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PROVIT 4000 USER'S MANUAL Version: 2.0 (December 1995) Model No.: MAPRV4000-E ® ARCNET is a registered trademark of the Datapoint Corp. ® ETHERNET is a registered trademark of the XEROX Corp. ® is a registered trademark of the International Business Machines Corp.
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We reserve the right to change the contents of this manual without warning. The information contained herein is believed to be accurate as of the date of publication, however, Bernecker and Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards to the products or the documentation contained within this book.
TABLE OF CONTENTS 1. General Information ........................... 9 1.1 General Information ......................... 11 1.2 PROVIT 4000 Industrial PC ......................12 1.3 Operating System ..........................14 1.4 Documentation ..........................14 1.5 Model Numbers ..........................15 2. Start-up ..............................17 2.1 Unpacking ............................19 2.2 Checking the Delivery ........................
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4.3 Controller ............................41 4.3.1 Technical Data ........................41 4.3.2 Motherboard ........................... 42 4.3.3 ISA Bus ..........................42 4.3.4 Power Supply ......................... 43 4.3.5 Disk Drive ..........................44 4.3.6 Fan ............................44 4.3.7 Ground Connection ........................ 45 4.3.8 VGA Controller ........................45 4.3.9 CAN Bus ..........................
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7.2.2 Standard or Special Keypad Modules ..................76 7.3 Standard Keypad Modules ......................77 7.3.1 Connection to the PROVIT 4000 or Other Keypad Modules ..........77 7.3.2 Relationship Between Keypad Module and Display Unit ............78 7.3.3 Keypad Module Cable - 90 cm ....................79 7.3.4 Keypad Module 16 Keys ......................
1.1 GENERAL INFORMATION PROVIT 4000 is an Industrial PC that distinguishes itself with its high capacity to serve in an industrial environment, functionality and flexibility. Capacity to Serve in an Industrial Environment TFT/LCD Displays Scratch resistant, anti-reflection safety glass Front is dust and water resistant in compliance with the IP54 (NEMA 12) standard...
Can be delivered with a memory capacity of ≥ 120 MBytes or ≥ 340 MBytes • Power Cable • Power cable with connector that can be screwed onto PROVIT 4000 • Can be delivered with grounded plug or open cable end (for international connections)
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Accessories • Replacement filter • Cover plate for use without display unit • Legend sheet templates • Accessory pack (screws, washers, ...) • IBM AT enhanced keyboard (19") • PS2 keyboard adapter • Memory expansions • PROFIBUS card • Serial interface card •...
Several operating systems can be used because of the 100 percent compatibility to the IBM AT Standard. The MS-DOS operating system can be obtained from B&R on request in German or English. When ordering the PROVIT 4000 Industrial PC as a set, you can specify if MS-DOS should be pre-installed: Model Number for Pre-installaion: 5A4000.00...
2.1 UNPACKING 1. Open carton 2. Remove the package with documentation and accessories 3. Remove the PROVIT 4000 together with the packing material and place on a flat surface 4. Carefully remove all packing material 2.2 CHECKING THE DELIVERY The packing material used for the PROVIT 4000 Industrial PC is an appropriate safeguard against damage during normal transport.
90 - 260 VAC. The PROVIT 4000 Industrial PC can be operated with a supply voltage of 230 VAC (Europe) or 115 VAC (USA). The voltage selector setting must correspond with the supply voltage to be connected.
2.4 PROVIT 4000 CONFIGURATION The configuration of the PROVIT 4000 Industrial PC is carried out with the help of BIOS Setup. Only the standard keyboard driver is provided in BIOS Setup. 2.4.1 OPERATION WITH ONE HARD DISK 1) Pull the power plug.
2.4.2 OPERATION WITH TWO HARD DISKS 1) Pull the power plug. 2) Insert hard disk 1 in the master slot (see Section "4.4 Hard Disk"). The drive designation is c: 3) Insert hard disk 2 in the slave slot. The drive designation is d: 4) Reinsert power plug.
2.4.3 PENTIUM SETUP The controller 5C4000.04 is equipped with a Pentium processor. The following note must be adhered to: The internal interfaces are not allowed to be enabled. The interfaces are set to "disable" by B&R as a default (in BIOS Setup: "Peripheral Configuration").
2.5 HARD DISK DUPLICATION (MS-DOS) The PROVIT 4000 Industrial PC offers hard disk duplication as a feature for mass produce machines. The contents of a hard disk (source) is copied to a second hard disk (target). All of the files and data on the source hard disk that are necessary for the operation of the system as well as the operating system are copied to the destination hard disk.
P R O V I T 4 0 0 0 POWER USER TEMP. Installation: Insert cage nuts into the 19" rack. Place PROVIT 4000 housing in rack. Fasten the unit to the rack with the hardware provided. Place the screw covers over the screws.
