Wood-mizer D19 Safety, Operation, Maintenance & Parts Manual
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Wood-mizer D19 Safety, Operation, Maintenance & Parts Manual

Wood-mizer D19 Safety, Operation, Maintenance & Parts Manual

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D19 Engine
Safety, Operation, Maintenance
& Parts Manual
LT15
rev. E4.04 - E8.13
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
April 2010
Form #1355

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Summary of Contents for Wood-mizer D19

  • Page 1 D19 Engine Safety, Operation, Maintenance & Parts Manual LT15 rev. E4.04 - E8.13 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. April 2010 Form #1355...
  • Page 2 Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...

  • Page 3: Table Of Contents

    Table of Contents Section-Page SECTION 1 ABOUT THIS MANUAL SECTION 2 OPERATION Starting The Engine................2-1 SECTION 3 MAINTENANCE Safety......................3-1 Cooling System ..................3-2 Air Filter & Pre-Cleaner.................3-2 Fuel Filter ....................3-2 RPM Adjustments ..................3-2 SECTION 4 REPLACEMENT PARTS Fuel Tank....................4-1 LT15 Rev. E8.08+ LT15W Rev.

  • Page 4: About This Manual

    SECTION 1 ABOUT THIS MANUAL This manual is provided as a supplement to the equipment manufacturer’s manuals. This manual provides information specific to the use of this equipment on the Wood-Mizer ® sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before attempting to operate this equipment.

  • Page 5: Operation

    Operation Starting The Engine SECTION 2 OPERATION Starting The Engine DANGER! Ensure the blade is disengaged and all persons are out of the path of the blade before starting. Failure to do so will result in death or serious injury. DANGER! Operate your engine only in well ventilated areas.

  • Page 6: Maintenance

    Maintenance Safety SECTION 3 MAINTENANCE Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth- erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty conditions. IMPORTANT! This manual only provides information about additional procedures or procedures to be performed at different time intervals than found in the manufacturer's manuals.

  • Page 7: Cooling System

    Maintenance Cooling System Cooling System Wash the engine or brush off sawdust and debris every 50 hours of operation. Remove any dust, dirt or oil. See engine manual for further instructions. Air Filter & Pre-Cleaner WARNING! Always wear proper and necessary safety equipment when performing service functions.
  • Page 8 Maintenance RPM Adjustments See Table 3-1. Engine High End RPM Low End RPM 3600 1500 TABLE 3-1 Before checking the RPM, make sure belt and brake strap tensions are correct (See Saw- mill Maintenance). Also check oil, fuel, and coolant levels. Make sure the throttle cable does not affect the engine RPM when the clutch handle is disengaged.

  • Page 9: Replacement Parts

    Replacement Parts Fuel Tank SECTION 4 REPLACEMENT PARTS Fuel Tank LT15 Rev. E8.08+ LT15W Rev. A1.08+ 150245B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TANK ASSEMBLY, 5 GALLON DIESEL 074828 Weldment, Fuel Tank Tray 103802 Cover, Fuel Tank 103867 Tank, 5 Gallon Low Pro Diesel 103928...

  • Page 10: Fuel Tank

    Replacement Parts Fuel Tank Fuel Tank LT15 Rev. E6.05 - E8.07 LT15W Rev. A1.00 -A1.07 150137-4C DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TANK ASSEMBLY, 5 GALLON DIESEL A12132 Tank, 5 Gallon Fuel P12166  Pickup, 9" Fuel P12172 Cap, 3/5 Gallon Fuel Tank P09683...

  • Page 11: Engine Assembly

    Pump, Fuel #7700 6521 180420 054912 Filter, Oil #7700 217 52020 054913 Starter, Engine #7700 563 180540 054914 Shutdown, Engine #7700 674 180470 054915 Filter, Fuel 014209 Screw, #10-24 x 1/2” Self-Tapping F05015-7 Deflector, 1 1/4” ID Exhaust D19 038590 Replacement Parts 15D1905doc072619...
  • Page 12 Nut, 3/8-16 Hex Nylon Lock F05010-10 Plate, 1/4” Spacer D19 038572 Spacer, 13/32” ID x 1 1/4” OD x 1/4” 038573 Bracket, LT15 D19 Filter Mount 038574 SUPPORT WELDMENT, DRIVE BELT 048237 BOLT, 3/8-16 X 3/4” HEX HEAD GRADE 5 F05007-118...

  • Page 13: Throttle/Clutch Assembly

    Replacement Parts Throttle/Clutch Assembly Throttle/Clutch Assembly 150137-2E DESCRIPTION (  Indicates Parts Available In Assemblies Only) PART # QTY. KNOB, 5/8-11 BALL P04211 HANDLE, LT15 CLUTCH 016487 SCREW, 3/8-16 X 3/8” SOCKET HEAD CUP PT SET F05007-68 ACTUATOR WELDMENT, THROTTLE LT15D&G 034815 LINKAGE, THROTTLE LT15D&G 034818...
  • Page 14 Replacement Parts Throttle/Clutch Assembly WASHER, 1/2” SPLIT LOCK F05011-9 NUT, 1/2-13 JAM F05010-31 PIVOT WELDMENT, CLUTCH/BRAKE 034608 BUSHING, 1” X 1 1/4” X 3/4” FLG BRONZE P737 BRAKE/CLUTCH ASSEMBLY, LT15 065874 Arm Weldment, Clutch/Brake LT15 065873 Bolt, 3/8-16 x 2” Hex Head Gr5 F05007-124 Nut, 3/8-16 Hex Nylon Lock F05010-10...

  • Page 15: Index

    INDEX maintenance air cooling system fuel filter RPM adjustments parts list engine assembly fuel tank 4-1, 4-2 starting Index 15D1905doc072619...

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