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Siemens SIMATIC ET 200MP System Manual

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ET 200MP Distributed I/O System

SIMATIC
ET 200MP
ET 200MP Distributed I/O System
System Manual
01/2013
A5E03723484-01
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Preface
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Documentation guide
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Product overview
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Module overview
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Application planning
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Installation
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Wiring
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Configuring
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Commissioning
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Maintenance
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Technical specifications
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Dimension drawings
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Accessories/spare parts
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Service&Support
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Summary of Contents for Siemens SIMATIC ET 200MP

  • Page 1 ___________________ ET 200MP Distributed I/O System Preface ___________________ Documentation guide ___________________ Product overview SIMATIC ___________________ Module overview ET 200MP ___________________ ET 200MP Distributed I/O System Application planning ___________________ Installation System Manual ___________________ Wiring ___________________ Configuring ___________________ Commissioning ___________________ Maintenance ___________________ Technical specifications ___________________ Dimension drawings...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    (Page 115). ● The range of technical documentation for the individual SIMATIC products and automation systems can be found on the Internet (http://www.siemens.com/simatic-tech- doku-portal). ● The online catalog and the online ordering system are available on the Internet (http://mall.automation.siemens.com).
  • Page 4 Preface ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 5: Table Of Contents

    Table of contents Preface ..............................3 Documentation guide..........................9 Product overview ............................. 13 Distributed I/O – overview ......................13 What is the ET 200MP distributed I/O system? ................15 Components..........................17 Properties.............................20 Module overview............................23 Interface modules ........................23 Digital input modules........................24 Digital output modules .........................24 Analog input modules ........................26 Analog output modules ........................27 Power supply modules.........................27...
  • Page 6 Table of contents Connecting supply voltage to the interface module ..............58 Connecting supply voltage to the power supply module............. 59 Connecting PROFINET IO via the RJ45 bus connector to the interface module ....... 61 Front connector for the I/O modules ................... 63 6.8.1 Characteristics of the front connector ..................
  • Page 7 Table of contents Dimension drawings ..........................107 Dimension drawings of the mounting rails .................107 Dimension drawing of the shielding bracket ................110 Dimension drawing of the shield clamp ..................111 Dimension drawing of the power supply element ..............111 Dimension drawing of the labeling strip ..................112 Accessories/spare parts ........................
  • Page 8 Table of contents ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 9: Documentation Guide

    Table 1- 1 System Manual for the ET 200MP distributed I/O system Topic Documentation Most important contents System ET 200MP Distributed I/O System Application planning • description (http://support.automation.siemens.com/WW Installation • /view/en/59193214) Wiring • Commissioning • Maintenance • Table 1- 2...
  • Page 10 Documentation guide Topic Documentation Most important contents Communication Communication Overview • (http://support.automation.siemens.com/WW /view/en/59192925) PROFINET with STEP 7 V12 PROFINET basics • PROFINET with STEP 7 V12 • PROFINET functions • (http://support.automation.siemens.com/ PROFINET diagnostics • WW/view/en/49948856) PROFINET with STEP 7 V5.5 PROFINET system description •...
  • Page 11 Table 1- 3 Product Manuals for the ET 200MP distributed I/O system Topic Documentation Most important contents Interface module Interface module Block diagram • (http://support.automation.siemens.com/WW/vi Wiring • ew/en/59193106) Parameters/address space • Digital modules DQ 32x24VDC/0.5A ST digital output module Interrupts, diagnostic (http://support.automation.siemens.com/WW/vi...
  • Page 12 CM PtP RS422/485 BA communication module (http://support.automation.siemens.com/WW/vi ew/en/59057390) CM PtP RS422/485 HF communication module (http://support.automation.siemens.com/WW/vi ew/en/59061372) SIMATIC manuals The current manuals for SIMATIC products are available for download free of charge on the Internet (http://www.siemens.com/automation/service&support). ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 13: Product Overview

    Product overview Distributed I/O – overview Distributed I/O systems – field of application A plant configuration quite often features a process I/O configuration in a central automation system. When the inputs/outputs are far away from the automation system, wiring can become very extensive and complex.
  • Page 14 Product overview 2.1 Distributed I/O – overview Configuration of a PROFINET IO network The figure below illustrates a typical PROFINET IO network configuration. Existing PROFIBUS slaves can be integrated using an IE/PB Link. Figure 2-1 Typical configuration of PROFINET IO Note ET 200MP modules can only be connected to the S7-1200 via GSD/GSDML.

  • Page 15: What Is The Et 200Mp Distributed I/O System

    Product overview 2.2 What is the ET 200MP distributed I/O system? What is the ET 200MP distributed I/O system? Introduction The ET 200MP distributed I/O system is a scalable and highly flexible distributed I/O system for connecting the process signals to a central controller via a fieldbus. Field of application The scalable design allows you to adapt your configuration exactly to the specific local requirements.
  • Page 16 Product overview 2.2 What is the ET 200MP distributed I/O system? Configuration example The following figure shows a configuration example of the ET 200MP distributed I/O system. ① Interface module ② I/O module ③ I/O module ④ Power supply module ⑤...

  • Page 17: Components

    Product overview 2.3 Components Components Components of the ET 200MP distributed I/O system The following table provides an overview of the most important components of the ET 200MP: Table 2- 1 Components of the ET 200MP Components Function Diagram Mounting rail The mounting rail is the rack of the ET 200MP.
  • Page 18 Product overview 2.3 Components Components Function Diagram I/O module The I/O modules form the interface between the controller and the process. The controller detects the current process state via the connected sensors and actuators, and triggers the corresponding reactions. I/O modules are classified into the following types of modules: Digital input (DI) •...
  • Page 19 Product overview 2.3 Components Components Function Diagram Shielding bracket The shielding bracket is an insertable bracket for modules with EMC-critical signals (e.g., analog modules, technology modules), and (together with the shielding clamp) permits the low impedance application of shielding with minimal installation times. The shielding bracket is included in the scope of delivery of the analog and technology modules, and may be ordered as an accessory (Page 113).

