL DATA - DM036 & 048 DIRECT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 18.0 230-1-60 18.0 208-3-60 11.4 230-3-60 11.4 460-3-60 575-3-60 208-1-60 24.4 230-1-60 24.4 208-3-60 14.1 230-3-60 14.1 460-3-60 575-3-60 1.

  • Page 31: Electrical Data - Dm060 & 072 Direct Drive With Powr'd Convenience Outlet

    036-21502-003-A-1105 TABLE 22: ELECTRICAL DATA - DM060 & 072 DIRECT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 28.9 230-1-60 28.9 208-3-60 16.0 230-3-60 16.0 460-3-60 66.5 575-3-60 208-3-60 18.9 230-3-60 18.9 460-3-60 575-3-60 58.4 1. HACR Type per NEC. 2.

  • Page 32: Electrical Data - Dm036 & 048 Belt Drive With Powr'd Convenience Outlet

    TABLE 23: ELECTRICAL DATA - DM036 & 048 BELT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 18.0 230-1-60 18.0 208-3-60 11.4 230-3-60 11.4 460-3-60 575-3-60 208-1-60 24.4 230-1-60 24.4 208-3-60 14.1 230-3-60 14.1 460-3-60 575-3-60 1.

  • Page 33: Electrical Data - Dm060 & 072 Belt Drive With Powr'd Convenience Outlet

    036-21502-003-A-1105 TABLE 24: ELECTRICAL DATA - DM060 & 072 BELT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 28.9 230-1-60 28.9 208-3-60 16.0 230-3-60 16.0 460-3-60 66.5 575-3-60 208-3-60 18.9 230-3-60 18.9 460-3-60 575-3-60 58.4 1. HACR Type per NEC. 2.

  • Page 34: Pg. # 25 Physical Data

    TABLE 25: PHYSICAL DATA MODELS EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) FILTERS CHARGE TABLE 26: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE Centrifugal Blower (Dia. x Wd. in.) Fan Motor HP (Direct Drive) Fan Motor HP (Belt Drive) Rows Deep Fins Per Inch Face Area (Sq.

  • Page 35: Typical Field Power & Control Wiring

    036-21502-003-A-1105 COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT UNIT TERMINAL TERMINALS STRIP TB1 24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224. COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER LED 1 LED 2...

  • Page 36: Unit Dimensions (3 - 6 Ton Cooling Only/ Electric Heat) Front View

    FIGURE 3 - UNIT DIMENSIONS (3 - 6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW 036-21502-003-A-1105 Unitary Products Group...

  • Page 37: Unit With Economizer Rainhood

    036-21502-003-A-1105 FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Unitary Products Group DETAIL “A” DETAIL “B”...

  • Page 38: Unit Dimensions (Rear View)

    FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) FILTER ACCESS BLOWER MOTOR ACCESS DOT PLUGS FIELD-SUPPLIED DISCONNECT SWITCH LOCATION MOUNTING BRACKET FOR DICONNECT SWITCH (Shipped attached to the blower housing inside the blower compartment) WIRING ENTRY (See Detail “B”) DISCONNECT SWITCH LOCATION AND MOTOR ACCESS PANEL FOR UNIT WITH “BELT-DRIVE”...

  • Page 39: Typical Applications

    036-21502-003-A-1105 FIGURE 9 - TYPICAL APPLICATIONS Unitary Products Group...

  • Page 40: Four And Six Point Loading

    BACK OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT FIGURE 10 - FOUR AND SIX POINT LOADING TABLE 30: DM 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DM036 Cooling/ Electric DM036N04 DM036D06 DM036N08 DM036D10 DM048 Cooling/ Electric DM048(D,N)06 DM048(D,N)10 DM060 Cooling/ Electric...

  • Page 41: Roof Curb Dimensions

    036-21502-003-A-1105 TABLE 32: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS ACCY. FIGURE 11 - ROOF CURB DIMENSIONS Unitary Products Group DM (Cooling Only) (Gas/Electric) Economizer Motorized Damper 5 - 7 kW Electric Heater 10 - 15 kW 20 - 30 kW Roof Curb Barometric Relief / Fixed Air Damper Belt-Drive Blower...

  • Page 42: Guide Specifications

    GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline 2000 units are convertible single package- units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 43 036-21502-003-A-1105 internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Refrigerant Circuit and Refrigerant Safety Components shall include: Independent fixed-orifice expansion devices. Filter drier/strainer to eliminate any moisture or for- eign matter.
  • Page 44 BAS READY ECONOMIZER (BELIMO ACTUATOR WITHOUT A CONTROLLER) • HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS • 2" PLEATED FILTERS • DISCONNECT SWITCH • SUPPLY AIR SMOKE DETECTOR • RETURN AIR SMOKE DETECTOR Supersedes: 036-21502-002-B-0504 5005 York Drive 036-21502-003-A-1105 Norman 73069...

This manual is also suitable for:

Sunline 2000 dm 036Sunline 2000 dm 060Sunline 2000 dm 072

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