Wood-mizer D35 Series Safety, Operation, Maintenance & Parts Manual
Wood-mizer D35 Series Safety, Operation, Maintenance & Parts Manual

Wood-mizer D35 Series Safety, Operation, Maintenance & Parts Manual

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D35 Engine
Safety, Operation, Maintenance
& Parts Manual
LT30
LT40
LT30HD
LT40HD
LT40HD Super
LT50HD
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
January 2010
rev. J7.02 - K3.01
rev. J8.02 - K5.01
rev. J8.02 - K4.01
rev. J8.02 - K7.01
rev. J9.02 - K4.00
rev. A5.10 - A6.00
Form #1573

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Summary of Contents for Wood-mizer D35 Series

  • Page 1 D35 Engine Safety, Operation, Maintenance & Parts Manual LT30 rev. J7.02 - K3.01 LT40 rev. J8.02 - K5.01 LT30HD rev. J8.02 - K4.01 LT40HD rev. J8.02 - K7.01 LT40HD Super rev. J9.02 - K4.00 LT50HD rev. A5.10 - A6.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine.
  • Page 2 Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...
  • Page 3: Table Of Contents

    Table of Contents Section-Page SECTION 1 ABOUT THIS MANUAL SECTION 2 OPERATION Starting The Engine................2-1 SECTION 3 MAINTENANCE Safety......................3-1 Engine Oil & Filter.................3-2 Cooling System ..................3-2 Battery ....................3-2 Alternator Belt ..................3-3 Air Cleaner .....................3-3 RPM Adjustments ..................3-3 SECTION 4 REPLACEMENT PARTS Fuel Tank (D35 Tier2/D47)..............4-1 LT40 Rev.
  • Page 4 Table of Contents Section-Page 4.12 Radiator Assembly (D35 Tier4 Only) ..........4-17 LT40 Rev. K5.00+ LT40HD Rev. K7.00+ LT40HD Super Rev. K4.00+ LT50HD Rev. A6.00+ 4.13 Radiator Assembly (D35 Tier2) ............4-19 4.14 Alternator Assembly (D35 Tier4) ............4-21 LT40 Rev. K5.00+ LT40HD Rev.
  • Page 5: About This Manual

    SECTION 1 ABOUT THIS MANUAL This manual is provided as a supplement to the equipment manufacturer’s manuals. This manual provides information specific to the use of this equipment on the Wood-Mizer ® sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before attempting to operate this equipment.
  • Page 6 D35 Tier2 Engine Muffler Air Cleaner Fuel Filter Radiator Oil Filter 3H1009-3 3/10/20...
  • Page 7: Operation

    Starting The Engine SECTION 2 OPERATION Starting The Engine Engine Control Lights See Figure 2-1. D35 Tier2 Engine Only: The following indicator lights are located on the sawmill control panel. Alternator Charge Indicator: Lights up if the alternator is not charging the battery. Engine Temperature Indicator: Lights up if the engine is overheating.
  • Page 8 Starting The Engine See Figure 2-2. D35 Tier4 Engine Only: Check the Manufacturer’s Manual for the oper- ation of the engine controller located on the sawmill control panel. 3H1188-1 FIG. 2-2 D35 TIER4 ONLY See Table 2-1. IMPORTANT! D35 Tier2 Engine Only: The glow plug sensing relay pro- vides manual control of glow plug operation.
  • Page 9 Starting The Engine DANGER! Operate your engine/machine only in well ventilated areas. The exhaust gases of your engine can cause nausea, delirium and potentially death unless adequate ventilation is present. DANGER! Never operate an engine with a fuel or oil leak. The leaking fuel or oil could potentially come in contact with hot surfaces and ignite into flames.
  • Page 10: Maintenance

    Safety SECTION 3 MAINTENANCE Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth- erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty conditions. IMPORTANT! This manual only provides information about additional procedures or procedures to be performed at different time intervals than found in the manufacturer's manuals.
  • Page 11: Engine Oil & Filter

