Form 1220 mechanical board return retrofit (13 pages)
Summary of Contents for Wood-mizer D35 Series
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D35 Engine Safety, Operation, Maintenance & Parts Manual LT30 rev. J7.02 - K3.01 LT40 rev. J8.02 - K5.01 LT30HD rev. J8.02 - K4.01 LT40HD rev. J8.02 - K7.01 LT40HD Super rev. J9.02 - K4.00 LT50HD rev. A5.10 - A6.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine.
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Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...
SECTION 1 ABOUT THIS MANUAL This manual is provided as a supplement to the equipment manufacturer’s manuals. This manual provides information specific to the use of this equipment on the Wood-Mizer ® sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before attempting to operate this equipment.
Starting The Engine SECTION 2 OPERATION Starting The Engine Engine Control Lights See Figure 2-1. D35 Tier2 Engine Only: The following indicator lights are located on the sawmill control panel. Alternator Charge Indicator: Lights up if the alternator is not charging the battery. Engine Temperature Indicator: Lights up if the engine is overheating.
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Starting The Engine See Figure 2-2. D35 Tier4 Engine Only: Check the Manufacturer’s Manual for the oper- ation of the engine controller located on the sawmill control panel. 3H1188-1 FIG. 2-2 D35 TIER4 ONLY See Table 2-1. IMPORTANT! D35 Tier2 Engine Only: The glow plug sensing relay pro- vides manual control of glow plug operation.
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Starting The Engine DANGER! Operate your engine/machine only in well ventilated areas. The exhaust gases of your engine can cause nausea, delirium and potentially death unless adequate ventilation is present. DANGER! Never operate an engine with a fuel or oil leak. The leaking fuel or oil could potentially come in contact with hot surfaces and ignite into flames.
Safety SECTION 3 MAINTENANCE Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth- erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty conditions. IMPORTANT! This manual only provides information about additional procedures or procedures to be performed at different time intervals than found in the manufacturer's manuals.
Maintenance Engine Oil & Filter This symbol identifies the interval (hours of operation) at which each maintenance pro- cedure should be performed. "AR" signifies maintenance procedures which should be performed as required. Engine Oil & Filter Check the oil level every 8 hours of operation. Add oil as necessary. See the engine man- ual for oil viscosity and grade recommendations.
Maintenance Alternator Belt wear safety goggles and a face shield when working near batteries. Failure to do so will cause serious injury. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
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Maintenance RPM Adjustments See Table 3-1. Engine High End RPM Low End RPM 3000 1500 TABLE 3-1 Before checking the RPM, make sure belt and brake strap tensions are correct (See Saw- mill Maintenance). Also check oil, fuel, and coolant levels. D35 Tier4 Engine Only: Check the Manufacturer’s Manual to see if the RPM adjustment is necessary.
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Maintenance RPM Adjustments See Figure 3-1. High-End Throttle Solenoid Adjustment Screw Idle Adjustment Screw Engage clutch and push here to check for play (0 to 1/32") 3H1010 Linkage Turnbuckle FIG. 3-2 TIER2 ENGINE ONLY 5. Start the engine to measure the low-end RPM; let idle for 10 minutes. 6.
Replacement Parts Fuel Tank (D35 Tier2/D47) SECTION 4 REPLACEMENT PARTS Fuel Tank (D35 Tier2/D47) LT40 Rev. K4.09+ LT40 Super Rev. J7.18+ LT40HD Rev. K6.10+ LT40HD Super Rev. K3.18+ LT50 Rev. A5.18+ 3H1168B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
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Replacement Parts Fuel Tank (D35 Tier2/D47) Cover, Fuel Tank 103867 Strap, 20" Rubber P11668 Bolt, 1/4-20 X 1" Carriage Head F05005-34 Nut, 1/4-20 Hex Lock F05010-21 Bolt, 1/4-20 x 3/4” Carriage F05005-113 Clamp, 1/2” EMT Coated P07584 Washer, 1/4” SAE Flat F05011-11 Bolt, 1/4-20 x 3/4”...
Replacement Parts Engine Mount Assembly (D35 Tier4) Engine Mount Assembly (D35 Tier4) 3H1185-2 DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. PIN WELDMENT, MOTOR PIVOT KUBOTA 015855 PIVOT WELDMENT, D35 T4 ENGINE PIVOT 079365 MOUNT WELDMENT, D35 T4 LEFT ENGINE MOUNT 079372 MOUNT WELDMENT, D35 T4 RIGHT ENGINE MOUNT 079377...