Four M6 screws Four M6 washers Four lock washers Four M6 nuts Make sure that the material in which the unit is to be mounted is strong enough. The PROVIT 4000 weights approx. 12 kg. INSTALLATION CUTOUT 465.1 mm (18 5/16 in.) 450 mm (17 3/4 in.)
3.4 AIR CIRCULATION Proper air circulation is important for the PROVIT 4000. The unit has a fan on the right side of the housing. There are air vents on the left and right sides of the housing. The fan and the air vents are not to be blocked!
4.1 MEASUREMENTS P R O V I T 4 0 0 0 POWER USER TEMP. 465mm(18 5/16in) 188mm(7 7/16in) 38mm 483mm(19in) (1 1/2in) (11/32 in) 59mm 10.8mm (2 5/16in) 395.8mm(15 9/16in) (7/16in) 33.2mm (1 5/16in) NOTE: The cutout measurements for door mount installation are given in section "3.2 Door Mount Installation".
4.2 DISPLAY UNIT 4.2.1 DISPLAY There are four different display types: Model Number 5D4000.01 5D4000.03 5D4000.04 5D4000.05 Display Type TFT color, 256 colors, LCD STN color, 256 colors, LCD monochrome, 16 grey shades, TFT color, 256 colors, CFL back lit CFL back lit CFL back lit CFL back lit...
Contrast for the LCD Display: The contrast on the LCD display can be adjusted. The adjustment is made with the two shift keys and the cursor keys [↑] and [↓]. The shift keys must be pressed at the same time and the contrast is adjusted with the respective cursor key. Shift Keys: Press both at the same time 4.2.2 KEYBOARD...
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Default Key Assignments The built-in matrix keyboard is already assigned a key code when delivered. There are three different country codes in all saved on the unit. You can select between German, English and international according to your requirements. This effects characters such as umlauts, special characters etc. The international code is assigned as default.
Key Legend Strips Two keypad legend sheet templates are delivered with the PROVIT 4000. They can be printed on with a laser printer and cut using the marks provided. The strips allow for the key LEDs. Legend sheets templates are available as replacement accessories (see section "8.6 Accessories").
4.2.6 DISK DRIVE COVER The disk drive cover protects the built-in 3.5" disk drive from dust and water (IP54 / NEMA 12). 4.2.7 RESET BUTTON The reset button is found under the disk drive cover. The button is best actuated with a small screw driver. Pressing the reset button causes a reset with memory test (cold start).
4.2.9 REPLACING THE DISPLAY UNIT Only replace the display unit with the power cable unplugged! Remove the four M5 nuts shown below Remove the display unit Insert new display unit Replace and tighten the four M5 nuts Remove Nuts Remove Nuts...
4.2.10 TOUCH SCREEN INFORMATION The display unit is delivered complete with the respective driver for the operation of the Touch Screen. According to the revision of the display unit, either a Dynapro or Elotouch touch screen is used. If a display unit with an integrated touch screen is used, the COM2 interface is no longer at your disposal! This interface is automatically reserved internally for the operation of the touch screen .
Expanding working memory is described in section "8.1 Memory Expansion". 4.3.3 ISA BUS The PROVIT 4000 Industrial PC provides a 16 bit ISA bus with four slots. Two long and two short cards can be inserted. Card Installation / Removal: In order to get to the bus, the housing cover must be removed.
90 - 260 VAC. The PROVIT 4000 Industrial PC can be operated with a supply voltage of 230 VAC (Europe) or 115 VAC (USA). The position of the voltage selector switch must be checked before power is connected.
4.3.5 DISK DRIVE The PROVIT 4000 Industrial PC provides a 3.5" disk drive that can be accessed from the front. Both DD diskettes (720 KByte) or HD diskettes (1.44 MByte) can be used. The disk drive is protected against dust and water (IP54 / NEMA 12) with a cover.
4.3.7 GROUND CONNECTION An additional ground connection is to be made to the ground connector on the left side of the PROVIT 4000 Industrial PC. 4.3.8 VGA CONTROLLER Technical Data: Memory 0.5 MByte RAM Resolution 640 * 480 pixels Display Control...
4.3.9 CAN BUS The CAN bus can be found on the left side of the PROVIT 4000 Industrial PC. An INTEL 82527 processor is used as CAN controller. The CAN bus is supplied with power either internally or externally. The selection is made with the help of a switch.
4.3.10 SERIAL INTERFACE The serial interfaces COM1 to COM4 can be found on the left side of the PROVIT 4000 Industrial PC. COM1 COM2 9 Pin D-Type RS232 interface RS232 interface Connector (M) electrically isolated not electrically isolated up to 115 kBaud...