    Maintenance Engine Oil & Filter This symbol identifies the interval (hours of operation) at which each maintenance pro- cedure should be performed. "AR" signifies maintenance procedures which should be performed as required. Engine Oil & Filter Check the oil level every 8 hours of operation. Add oil as necessary. See the engine man- ual for oil viscosity and grade recommendations.
  • Page 12: Alternator Belt

    Maintenance Alternator Belt wear safety goggles and a face shield when working near batteries. Failure to do so will cause serious injury. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
  • Page 13 Maintenance RPM Adjustments See Table 3-1. Engine High End RPM Low End RPM 3000 1500 TABLE 3-1 Before checking the RPM, make sure belt and brake strap tensions are correct (See Saw- mill Maintenance). Also check oil, fuel, and coolant levels. D35 Tier4 Engine Only: Check the Manufacturer’s Manual to see if the RPM adjustment is necessary.
  • Page 14 Maintenance RPM Adjustments See Figure 3-1. High-End Throttle Solenoid Adjustment Screw Idle Adjustment Screw Engage clutch and push here to check for play (0 to 1/32") 3H1010 Linkage Turnbuckle FIG. 3-2 TIER2 ENGINE ONLY 5. Start the engine to measure the low-end RPM; let idle for 10 minutes. 6.
  • Page 15: Replacement Parts

    Replacement Parts Fuel Tank (D35 Tier2/D47) SECTION 4 REPLACEMENT PARTS Fuel Tank (D35 Tier2/D47) LT40 Rev. K4.09+ LT40 Super Rev. J7.18+ LT40HD Rev. K6.10+ LT40HD Super Rev. K3.18+ LT50 Rev. A5.18+ 3H1168B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
  • Page 16 Replacement Parts Fuel Tank (D35 Tier2/D47) Cover, Fuel Tank 103867 Strap, 20" Rubber P11668 Bolt, 1/4-20 X 1" Carriage Head F05005-34 Nut, 1/4-20 Hex Lock F05010-21 Bolt, 1/4-20 x 3/4” Carriage F05005-113 Clamp, 1/2” EMT Coated P07584 Washer, 1/4” SAE Flat F05011-11 Bolt, 1/4-20 x 3/4”...
  • Page 17: Fuel Tank (D35 Tier4 Only)

    Replacement Parts Fuel Tank (D35 Tier4 Only) Fuel Tank (D35 Tier4 Only) LT40 Rev. K5.00+ LT40HD Rev. K7.00+ LT40HD Super Rev. K4.00+ LT50HD Rev. A6.00+ 3H1187-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TRAY ASSEMBLY, LT40/50 TIER4 DIESEL TANK 079637 Tank, 5 Gallon Low Pro Diesel 103928...
  • Page 18 Replacement Parts Fuel Tank (D35 Tier4 Only) Strap, 20" Rubber P11668 Bolt, 1/4-20 X 1" Carriage Head F05005-34 Nut, 1/4-20 Hex Lock F05010-21 Bolt, 1/4-20 x 3/4” Carriage F05005-113 Clamp, 1/2” EMT Coated P07584 Washer, 1/4” SAE Flat F05011-11 Bolt, 1/4-20 x 3/4” Hex Head Grade 5 F05005-123 Bolt, 5/16-18 x 1/2”...
  • Page 19: Fuel Tank (D35/D47)

    Replacement Parts Fuel Tank (D35/D47) Fuel Tank (D35/D47) LT40 Rev. K1.03 - K4.08 LT40 Super Rev. J6.00 - J7.17 LT40HD Rev. K3.01 - K6.09 LT40HD Super Rev. K2.00 - K3.17 LT50 Rev. A3.00 - A5.17 3H0780-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
  • Page 20: Engine Mount Assembly (D35 Tier4)

    Replacement Parts Engine Mount Assembly (D35 Tier4) Engine Mount Assembly (D35 Tier4) 3H1185-2 DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. PIN WELDMENT, MOTOR PIVOT KUBOTA 015855 PIVOT WELDMENT, D35 T4 ENGINE PIVOT 079365 MOUNT WELDMENT, D35 T4 LEFT ENGINE MOUNT 079372 MOUNT WELDMENT, D35 T4 RIGHT ENGINE MOUNT 079377...
  • Page 21: Engine Mount Assembly (D35 Tier2/D47)