Replacement Parts Engine Mount Assembly (D35 Tier2/D47) Engine Mount Assembly (D35 Tier2/D47) 3H1009-1B DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. MOUNT WELDMENT, LT30/40 YANMAR ENGINE 057452 PIN WELDMENT, KUBOTA ENGINE MOUNT PIVOT 015855 BOLT, 1/2-13 X 1 1/4” HEX HEAD GRADE 5 F05008-37 NUT, 1/2-13 HEX NYLON LOCK F05010-8...
Replacement Parts Engine Assembly (D35 Tier2 Only) Engine Assembly (D35 Tier2 Only) 3H1009-4B DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. COVER, ENGINE CED34 ENGINE, 35.9HP YANMAR DIESEL (TIER2 ENGINE FOR OUTSIDE U.S. ONLY) 074236 ENGINE, 35.9HP YANMAR DIESEL 006540 Radiator Parts (See Section...
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Replacement Parts Engine Assembly (D35 Tier2 Only) Alternator Parts (See Section 4.15) Bearing Support Parts (See Section 4.19) Engine Mount Parts (See Section 4.5) Gasket, Yanmar Bonnet #129004-11310 061773 Gasket Set, Yanmar Engine #719823-92960 057931 Seal, Yanmar Front Main #119934-01800 057932 Injector Assembly, Yanmar #729604-53200 057934...
Replacement Parts Relay/Throttle Assembly (D35 Tier2 Only) Relay/Throttle Assembly (D35 Tier2 Only) On Times For Manually Operated Glow Plugs Ambient Temperature Suggested Glow Plug On Time Less Than 32° F (0°C) 30 Seconds 32 - 60° F (0 - 15°C) 25 Seconds 60 - 80°...
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Replacement Parts Relay/Throttle Assembly (D35 Tier2 Only) Nut, 1/4-20 Hex Nylon Lock F05010-69 RELAY ASSEMBLY, YANMAR W/COVER 074232 Bracket Assembly, Yanmar Relay (2012 ) 069625 Bracket Weldment, Glow Plug Relay Mount 036269 Bolt, 1/4-20 x 1 1/2” Hex Head Full Thread F05005-31 Nut, 1/4-20 Self-Locking Hex F05010-9...
Replacement Parts Drive Assembly (D35 Tier4 Only) 4.10 Drive Assembly (D35 Tier4 Only) 3H1185-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SHEAVE, 5V X 4.46” POLY V (GAS/DIESEL) 016533 BUSHING, SH X 1 7/16” 016535 BELT, 3/5VFL765 KEVLAR 110268 SHAFT, D35 T4 YANMAR LARGE STUB 079481...
Replacement Parts Bearing Support (D35 Tier4 Only) 4.19 Bearing Support (D35 Tier4 Only) 3H1185-7 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SUPPORT ASSEMBLY, D35 T4 FINAL BEARING 079402 Bearing, 1-7/16 4-Bolt Flange 071491 Support Weldment, D35 T4 Final Bearing 079401 Bolt, 1/2-13x1 3/4 Hex Head Grade 5 FT F05008-88...
Replacement Parts Bearing Support (D35 Tier2/D47) 4.20 Bearing Support (D35 Tier2/D47) 3H1140 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SUPPORT ASSEMBLY, YANMAR BEARING 074226 Bearing, 1-7/16 4-Bolt Flange 071491 Spacer, 1 Hex x 7.31 071493 Spacer, 1 Hex x 4.38 071499 Spacer, 1 Hex x 2.03 075103...
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Replacement Parts Bearing Support (D35 Tier2/D47) DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SUPPORT ASSEMBLY, CAT BEARING LT40/50 (D51) 061131 Shaft, Caterpillar Stub Bearing Support 071325 Bearing, 1-7/16 4-Bolt Flange 071491 Spacer, 1 Hex x 7.31 075533 Guard Weldment, Cat Top Pulley 075534...
INDEX maintenance air cleaner alternator belt battery cooling system engine oil RPM adjustments safety operation control lights shutoff starting parts list alternator 4-21, 4-23 alternator assembly 4-24 drive assembly 4-15, 4-16 engine assembly 4-8, 4-10 engine mount assembly 4-6, 4-7 fuel tank 4-1, 4-3, 4-5 motor assembly...
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