Table of Contents
Advertisement
Quick Links
D34 Engine
Safety, Operation, Maintenance
& Parts Manual
LT30
LT40
LT30HD
LT40HD
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
January 2005
rev. J7.02 - K1.00
rev. J8.02 - K2.00
rev. J8.02 - K2.00
rev. J9.02 - K4.00
Form #1215
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Wood-mizer D34
Summary of Contents for Wood-mizer D34
- Page 1 D34 Engine Safety, Operation, Maintenance & Parts Manual LT30 rev. J7.02 - K1.00 LT40 rev. J8.02 - K2.00 LT30HD rev. J8.02 - K2.00 LT40HD rev. J9.02 - K4.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine.
- Page 2 Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...
-
Page 3: Table Of Contents
Fuel Tank (D34/D36/D51) ..............4-1 Engine Mount Assembly (D34)..............4-2 Engine Assembly..................4-3 Relay/Throttle Assembly (D34) .............4-4 Muffler Assembly...................4-6 Air Cleaner Assembly ................4-7 Drive Assembly (D34/D51) ..............4-8 Radiator Assembly (D34)...............4-9 Alternator Assembly (D34/D36) ............4-10 4.10 Engine Pulley Guards (D34/D36/D51) ..........4-11 INDEX Table of Contents WMdoc072919... -
Page 4: About This Manual
SECTION 1 ABOUT THIS MANUAL This manual is provided as a supplement to the equipment manufacturer’s manuals. This manual provides information specific to the use of this equipment on the Wood-Mizer ® sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before attempting to operate this equipment. -
Page 5: Operation
Operation Starting The Engine SECTION 2 OPERATION Starting The Engine Engine Control Lights See Figure 2-1. The following indicator lights are located on the sawmill control panel. Alternator Charge Indicator: Lights up if the alternator is not charging the battery. Engine Temperature Indicator: Lights up if the engine is overheating. - Page 6 Operation Starting The Engine See Table 2-1. IMPORTANT! The glow plug sensing relay provides manual control of glow plug operation. See the table for recommended glow plug on times. On Times For Manually Operated Glow Plugs Ambient Temperature Suggested Glow Plug On Time Less Than 32°...
- Page 7 Operation Starting The Engine 1. See the engine manufacturer’s manual for lubricating oil recommendations for specific temperature ranges. 2. Use #2 or better quality diesel fuel for above freezing starting. Use a #1 quality diesel fuel for below freezing starting. 3.
-
Page 8: Maintenance
Maintenance Safety SECTION 3 MAINTENANCE Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth- erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty conditions. IMPORTANT! This manual only provides information about additional procedures or procedures to be performed at different time intervals than found in the manufacturer's manuals. -
Page 9: Engine Oil & Filter
Maintenance Engine Oil & Filter Engine Oil & Filter Check the oil level every 8 hours of operation. Add oil as necessary. See the engine man- ual for oil viscosity and grade recommendations. When checking the oil level, inspect the oil for indications of water in the oil. If there is water present or the oil is cloudy, DO NOT start the engine. -
Page 10: Alternator Belt
Maintenance Alternator Belt WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Alternator Belt The alternator belt is self-tensioning and should not need adjustment. If the battery continues to not charge properly or the belt continues to squeal after the ini- tial belt adjustment, replace the belt. - Page 11 Maintenance RPM Adjustments See Table 3-1. Engine High End RPM Low End RPM 3150 1500 TABLE 3-1 Before checking the RPM, make sure belt and brake strap tensions are correct (See Saw- mill Maintenance). Also check oil, fuel, and coolant levels. Make sure the throttle solenoid linkage is adjusted properly.
- Page 12 Maintenance RPM Adjustments See Figure 3-1. Throttle Solenoid Linkage Turnbuckle Engage clutch and push here to check for play (0 to 1/32") Idle Adjustment Screw High-End 600142-8B Adjustment Screw FIG. 3-1 5. Start the engine to measure the low-end RPM; let idle for 10 minutes. 6.