4.3.11 PARALLEL INTERFACE LPT1 The parallel interface LPT1 can be found on the left side of the PROVIT 4000 Industrial PC. It is a 25 pin D-type connector (F). Assignment Assignment 25 Pin D-Type Data Strobe Autofeed Connector (F) Data 0...
4.3.13 KEYPAD CONNECTION The sockets for the connection of up to seven keypad modules can be found on the left side of the PROVIT 4000 Industrial PC. The keypad modules work in parallel to the built-in matrix keypad and to an optional external enhanced AT keyboard.
The connection of an external enhanced AT keyboard can be made via a 5 pin DIN connector on left side of the PROVIT 4000 Industrial PC. The external AT keyboard works in parallel to the built-in matrix keyboard and to optional keypad modules.
4.3.19 JUMPER The jumpers are used for interface, drive and the display settings. There are two different jumper configurations dependent on the controller revision: Controller Rev. < 10.xx Controller Rev. ≥ 10.xx Jumper configuration for controllers with a rev. < 10.xx: Seven rows of jumpers can be found on the top edge of the I/O board.
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Jumpers in Row 1 Jumper Function disable CAN-IC (Attention: In spite of being disabled, the CAN address area is not freed!) CAN IRQ15 CAN IRQ11 CAN IRQ10 (default) CAN IRQ12 Jumpers in Row 2 Jumper Function disable COM1 (address freed) disable COM2 (address freed) disable HDD...
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Jumper configuration for controllers with a rev. ≥ 10.xx: Nine rows of jumpers can be found on the top edge of the I/O board. The housing cover has to be removed to access the jumpers. The cover can be removed by loosening the two screws shown below. Remove Screws The jumpers are described in the table on the next page.
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Disable open CAN Controller activated (I/O addresses see section "5.1 B&R I/O Area") inserted CAN Controller deactivated (I/O area free for e.g. ISA cards) IRQ10 open IRQ10 available for ISA cards inserted IRQ10 used for CAN Controller COM1 Disable open COM UART activated (I/O addresses see section "6.1.2 I/O Address Assignments") inserted COM UART deactivated (I/O area free for e.g.
4.3.20 INTERACT HARDWARE KEY The INTERACT hardware key can be used in all PROVIT 4000 Industrial PCs. The controller revision must be taken into consideration: Controller INTERACT Hardware Key Rev. < 10.xx For controllers with a rev. < 10.xx, the INTERACT hardware key cannot operate on LPT1 alone. The operation of an INTERACT hardware key internally in the device in conjunction with the LPT1 parallel interface is not supported.
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When seen from the front, the key slot for the INTERACT hardware key is on the left side of the I/O board. Because of the mechanical characteristics of the INTERACT hardware key, reversing the polarity is not possible. A battery is not allowed to be inserted in the key slot for the INTERACT hardware key! Slot for INTERACT Hardware Key...
4.3.21 OPERATION OF THE CONTROLLERS WITHOUT THE DISPLAY UNIT If required, the controller can also be operated without a display unit. A cover plate (5A4002.01) is installed instead of the display unit. The operation of the keypad modules is no longer possible. Make sure to use the proper jumper settings (see section "4.3.19 Jumper"): Controller with rev.
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In order to keep the disk drive from sticking out, it can be set further back in the housing: Remove the four screws shown below which can be found on the bottom of the PROVIT 4000 Slide the disk drive backwards...
4.4 HARD DISK Two hard disks can be inserted in the hard disk frame of the PROVIT 4000 Industrial PC. Two hard disks are available from B&R with different memory capacities: Model Number Hard Disk Memory Capacity ≥ 120 MBytes 5A4000.01...
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The hard disk frame can be found on the left side of the I/O board. Two hard disks can be installed (see below for drive description). The hard disks are held in place with adhesive foam on the housing cover. Slot for Drive d: (Slave)
4.5 POWER CABLE The power cable is not contained with the delivery of the PROVIT 4000 Controller. It must be ordered separately. The cable is approx. 1.8 m long. Model Number Power Cable 9A0001.01 Cable with power plug 9A0001.02 Cable without power plug The connection to the device is a screw on plug.
5.1 B&R I/O AREA I/O Address Function I/O Address Function 300h LED 0 305h LED F9 LED 1 LED F10 LED 2 reserved LED 3 reserved LED 4 reserved LED 5 reserved LED 6 reserved LED 7 reserved 301h LED 8 306h reserved LED 9...
5.3 USER LED The User LED is controlled with the I/O address 306h, bit 7. 5.4 RELAY OUTPUT Setting / resetting the relay output is done with I/O address 306h, bit 6. 5.5 TEMPERATURE MONITORING The temperature is monitored at three measurement points. The three points are: CPU (processor) Display Power Supply...