    Replacement Parts Engine Mount Assembly (D35 Tier2/D47) Engine Mount Assembly (D35 Tier2/D47) 3H1009-1B DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. MOUNT WELDMENT, LT30/40 YANMAR ENGINE 057452 PIN WELDMENT, KUBOTA ENGINE MOUNT PIVOT 015855 BOLT, 1/2-13 X 1 1/4” HEX HEAD GRADE 5 F05008-37 NUT, 1/2-13 HEX NYLON LOCK F05010-8...
  • Page 22: Engine Assembly (D35 Tier4 Only)

    Replacement Parts Engine Assembly (D35 Tier4 Only) Engine Assembly (D35 Tier4 Only) LT40 Rev. K5.00+ LT40HD Rev. K7.00+ LT40HD Super Rev. K4.00+ LT50HD Rev. A6.00+ 3H1185-1 DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. Cover, Engine CED34 Engine, 35.9HP YANMAR DIESEL (TIER4) 079323 Radiator Parts (See Section...
  • Page 23 Replacement Parts Engine Assembly (D35 Tier4 Only) Bolt, 1/4-20x1 Hex Head Grade 5 F05005-101 Bolt, 1/4-20x3/4 Hex Head Grade 5 F05005-123 Nut, 1/4-20 Nylock F05010-69 Washer, 1/4 SAE Flat F05011-11 Hose Clamp, 7/32in-5/8in P649 Hose Clamp, 7/32”-5/8” P649 Clamp, 1/2” EMT Coated P07584 Cap, Rain D35 Tier 4 KDPF-1 061304...
  • Page 24: Engine Assembly (D35 Tier2 Only)

    Replacement Parts Engine Assembly (D35 Tier2 Only) Engine Assembly (D35 Tier2 Only) 3H1009-4B DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. COVER, ENGINE CED34 ENGINE, 35.9HP YANMAR DIESEL (TIER2 ENGINE FOR OUTSIDE U.S. ONLY) 074236 ENGINE, 35.9HP YANMAR DIESEL 006540 Radiator Parts (See Section...
  • Page 25 Replacement Parts Engine Assembly (D35 Tier2 Only) Alternator Parts (See Section 4.15) Bearing Support Parts (See Section 4.19) Engine Mount Parts (See Section 4.5) Gasket, Yanmar Bonnet #129004-11310 061773 Gasket Set, Yanmar Engine #719823-92960 057931 Seal, Yanmar Front Main #119934-01800 057932 Injector Assembly, Yanmar #729604-53200 057934...
  • Page 26: Ecu & Relay/Fuse Assembly (D35 Tier4 Only)

    Replacement Parts ECU & Relay/Fuse Assembly (D35 Tier4 Only) ECU & Relay/Fuse Assembly (D35 Tier4 Only) 3H1187-2B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. RELAY/FUSE ASSEMBLY, 35.9HP ECU 079422 Plate, D35 T4 ECU Mount Plate 079420 Cover Weldment, D35 T4 Relays/Fuse 079428 Bolt, 1/4-20x3/4 Hex Head Grade 5...
  • Page 27: Relay/Throttle Assembly (D35 Tier2 Only)

    Replacement Parts Relay/Throttle Assembly (D35 Tier2 Only) Relay/Throttle Assembly (D35 Tier2 Only) On Times For Manually Operated Glow Plugs Ambient Temperature Suggested Glow Plug On Time Less Than 32° F (0°C) 30 Seconds 32 - 60° F (0 - 15°C) 25 Seconds 60 - 80°...
  • Page 28 Replacement Parts Relay/Throttle Assembly (D35 Tier2 Only) Nut, 1/4-20 Hex Nylon Lock F05010-69 RELAY ASSEMBLY, YANMAR W/COVER 074232 Bracket Assembly, Yanmar Relay (2012 ) 069625 Bracket Weldment, Glow Plug Relay Mount 036269 Bolt, 1/4-20 x 1 1/2” Hex Head Full Thread F05005-31 Nut, 1/4-20 Self-Locking Hex F05010-9...
  • Page 29: Drive Assembly (D35 Tier4 Only)

