Installation Instructions; Mount The Burner - Beckett CG15 Manual

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Installation Instructions

Mount the Burner

Breathing Hazard
Ceramic fiber or Fiberglass insulation
Ceramic fiber materials, such as chamber liners, may
contain carcinogenic particles (crystalline silica) after
exposure to heat. Airborne particles from fiberglass or
ceramic fiber components have been listed as potentially
carcinogenic by the State of California. Take the following
precautions when removing, replacing and handling these
items.
Avoid breathing dust and avoid contact with skin or
eyes. Wear long-sleeved, loose-fitting clothing, gloves and
eye protection. Use a NIOSH N95 certified respirator.
This respirator meets requirements for protection from
crystalline silica. Actual job requirements for NIOSH
regulations may require other or additional protection. For
information, refer to the NIOSH website, http://www.cdc.
gov/niosh/homepage.html.
Ceramic fiber removal: To prevent airborne dust,
thoroughly wet ceramic fiber with water before handling.
Place ceramic fiber materials in a plastic bag and seal to
dispose.
Avoid blowing, tearing, sawing or spraying fiberglass or
ceramic fiber materials. If such operations are necessary,
wear extra protection to prevent breathing dust.
Wash work clothes separately from other laundry.
Rinse clothes washer thoroughly afterwards to prevent
contamination of other clothing.
NIOSH First aid procedures:
Eye exposure - irrigate eyes immediately
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Breathing - fresh air
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Asbestos Hazard
NEVER attempt to retrofit an appliance
containing asbestos. Contact a
professional to remove the asbestos prior
to installation. If unsure call a qualified
contractor to verify if asbestos is present.
CG15, CG25, CG50 Burner Manual, Form No. 6104BCG50
Carbon Monoxide Hazard
Burner mounting gasket must be used to seal against
leakage from the appliance. Do not use a damaged
mounting gasket. Verify that all boiler sections, canopy,
and access plates or doors are fully equipped with gaskets
and sealed against any leakage.
Explosion, Fire, and Asphyxiation Hazard.
Adjustable flange shall not be used with portable
equipment.
Carbon Monoxide Hazard
Protect the Air Tube from Overheating. Overheating
could cause damage to the air tube and other
combustion components leading to equipment
malfunction and impaired combustion performance.
The end of the air tube must not extend into the
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combustion chamber unprotected unless it has been
factory-tested and specified by the appliance manufacturer.
The end of the air tube should be set back ¼" from flush
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with the refractory inside wall to prevent damage from
overheating.
Refer to the instructions outlined in this section for
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methods of additional protection.
To ensure correct installation, verify the following:
• The burner specified for packaged equipment
has a flange to match the appliance bolt pattern
and welded for the required insertion. Follow the
appliance manufacturer's instructions for mounting.
• The end of the burner air tube will be set back 1/4"
from the interior surface of the combustion chamber
when the burner is mounted to the appliance. See
Figure 8 . If this dimension cannot be achieved,
protect the end of the air tube by installing a suitable
ceramic refractory material such as a refractory mill
board capable of withstanding at least 2300°F .
• The burner flame size is suitable for the appliance
combustion chamber. See Figure 8 for minimum
combustion chamber dimensions at the stated firing
rate ranges.
• The supplied gasket is in place on the burner air tube
flange and then mount the burner to the appliance
using appliance or field supplied hardware.
Section: Installation Instructions — 15