-
Page 13: Replacement Parts
Replacement Parts Fuel Tank (D34/D36/D51) SECTION 4 REPLACEMENT PARTS Fuel Tank (D34/D36/D51) 3H0780 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TANK ASSEMBLY, 5 GALLON DIESEL A12132 Tank, 5 Gallon Fuel P12166 Pickup, 9" Fuel P12172... -
Page 14: Engine Mount Assembly (D34)
Replacement Parts Engine Mount Assembly (D34) Engine Mount Assembly (D34) 3H0954-1 DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. MOUNT WELDMENT, CAT ENGINE 046423 MOUNT PLATE, CAT ENGINE REAR 036719 MOUNT WELDMENT, CAT ENGINE FRONT 046989 PIN WELDMENT, KUBOTA ENGINE MOUNT PIVOT 007399 BOLT, 1/2-13 X 1 1/4”... -
Page 15: Engine Assembly
Starter, Caterpillar Engine #163-3361 046080 Gasket, Caterpillar Exhaust Flange #153-7920 046067 Gasket, Caterpillar Valve Cover #217-5866 046065 Belt, D34 Fan (36”) #1250-0366 054955 HEATER, CAT ENGINE BLOCK #3100049 (OPTIONAL) 038422 SUPPORT ASSEMBLY, CAT BEARING LT40/50 (D51) (OPTIONAL) (See Section 4.12) Use Adapter Cable 052267 to connect Fuel Shutoff Solenoid, Oil Pressure Switch or Temperature Switch to sawmills prior to LT30 Rev. -
Page 16: Relay/Throttle Assembly (D34)
Above 80° F (27°C) 10 Seconds 015814 3H0954-4B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BRACKET, THROTTLE ACTUATOR MOUNT (D34) 036756 SOLENOID KIT, THROTTLE, YANMAR/CAT 074475 Solenoid, Throttle 045848 Instruction Sheet, Solenoid Adjustment 074475-2058 NUT, 1/4-28 HEX JAM... - Page 17 Replacement Parts Relay/Throttle Assembly (D34) Bolt, 1/4-20 x 1 1/2” Hex Head Full Thread F05005-31 Nut, 1/4-20 Self-Locking Hex F05010-9 Breaker, 15A Manual Reset Circuit E20430 Screw, #10-24 x 3/8” Phillips Head F05004-3 Relay Assembly, Caterpillar Autoclutch Engage 051338 Socket Assembly, Throttle Relay Replacement...
-
Page 18: Muffler Assembly
Replacement Parts Muffler Assembly Muffler Assembly 600142-4B DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. MUFFLER 014093 CLAMP, 5” WORM 014096 CAP, EXHAUST RAIN DEFLECTOR 038438 BRACKET WELDMENT, MUFFLER MOUNT 045627 CLAMP, MUFFLER 2” NELSON 90869A 014205 Rain Deflector Cap 038438 replaces Stack 014094 and Clamp 014095 to prevent water from entering muffler and engine (LT30 Rev. J7.06, LT40 Rev. -
Page 19: Air Cleaner Assembly
Replacement Parts Air Cleaner Assembly Air Cleaner Assembly 3H0954-5 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CLAMP, D34 AIR CLEANER 045630-10 CLEANER, WISCONSIN AIR 014246 Filter, Air Cleaner Cartridge 014386 COVER, WISCONSIN ENGINE 014247 Replacement Parts... -
Page 20: Drive Assembly (D34/D51)
Replacement Parts Drive Assembly (D34/D51) Drive Assembly (D34/D51) 3H0928-3B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SHEAVE, 5V X 4.46” POLY V (GAS/DIESEL) 016533 KEY, 3/8” X 3/8” X 1 7/8” 014693 BUSHING, SH X 1 7/16”... -
Page 21: Radiator Assembly (D34)
Replacement Parts Radiator Assembly (D34) Radiator Assembly (D34) 3H0954-2B DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. RADIATOR, CATERPILLAR D34 DIESEL ENGINE 048418 PLATE WELDMENT, D34 RADIATOR MOUNT 036727 GUARD, D34 LOWER RADIATOR 036728 MOUNT, D34 RADIATOR 069476... -
Page 22: Alternator Assembly (D34/D36)
WASHER, 3/8” SAE FLAT F05011-3 BOLT, 3/8-16 X 1” HEX HEAD GRADE 5 F05007-87 GUARD WELDMENT, D34ALTERNATOR BELT 047931 GUARD WELDMENT, LOWER D34 ALTERNATOR 036742 WASHER, 5/16” SAE FLAT F05011-17 Washer, 5/16” Split Lock F05011-13 BOLT, 5/16-18 X 1/2” HEX HEAD GRADE 5 F05006-15 Washer, 3/8”... -
Page 23: Engine Pulley Guards (D34/D36/D51)
Replacement Parts Engine Pulley Guards (D34/D36/D51) 4.10 Engine Pulley Guards (D34/D36/D51) 3H0931B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GUARD WELDMENT, CATERPILLAR ENGINE PULLEY 046560 BOLT, 1/4-20 X 3/4” HEX HEAD WITH CONICAL WASHER F05005-134 GUARD, SIDE ENGINE PULLEY... -
Page 24: Index
INDEX maintenance air cleaner alternator belt battery cooling system engine oil RPM adjustments safety operation control lights shutoff starting parts list air cleaner assembly alternator 4-10 alternator assembly 4-10 drive assembly engine assembly engine mount assembly fuel tank muffler assembly pulley guards 4-11 radiator assembly...
Need help?
Do you have a question about the D34 and is the answer not in the manual?
Questions and answers