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D35 Engine
Safety, Operation, Maintenance
& Parts Manual
LX450
rev. A1.00 - A1.05
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
January 2018
Form #2312

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Summary of Contents for Wood-mizer D35

  • Page 1 D35 Engine Safety, Operation, Maintenance & Parts Manual LX450 rev. A1.00 - A1.05 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. January 2018 Form #2312...
  • Page 2 Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...
  • Page 3: Table Of Contents

    Table of Contents Section-Page SECTION 1 ABOUT THIS MANUAL SECTION 2 OPERATION Starting The Engine................2-1 SECTION 3 MAINTENANCE Safety......................3-1 Cooling System ..................3-2 Air Cleaner .....................3-2 Fuel Filter ....................3-2 Battery ....................3-2 Alternator Belt ..................3-3 RPM Adjustments ..................3-4 Miscellaneous Maintenance ..............3-4 SECTION 4 REPLACEMENT PARTS Engine Assembly .................4-1 Engine Mount Assembly ................4-3...
  • Page 4 Table of Contents Section-Page D35doc092519 Table of Contents...
  • Page 5: About This Manual

    SECTION 1 ABOUT THIS MANUAL This manual is provided as a supplement to the equipment manufacturer’s manuals. This manual provides information specific to the use of this equipment on the Wood-Mizer ® sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before attempting to operate this equipment.
  • Page 6: Operation

    Operation Starting The Engine SECTION 2 OPERATION Starting The Engine ENGINE CONTROL LIGHTS Alternator Charge Indicator: Lights up if the alternator is not charging the battery. Engine Temperature Indicator: Not used. Key Switch Indicator: Lights up when the key is in either the on or accessory (1 or 3) posi- tion.
  • Page 7 Operation Starting The Engine This prevents accidental carriage movement which may cause serious injury or death. WARNING! Do not operate engine without proper and operational spark arrester/muffler. Sparks emitted from the engine exhaust could ignite surrounding materials, causing serious injury or death. WARNING! Disengage the blade and remove all persons out of the path of the blade before starting the engine.
  • Page 8: Maintenance

    Maintenance Safety SECTION 3 MAINTENANCE Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth- erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty conditions. IMPORTANT! This manual only provides information about additional procedures or procedures to be performed at different time intervals than found in the manufacturer's manuals.
  • Page 9: Cooling System

    Maintenance Cooling System Cooling System Wash the engine or brush off sawdust and debris every 50 hours of operation. Clean the grass screen, cooling fins, and external surfaces. Remove any dust, dirt or oil. See engine manual for further instructions. Air Cleaner WARNING! Always wear proper and necessary safety equipment...
  • Page 10: Alternator Belt

    Maintenance Alternator Belt WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Alternator Belt The belt tension should be checked after the first 100 hours of operation, when the bat- tery is not charging properly or when the alternator belt is squealing.
  • Page 11: Rpm Adjustments

    Maintenance RPM Adjustments 6. After the alternator belt has been tensioned, tighten the adjustment bolt jam nut. Tighten the upper and lower pivots and replace the belt covers. RPM Adjustments WARNING! Remove the blade before performing any engine service. Failure to do so may result in serious injury. Check the RPM with a tachometer every 200 hours of operation.
  • Page 12 Maintenance Miscellaneous Maintenance WM doc 9/25/19 Maintenance...
  • Page 13: Replacement Parts

    Engine Assembly LX0061-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. ASSEMBLY, D35 T4 DIESEL ENGINE LX450 107943 Engine, Yanmar D35 Tier4 Final Diesel 079323 Assembly, D35 T4 Motor Mount LX450 107947 Shaft, D35 T4 Yanmar Stub LX450 107946 Screw, M8x1.25x30mm Flat Socket C/S BO...
  • Page 14 Replacement Parts Engine Assembly Washer, 1/4 SAE Flat F05011-11 Washer, 1/4 Split Lock F05011-14 Bolt, 1/4-20x1/2 Hex Head F05005-15 Plate, D35 T4 Yanmar Alt Cover 079478 Assembly, Yanmar 35.9HP Upper Radiator Mnt 074228 Hose Clamp, 7/32in-5/8in P649 Clutch, Centrifugal 107919...
  • Page 15: Engine Mount Assembly

    Engine Mount Assembly LX0061-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. ASSEMBLY, D35 T4 MOTOR MOUNT LX450 107947 Weldment, 35.9HP T4 Front Engine Mnt 079350 Washer, 10MM Split Lock F05011-88 Bolt, M10-1.5x25 Hex Head Cl 8.8...
  • Page 16 Replacement Parts Engine Mount Assembly Weldment, D35 T4 Engine Pivot LX450 107948 Washer, 1/2 SAE Flat F05011-2 Bolt, 1/2-13x1 3/4 Hex HeadGR5 FT Zinc F05008-88 Assembly, Yanmar Lower Radiator Mnt 074229 Weldment, Yanmar Radiator Mount 006530 Washer, 3/8 Flat SAE...
  • Page 17: Alternator Assembly

    Alternator Assembly Alternator Assembly LX0061-4 DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. ASSEMBLY, D35 T4 140 AMP ALTERNATOR 079399 Weldment, D35 T4 Alternator Mount 079394 Washer, 10MM Split Lock F05011-88 Bolt, M10-1.50x20mm Hex Head FT 8.8 F05004-207...
  • Page 18: Bearing Support Assembly

    Bearing Support Assembly Bearing Support Assembly LX0062 DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. ASSEMBLY, D35 T4 BEARING SUPPORT 450 107949 Weldment, 35HP T4 Brg Support LX450 107950 Bearing, 1-7/16 4-Bolt Flange 071491 Washer, 1/2 SAE Flat...
  • Page 19: Index

    INDEX maintenance air cleaner alternator belt battery cooling system fuel filter miscellaneous RPM adjustments safety operation control lights shutoff starting parts list drive assembly (460V Ultimate E 140A) 4-5, 4-6 engine assembly motor assembly motor mount assembly Index D35doc092519...

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Lx450

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