    Replacement Parts Drive Assembly (D35 Tier4 Only) 4.10 Drive Assembly (D35 Tier4 Only) 3H1185-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SHEAVE, 5V X 4.46” POLY V (GAS/DIESEL) 016533 BUSHING, SH X 1 7/16” 016535 BELT, 3/5VFL765 KEVLAR 110268 SHAFT, D35 T4 YANMAR LARGE STUB 079481...
  • Page 30: Drive Assembly (D35 Tier2)

    Replacement Parts Drive Assembly (D35 Tier2) 4.11 Drive Assembly (D35 Tier2) 3H1009-8B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SHEAVE, 5V X 4.46” POLY V (GAS/DIESEL) 016533 BUSHING, SH X 1 7/16” 016535 BELT, 3/5VL770 046571 PLATE, YANMAR ENGINE STOP 006620 SHAFT, YANMAR LARGE DRIVE STUB (LONG)
  • Page 31: Radiator Assembly (D35 Tier4 Only)

    Replacement Parts Radiator Assembly (D35 Tier4 Only) 4.12 Radiator Assembly (D35 Tier4 Only) LT40 Rev. K5.00+ LT40HD Rev. K7.00+ LT40HD Super Rev. K4.00+ LT50HD Rev. A6.00+ 3H1185-5 DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. Replacement Parts D3507doc031020 4-17...
  • Page 32 Replacement Parts Radiator Assembly (D35 Tier4 Only) RADIATOR KIT, YANMAR #KR2 044804 Radiator, Diesel Engines #129689-44510 057949 Cap, Yanmar Radiator #129987-44570 044660 Bottle Assembly, Yanmar #123987-43600 040387 Hose, Yanmar Lower Radiator #129689-49020 057950 Hose, Yanmar Upper Radiator #129687-49010 057951 COVER ASSEMBLY, D35 T4 RADIATOR 079627 Cover Weldment, D35 T4 Radiator 079477...
  • Page 33: Radiator Assembly (D35 Tier2)

    Replacement Parts Radiator Assembly (D35 Tier2) 4.13 Radiator Assembly (D35 Tier2) 3H1009-6D DESCRIPTION (Indicates Parts Available In Assemblies Only) PART # QTY. RADIATOR KIT, YANMAR #KR2 044804 Radiator, Diesel Engines #129689-44510 057949 Cap, Yanmar Radiator #129987-44570 044660 Bottle Assembly, Yanmar #123987-43600 040387 Hose, Yanmar Lower Radiator #129689-49020 057950...
  • Page 34 Replacement Parts Radiator Assembly (D35 Tier2) Hose, Yanmar Upper Radiator #129687-49010 057951 COVER WELDMENT, RADIATOR 006607 COVER WELDMENT, RADIATOR LOWER 006604 BOLT, 1/4-20 X 1/2” HEX HEAD F05005-15 WASHER, 1/4” SPLIT LOCK F05011-14 WASHER, 1/4” SAE FLAT F05011-11 MOUNT ASSEMBLY, YANMAR LOWER RADIATOR 074229 Mount Weldment, Yanmar Radiator 006530...
  • Page 35: Alternator Assembly (D35 Tier4)

    Replacement Parts Alternator Assembly (D35 Tier4) 4.14 Alternator Assembly (D35 Tier4) LT40 Rev. K5.00+ LT40HD Rev. K7.00+ LT40HD Super Rev. K4.00+ LT50HD Rev. A6.00+ 3H1185-6 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. Wire Assembly, Starter to Alternator 024308 Wire Assembly, Engine to Alternator Ground 050941...
  • Page 36 Replacement Parts Alternator Assembly (D35 Tier4) Cover Weldment, D35 T4 Lower Alt 079576 Bolt, 1/4-20x1/2 Hex Head F05005-15 Belt, 6PK1145 006524 4-22 D3507doc031020 Replacement Parts...
  • Page 37: Alternator Assembly (D35 Tier2/D47)

