York Sunline 2000 Technical Manual
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York Sunline 2000 Technical Manual

York Sunline 2000 Technical Manual

Single package gas/electric units and single package
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See also: User Manual , Instruction and Installation Manual
TECHNICAL GUIDE (R-407C)
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DC 036, 048, 060 & 076
3, 4, 5 & 6.3 NOMINAL TONS
(50 HZ EXPORT)
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®

DESCRIPTION

YORK Sunline 2000
air conditioners with a common cabinet and a common roof
curb for the 3, 4, 5 and 6.3 ton sizes. The units were designed
for light commercial and commercial applications. They can
easily be installed on a roof curb, slab, roof jack or frame.
All units include:
•
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Manufactured under the quality standards of ISO9001
•
Simplicity
•
Copper tube/aluminum fin coils
•
Easy access to all components
•
Rigging holes in base rails for lifting
•
Fork lift slots on three sides
•
Single point power connection
•
Complete factory package - tested, charged and wired
637367-XTG-B-1110
TM
units are convertible single package
®
Control Board

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Summary of Contents for York Sunline 2000

  • Page 1: Description

    637367-XTG-B-1110 ® DESCRIPTION YORK Sunline 2000 units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4, 5 and 6.3 ton sizes. The units were designed TECHNICAL GUIDE (R-407C) for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.

  • Page 2: Table Of Contents

    637367-XTG-B-1110 TABLE OF CONTENTS DESCRIPTION ......1 LIST OF TABLES PRODUCT NOMENCLATURE ....3 Tbl.

  • Page 3: Product Nomenclature

    637367-XTG-B-1110 PRODUCT NOMENCLATURE D C 048 N04 A 7 A AA 1 0 1 2 4 A Product Category Product Style D = A/C, Single Pkg. A = Style A Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. C = R-407C SS Drain Pan CPC Controller, DFS, APS...

  • Page 4: Features

    637367-XTG-B-1110 FEATURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every application. The Simplicity® control board used in this product will effectively operate the cooling system down to All units are self-contained and assembled on full perimeter 0°F when this product is applied in a comfort cooling...
  • Page 5 • BAS Controls - York’s Sunline™ series units offer fac- the unit. tory mounted BAS controls such as Novar, Honeywell, Johnson, and CPC.

  • Page 6: Unit Cutaway

    637367-XTG-B-1110 Electric heat accessory location 20 Gauge aluminized Power ventor motor with steel tubular heat exchanger post purge cycle Belt drive or Direct drive High efficiency HACR blower compressor breaker Economizer hood Copper tube/ aluminum fin condensing coil Knockout for side power entry Slide-in economizer...

  • Page 7: Factory-Installed Options

    637367-XTG-B-1110 FACTORY-INSTALLED OPTIONS • COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- hail guard kit. MIZERS - Includes a slide-in / plug-in damper assembly •...
  • Page 8 637367-XTG-B-1110 • HIGH ALTITUDE NATURAL GAS - Burner orifices and damper should be mounted over the opening in the pilot orifices are provided for proper furnace operation at return air panel. With horizontal ductwork, the accessory altitudes up to 6,000 feet. should be mounted on the return air duct.

  • Page 9: Sound Power Rating

    637367-XTG-B-1110 TABLE 1: SOUND POWER RATING SOUND POWER (db 10 Watts) BLOWER UNIT Octave Band Centerline Frequency (Hz) dB(A) SIZE dB(A) SPEED 1,000 2,000 4,000 8,000 10Ft. 1,200 0.60 1,600 0.55 HIGH 0.80 2,000 0.45 HIGH 1.00 2,200 HIGH 1.35 1.

  • Page 10: Dc036 Cooling Capacities (3 Ton)

    637367-XTG-B-1110 TABLE 4: DC036 COOLING CAPACITIES (3 TON) Air On Temperature of Air on Condenser Coil Evap. 35°C 41°C 46°C 52°C Sensible Capacity Sensible Capacity Sensible Capacity Sensible Capacity Total  Tot.  Total  Tot.  Total  Tot.  Total  Tot.  Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C)

  • Page 11: Dc048 Cooling Capacities (4 Ton)

    637367-XTG-B-1110 TABLE 5: DC048 COOLING CAPACITIES (4 TON) Air On Temperature of Air on Condenser Coil Evap. 35°C 41°C 46°C 52°C Sensible Capacity Sensible Capacity Sensible Capacity Sensible Capacity Total  Tot.  Total  Tot.  Total  Tot.  Total  Tot.  Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C)

  • Page 12: Pg. # 6 Dc060 Cooling Capacities (5 Ton)

    637367-XTG-B-1110 TABLE 6: DC060 COOLING CAPACITIES (5 TON) Air On Temperature of Air on Condenser Coil Evap. 35°C 41°C 46°C 52°C Sensible Capacity Sensible Capacity Sensible Capacity Sensible Capacity Total  Tot.  Total  Tot.  Total  Tot.  Total  Tot.  Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C)

  • Page 13: Dc076 Cooling Capacities (6.3 Ton)

    637367-XTG-B-1110 TABLE 7: DC076 COOLING CAPACITIES (6.3 TON) Air On Temperature of Air on Condenser Coil Evap. 35°C 41°C 46°C 52°C Sensible Capacity Sensible Capacity Sensible Capacity Sensible Capacity Total  Tot.  Total  Tot.  Total  Tot.  Total  Tot.  Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C) Return Dry Bulb (°C)

  • Page 14: Supply Air Blower Performance (3 & 4 Ton Direct Drive) - Side Duct Application

    637367-XTG-B-1110 TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (3 & 4 TON DIRECT DRIVE) - SIDE DUCT APPLICATION AVAILABLE EXTERNAL STATIC PRESSURE-Pa* UNIT MOTOR SPEED TONNAGE WATTS WATTS WATTS WATTS WATTS 0.80 0.78 0.74 0.79 0.77 0.75 0.72 0.67 0.70 0.69 0.67 0.64 0.62...

