Related Manuals for Ametek Universal Analyzers 275E
Summary of Contents for Ametek Universal Analyzers 275E
- Page 1 Instruction Manual Model 275E Extractive Gas Sample Probe 5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com MAN.275E.REVC.03112015...
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Page 2: Table Of Contents
Contents Receiving and Storage Definition of Symbols Specifications Description and Principle of Operation Installation Electrical Connections Process and Piping Connections Start-Up Shutdown Maintenance Troubleshooting Spare Parts Drawings - Model 275E Limited Warranty Page 2 of 34 MAN.275E.REVC.03112015... -
Page 3: Receiving And Storage
Receiving and Storage The UAI 275E Extractive Gas Sample Probe is a complete pre-installed unit. No assembly is necessary when received on-site. Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from the packing and checking for missing articles against the packing list! Check the items for any damage in transit and, if required, inform the shipping insurance company immediately of any damage found! -
Page 4: Definition Of Symbols
Definition of Symbols WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR HAZARDOUS AREA INSTALLATION. THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF 20 A. -
Page 5: Specifications
Specifications OPERATING SPECIFICATIONS Sample Flow Rate 0 to 20 l/m Calibration Gas Requirement Sample flow rate plus 10% Operating Pressure Drop at 10 l/m 12” Water column Maximum Gas Temperature at Inlet 700°F (370°C) Temperatures: Filter Oven From 340°F (171°C) Enclosure Heater 225°F / 110°C Dimensions (Enclosure Only) -
Page 6: Description And Principle Of Operation
Description and Principle of Operation APPLICATION The Universal Analyzers Model 275E Extractive Gas Sample Probe Assembly is designed to be used on stacks where the filter needs to be changed on a regular basis. It can accommodate a higher dust loading, from 5 g to 20 g per cubic meter at up to 5 l/m. -
Page 7: Installation
Installation Each stack where the Model 275E is to be mounted should have a Stack Sample Flange installed. This flange should be mounted so the Probe Tube when installed is level or pointing slightly downward to allow any entrained liquid to drain back into the stack. -
Page 8: Electrical Connections
Electrical Connections Model 275E Electrical connections used depend on options chosen. 115VAC TEMPERATURE SWITCH SOLID STATE RELAY CONTROLLED HEATED STACK SSR1 FILTER P/N: 3152-0003 CHAMBER HEATER CONTROL 120/240VAC CONTROL 25AMP USER CONNECTIONS TB1-1 TB1-4 TS1-C SSR1-1 115VAC 5A 240V 240A25 INPUT POWER SSR1-3 120 / 240 VAC... - Page 9 Electrical Connections Model 275E PT100 RTD - OR - RTD FOR REMOTE FILTER PT100 RTD THERMOCOUPLE HEATER TEMPERATURE PT100 RTD - OR - MONITORING RTD FOR REMOTE FILTER AND OR CONTROL. HEATER TEMPERATURE RTD FOR REMOTE FILTER THERMOCOUPLE FOR REMOTE MONITORING REMOTE TEMPERATURE CONTROLLED HEATER TEMPERATURE...
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Page 10: Process And Piping Connections
Process and Piping Connections Model 275E Piping connections used depend on options chosen. BLOWBACK OPTIONS A = STANDARD B = TIP FILTER A ,B SV20 ACID INSTR AIR @ <125 PSIG BLOCKER -40°F. DEWPOINT AV20 1/4" OPTIONAL INSTRUMENT AIR FOR BLOWBACK CONTROL > 75PSIG 2 - FLOOD INSTR AIR INLET OPTIONAL... - Page 11 Process and Piping Connections Model 275E BLOWBACK OPTIONS A = STANDARD B = TIP FILTER A ,B SV20 ACID BLOCKER INSTR AIR @ <125 PSIG -40°F. DEWPOINT AV20 1/4" OPTIONAL INSTRUMENT AIR FOR BLOWBACK CONTROL > 75PSIG INSTR AIR INLET 2 - FLOOD 1/4"...