    Replacement Parts Alternator Assembly (D35 Tier2/D47) 4.15 Alternator Assembly (D35 Tier2/D47) 19 20 3H1009-7B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. Wire Assembly, Starter to Alternator 024308 Wire Assembly, Engine to Alternator Ground 050941 Alternator Assembly, Yanmar 074234 Alternator Assembly, 140 Amp 046429...
  • Page 38 Replacement Parts Alternator Assembly (D35 Tier2/D47) Washer, 5/16 Split Lock F05011-13 Washer, 5/16 SAE Flat F05011-17 Bolt, 5/16-18 x 1/2” Hex Head Grade 5 F05006-15 Cover Weldment, Yanmar ALternator 058704 Bolt, 3/8-16 x 3/4” Hex Head Grade 2 F05007-27 Cover Weldment, Lower Yanmar Alternator 058712 Washer, 3/8"...
  • Page 39: Engine Pulley Guards (D35 Tier4 Only)

    Replacement Parts Engine Pulley Guards (D35 Tier4 Only) 4.16 Engine Pulley Guards (D35 Tier4 Only) LT40 Rev. K5.00+ LT40HD Rev. K7.00+ LT40HD Super Rev. K4.00+ LT50HD Rev. A6.00+ 3H1186 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. COVER ASSEMBLY, D35 T4 TOP PULLEY 079718 Cover Weldment, D35 T4 Top Pulley...
  • Page 40: Engine Pulley Guards (D35 Tier2/D47)

    Replacement Parts Engine Pulley Guards (D35 Tier2/D47) 4.17 Engine Pulley Guards (D35 Tier2/D47) LT40 Rev. K4.05+ LT40HD Rev. K6.05+ LT40 Super Rev. J7.14+ LT40HD Super Rev. K3.13+ LT50HD Rev. A5.13+ 3H1141 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
  • Page 41: Engine Pulley Guards (D35 Tier2/D47 Only)

    Replacement Parts Engine Pulley Guards (D35 Tier2/D47 Only) 4.18 Engine Pulley Guards (D35 Tier2/D47 Only) LT40 Rev. J8.02 - K4.04 LT40HD Rev. J8.02 - K6.04 LT40 Super Rev. J6.00 - J7.13 LT40HD Super Rev. J9.02 - K3.12 LT50HD Rev. A4.00 - A5.12 3H0931B DESCRIPTION (...
  • Page 42: Bearing Support (D35 Tier4 Only)

    Replacement Parts Bearing Support (D35 Tier4 Only) 4.19 Bearing Support (D35 Tier4 Only) 3H1185-7 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SUPPORT ASSEMBLY, D35 T4 FINAL BEARING 079402 Bearing, 1-7/16 4-Bolt Flange 071491 Support Weldment, D35 T4 Final Bearing 079401 Bolt, 1/2-13x1 3/4 Hex Head Grade 5 FT F05008-88...
  • Page 43: Bearing Support (D35 Tier2/D47)

    Replacement Parts Bearing Support (D35 Tier2/D47) 4.20 Bearing Support (D35 Tier2/D47) 3H1140 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SUPPORT ASSEMBLY, YANMAR BEARING 074226 Bearing, 1-7/16 4-Bolt Flange 071491 Spacer, 1 Hex x 7.31 071493 Spacer, 1 Hex x 4.38 071499 Spacer, 1 Hex x 2.03 075103...
  • Page 44 Replacement Parts Bearing Support (D35 Tier2/D47) DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SUPPORT ASSEMBLY, CAT BEARING LT40/50 (D51) 061131 Shaft, Caterpillar Stub Bearing Support 071325 Bearing, 1-7/16 4-Bolt Flange 071491 Spacer, 1 Hex x 7.31 075533 Guard Weldment, Cat Top Pulley 075534...
  • Page 45: Index

    INDEX maintenance air cleaner alternator belt battery cooling system engine oil RPM adjustments safety operation control lights shutoff starting parts list alternator 4-21, 4-23 alternator assembly 4-24 drive assembly 4-15, 4-16 engine assembly 4-8, 4-10 engine mount assembly 4-6, 4-7 fuel tank 4-1, 4-3, 4-5 motor assembly...

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