  • Page 15: Supply Air Blower Performance (5 Ton Belt Drive) - Side Duct Application

    637367-XTG-B-1110 TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION AVAILABLE EXTERNAL STATIC PRESSURE-Pa* UNIT FLOW TONNAGE WATTS WATTS WATTS WATTS WATTS WATTS WATTS 1.18 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1.13...

  • Page 16: Supply Air Blower Performance (6.3 Ton Belt Drive) - Side Duct Application

    637367-XTG-B-1110 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (6.3 TON BELT DRIVE) - SIDE DUCT APPLICATION AVAILABLE EXTERNAL STATIC PRESSURE-Pa* UNIT FLOW TONNAGE WATTS WATTS WATTS WATTS WATTS WATTS WATTS 1.50 1150 2325 1182 2425 1.42 1100 2010 1129 2090 1157 2150 1185 2225...

  • Page 17: Belt Drive Motor And Drive Data

    637367-XTG-B-1110 TABLE 11: BELT DRIVE MOTOR AND DRIVE DATA ADJUSTABLE MOTOR PULLY FIXED BLOWER PULLY BELT MOTOR BLOWER PITCH MODEL RANGE PITCH DIA. BORE PITCH DIA. BORE FRAME SERVICE DESIG- DESIG- LENGTH (RPM) SIZE FACTOR NATION NATION inch inch inch inch inch 5 TON...

  • Page 18: Electrical Data: 3 - 6.3 Ton

    637367-XTG-B-1110 TABLE 14: ELECTRICAL DATA: 3 - 6.3 TON Compressors Min. Max Fuse / OD Fan Size Blower Electric Heater Heater Heater Circuit Brkr Voltage Motor (Tons) Motor Model No. Amps Ampacity Size RLA Each LRA Each (Amp) (Amps) None 13.4 380-3-50 2CE04510746...

  • Page 19: Physical Data

    637367-XTG-B-1110 TABLE 15: PHYSICAL DATA MODELS 305 X 254 305 X 254 305 X 254 305 X 254 Centrifugal Blower Dia. x Wd. mm (in) (12 X 10) (12 X 10) (12 X 10) (12 X 10) EVAPORATOR BLOWER Fan Motor HP (Direct Drive) ---- ---- Fan Motor HP (Belt Drive)

  • Page 20: Typical Field Power & Control Wiring

    637367-XTG-B-1110 TYPICAL POWER WIRING TYPICAL CONTROL WIRING THERMOSTAT CONTROL TERMINALS TERMINAL BLOCK Smoke Detector Jumper 24 VAC Class 2 TERMINALS ON A LIMITED NUMBER OF THERMOSTATS Second stage heating not required on single stage heating units. Second stage cooling not required on single stage cooling units. Jumper is required if there is no Smoke Detector circuit.

  • Page 21: Unit Dimensions (3 - 6 Ton Cooling Only/ Electric Heat) Front View

    637367-XTG-B-1110 mm[inch] 2089 1140 445 [17 165 [6 445 [17 171 [6 FIGURE 3 - UNIT DIMENSIONS (3 - 6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW 111 [4 178 [7] mm[inch] 2089 1140 445 [17 165 [6 445 [17 171 [6 819 [32 FIGURE 4 - UNIT DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW...

  • Page 22: Unit With Economizer Rainhood

    637367-XTG-B-1110 1140 mm[inch] DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD 1140 305 [12] DETAIL “B” mm[inch] 419 [16 FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Johnson Controls Unitary Products...

  • Page 23: Unit Dimensions (Rear View)

    637367-XTG-B-1110 76 [3] mm[inch] 117 [4 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) TABLE 19: MINIMUM CLEARANCES CLEARANCE (mm / In.) LOCATION 610 / 24.0 (Cooling/Electric Heat) Filter Access Front 813 / 32.0 (Gas Heat) Blower Motor Access 305 / 12.0 (Less Economizer) Rear 914 / 36.0 (With Economizer or Dot Plugs...

  • Page 24: Typical Applications

    637367-XTG-B-1110 FIGURE 9 - TYPICAL APPLICATIONS Johnson Controls Unitary Products...

  • Page 25: Four And Six Point Loading

    637367-XTG-B-1110 mm[inch] mm[inch] BACK OF UNIT 1140 1140 BACK OF UNIT 2089 2089 APPROXIMATE APPROXIMATE CENTER OF GRAVITY CENTER OF GRAVITY CONDENSER COIL CONDENSER COIL END OF UNIT END OF UNIT FRONT OF UNIT FRONT OF UNIT FIGURE 10 - FOUR AND SIX POINT LOADING TABLE 20: DC 4 POINT LOADS WEIGHT DISTRIBUTION (kg / lbs) UNIT TOTAL...

  • Page 26: Roof Curb Dimensions

    637367-XTG-B-1110 TABLE 23: OPERATING WEIGHTS (kg / lbs.) MODEL SIZE 3 TON 4 TON 5 TON 6 TON DC (Cooling Only) 250 / 550 268 / 590 286 / 630 313 / 690 277 / 610 BASIC UNIT 295 / 650 (Gas/Electric) 313 / 690 338 / 745...
  • Page 27 637367-XTG-B-1110 Johnson Controls Unitary Products...
  • Page 28 Subject to change without notice. Printed in U.S.A. 637367-XTG-B-1110 Copyright © 2010 by Johnson Controls, Inc. All rights reserved. Supersedes: 637367-XTG-A-0710 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...

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