- Page 12 Process and Piping Connections Model 275E SV22 ACID BLOCKER AV22 SV20 ACID BLOCKER INSTR AIR @ <125 PSIG -40°F. DEWPOINT AV20 1/4" OPTIONAL INSTRUMENT AIR FOR BLOWBACK CONTROL > 75PSIG INSTR AIR INLET 1/4" OPTIONAL INSTRUMENT AIR FOR BLOWBACK CONTROL > 75 PSIG INSTR AIR INLET 1/4"...
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Page 13: Start-Up
Start-Up Apply power to the Model 275E. Allow one hour for the Filter and optional Enclosure Heater to come to temperature. This warm-up period is extremely important to avoid the presence of condensation within the Model 275E filter which would cement the particulates to the filter surface. -
Page 14: Maintenance
Maintenance CHANGING THE FILTER CAUTION: THIS PROCEDURE CAN CAUSE SEVERE BURNS. USE PROPER PROTECTION. Changing the filter in the Model 275E Heated Filter Assembly is extremely easy. Unsecure the door latches and open the door to the Heated Filter. Close the filter isolation valve(s) to isolation the filter chamber from process. Using gloves to protect the hand, grasp the cap on the end of the filter body opposite the probe and turn it counter clockwise. -
Page 15: Troubleshooting
Troubleshooting The following table should give an overview of possible errors and an instruction to check and to repair them (is not valid for the starting-up period of cooler). Error Possible reason Check/Repair No sample gas flow Filter element plugged Check/ replace filter element Filter chamber exit port plugged Remove filter element and inspect... -
Page 16: Spare Parts
Spare Parts Consumable Spare Parts (with filter oven temps below 400ºF) Part Filter Cap Assy with SS Woven Filter for Circular Chambers 5209-1001 Filter, 2 µm Woven SS 9” Lg. (Other Options Available) 4980-0328 O-Ring, Viton 2-113, Isolation Valve Body to Chamber Manifold 4904-0002 O-Ring, Viton 2-210, Isolation Piston 4904-0008... - Page 17 Consumable Spare Parts (with filter oven temps above 400ºF) Part Filter Cap Assy with SS Woven Filter for Circular Chambers 5209-1001 Filter, 2 µm Woven SS 9” Lg. (Other Options Available) 4980-0328 O-Ring, Viton 2-113, Isolation Valve Body to Chamber Manifold 4904-0002 O-Ring, Viton 2-210, Isolation Piston 4904-0008...
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Page 18: Drawings - Model 275E
Drawings Model 275E Page 18 of 34 MAN.275E.REVC.03112015... - Page 19 Drawings Model 275E Page 19 of 34 MAN.275E.REVC.03112015...
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Page 32: Limited Warranty
Limited Warranty I. Limited Warranty 1. Limited Warranty. Universal Analyzers, Inc (UAI) offers a limited warranty on each of its products against failure due to defects in material and workmanship for a period ending the earlier of (i) fifteen (15) months from the date of the invoice relating to the sale of the product and (ii) twelve (12) months from the date of installation of the product (collectively, the “Initial Warranty”). - Page 33 Limited Warranty 4. Expenses on Non-Warranty Work. All repairs or replacements by UAI after the expiration of any applicable limited warranty period will be performed in accordance with UAI’s standard rate for parts and labor. Further, if upon UAI’s inspection and review, UAI determines the condition of the products is not caused by a defect in UAI’s material and workmanship, but is the result of some other condition, including but not limited to damage caused by any of the events or conditions set forth in Section I.2., Buyer shall be liable for all direct expenses incurred by UAI to conduct the inspection and review of the product.
- Page 34 5200 Convair Drive Carson City, NV 89706 • Phone: 775-883-2500 • Fax: 775-883-6388 • www.universalanalyzers.com Page 34 of 34 MAN.275E.REVC.03112015...