Special Keypad Modules are identical to the rest of the keypad modules regarding their design. An electrical connection with a PROVIT 4000 or standard keypad module is not possible. They are to be wired by an electrician according to their function (e.g. connecting the E-Stop button to the emergency...
7.3.1 CONNECTION TO THE PROVIT 4000 OR OTHER KEYPAD MODULES All standard keypad modules can be connected to the PROVIT 4000 or another keypad module with a short connection cable. There are two female connectors provided on the module for this purpose.
The operation of the keypad modules is only possible if a display unit is installed. If a display unit with a rev. < 20.16 is used, not all keypad modules can be connected to the PROVIT 4000. The following table contains an overview:...
Model Number: 9A0007.01 It can only be connected between the PROVIT 4000 and the first keypad module. The standard keypad module cable (13 cm long) is to be used for all other keypad modules. The display unit must have a rev. ≥ 20.16. Only keypad modules with the following model...
7.3.4 KEYPAD MODULE 16 KEYS 35 mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0011.01-090 Number of Keys 16 Short Stroke Keys Number of LEDs 16 (yellow) Labelling Can be labelled by the user Temperature Range Operation 0 to 50 °C (32 to 122 °F) Storage...
7.3.5 KEYPAD MODULE 12+4 KEYS 35 mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0021.01-090 Number of Keys 16 Short Stroke Keys Number of LEDs 4 (yellow) Labelling 12 keys are labelled as number blocks 4 keys can be labelled by the user Temperature Range Operation 0 to 50 °C...
7.3.6 KEYPAD MODULE 8 KEYS 35 mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0031.01-090 Number of Keys 8 Short Stroke Keys Number of LEDs 4 (yellow) Labelling Can be labelled by the user Label Fields One field for additional information Temperature Range Operation 0 to 50 °C...
7.3.7 KEYPAD MODULE 4 KEYS 35 mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0041.01-090 Number of Keys 4 Short Stroke Keys Number of LEDs 4 (yellow) Labelling Can be labelled by the user Label Fields Four fields for additional information Temperature Range Operation 0 to 50 °C...
7.4 SPECIAL KEYPAD MODULES 7.4.1 DUMMY MODULE 35 mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0050.01-090 Number of Keys none Number of LEDs none Temperature Range Operation 0 to 50 °C (32 to 122 °F) Storage -20 to 60 °C (-4 to 140 °F) Relative Humidity...
7.4.2 E-STOP BUTTON 51 mm (2 in) STOP 35 mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0060.01-090 Number of Buttons 1 E-Stop Button Temperature Range Operation 0 to 50 °C (32 to 122 °F) Storage -20 to 60 °C (-4 to 140 °F) Relative Humidity Operation...
7.4.3 KEY SWITCH 60mm (2 3/8 in) 35 mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0070.01-090 Number of Switches 1 Key Switch 1 On/Off Switch Temperature Range Operation 0 to 50 °C (32 to 122 °F) Storage -20 to 60 °C (-4 to 140 °F)
7.4.4 START/STOP 60 mm (2 3/8 in) START STOP 35mm (1 3/8 in) 96 mm (3 3/4 in) Model Number 4E0080.01-090 Number of Keys 2 Keys (labelled START or STOP) Temperature Range Operation 0 to 50 °C (32 to 122 °F) Storage -20 to 60 °C (-4 to 140 °F)
Accessories are delivered with each keypad module. They are packed together with the module. Accessories Amount Standard Special Keypad Module Keypad Module Connection Elements Cable Covers Keypad Module Cable (connection to PROVIT 4000 or keypad module) Clamps Mounting Bolt Pins...
8.1 MEMORY EXPANSION The PROVIT 4000 Industrial PC is equipped with SIMM slots for SIMM memory modules. The PROVIT 4000 Industrial PCs are standardly equipped with the following amount of working memory: Model Number 5C4000.01 5C4000.02 5C4000.03 5C4000.04 Working Memory...
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Remove the 5 screws shown below View: Remove Screws Side Back View: View: Remove Screws Remove Screws Front View: Remove Screws...
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Pull controller out A two pin plug is found on the bus board. It concerns the temperature sensor for the power supply. This plug must be removed. Remove Plug Remove the three screws shown below Remove Screws The motherboard must be folded back to access the SIMMs Change the SIMMs as described in the motherboard description The controller is reassembled in the opposite order...
A CENTRONICS/Online Converter (model no. BRKAOL5-1) can be used to program the PLC processors of the B&R MINICONTROL or MULTICONTROL PLC systems. The CENTRONICS/Online Converter is con- nected to the LPT1 parallel interface of the PROVIT 4000. It allows a PLC processor to be programed. 8.3 PROFIBUS NETWORK CARD...
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