  • Page 20: Properties

    Product overview 2.4 Properties Properties Introduction The most important properties of the ET 200MP are described in the following tables. Properties of the configuration Table 2- 2 Properties of the configuration Properties of the configuration Explanation Scalable configuration using 4, 8, 16, and 32- Function-oriented, cost-optimized station •...
  • Page 21 Product overview 2.4 Properties Properties of the connection technology Table 2- 3 Properties of the connection technology Properties of the connection technology Explanation Twistable front connector Rapid module exchange during maintenance (cable duct remains closed) Pre-wiring positioning Efficient module wiring (easily accessible) •...
  • Page 22 Product overview 2.4 Properties ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 23: Module Overview

    Module overview Interface modules Overview of properties The table below shows the essential properties of the interface modules. Table 3- 1 Interface module Order no.: 6ES7155-5AA00-0AB0 Short description IM 155-5 PN ST Supply voltage, permitted range 20.4 V DC to 28.8 V DC Interfaces 1 x PROFINET;...

  • Page 24: Digital Input Modules

    Module overview 3.2 Digital input modules Digital input modules Overview of properties The table below shows the essential properties of the digital input modules. Table 3- 2 Digital input modules Order no.: 6ES7521-1BH00-0AB0 6ES7521-1BL00-0AB0 6ES7521-1BH50-0AA0 6ES7521-1FH00-0AA0 Short description DI 16x24VDC HF DI 32x24VDC HF DI 16x24VDC SRC BA DI 16x230VAC BA...
  • Page 25 Module overview 3.3 Digital output modules Table 3- 4 Digital output modules Order no.: 6ES7522-5HF00-0AB0 6ES7522-5FF00-0AB0 Short description DQ 8x230VAC/5A ST DQ 8x230VAC/2A ST Number of outputs Type Relay Triac Electrical isolation between channels Number of potential groups Relay coil supply voltage 24 V DC Rated output voltage 230 V AC...

  • Page 26: Analog Input Modules

    Module overview 3.4 Analog input modules Analog input modules Overview of properties The table below shows the essential properties of the analog input modules. Table 3- 5 Analog input modules Order no.: 6ES7531-7KF00-0AB0 6ES7531-7NF10-0AB0 Short description AI 8xU/I/RTD/TC ST AI 8xU/I HS Number of inputs Resolution 16 bits (including sign)

  • Page 27: Analog Output Modules

    Module overview 3.5 Analog output modules Analog output modules Overview of properties The table below shows the essential properties of the analog output modules. Table 3- 6 Analog output modules Order no.: 6ES7532-5HD00-0AB0 6ES7532-5HF00-0AB0 Short description AQ 4xU/I ST AQ 8xU/I HS Number of outputs Resolution 16 bits (including sign)

  • Page 28: Technology Modules

    Module overview 3.7 Technology modules Technology modules Overview of properties The table below shows the essential properties of the technology modules. Table 3- 8 Technology modules Order no.: 6ES7550-1AA0-0AB0 6ES7551-1AB00-0AB0 Short description TM Count 2x24V TM PosInput 2 Supported encoders Incremental encoder for signals, 24 V Incremental encoder for signals to RS422 asymmetric,...

  • Page 29: Communication Modules

    Module overview 3.8 Communication modules Communication modules Overview of properties The table below shows the essential properties of the communication modules. Table 3- 9 Communication modules Order no.: 6ES7540-1AD00-0AA0 6ES7540-1AB00-0AA0 6ES7541-1AD00-0AB0 6ES7541-1AB00-0AB0 Short description CM PtP RS232 BA CM PtP RS422/485 BA CM PtP RS232 HF CM PtP RS422/485 HF Interface...
  • Page 30 Module overview 3.8 Communication modules ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 31: Application Planning

    Application planning Hardware configuration Maximum configuration ● The integrated power supply of the interface module feeds 14 W into the backplane bus. Up to 12 I/O modules can be supplied this way. The exact number of operable modules is the result of the power budget (see chapter Power budget calculation (Page 32)). ●...

  • Page 32: Power Budget Calculation

    Application planning 4.2 Power budget calculation Power budget calculation Introduction A power budget calculation is performed in order to ensure the operation of the modules in the configuration. The power budget calculation balances the power provided by the interface module and the power supply (PS) module(s) via the backplane bus, against the required power for the I/O modules.
  • Page 33 Application planning 4.2 Power budget calculation Review of the power budget during planning with STEP 7 V12 Compliance with the power budget is reviewed during planning by STEP 7 V12. To access the power budget information, follow these steps: 1. In the device view of the STEP 7 hardware network editor, select the interface module. 2.
  • Page 34 Application planning 4.2 Power budget calculation Remedial measures for overload 1. Check the plant configuration, e.g.: – Is the installed power sufficient for the number and type of the I/O modules? – Is the interface module supplied on the front side with 24 V DC? –...
  • Page 35 Application planning 4.2 Power budget calculation In the following example calculation the power budget for a configuration is determined. Table 4- 2 Sample calculation for power budget Modules Power Incoming power to the backplane bus IM 155-5 PN ST 14 W Power from the backplane bus Analog output module AQ 4xU/I ST 0.6 W...

  • Page 36: Setting Up Power Segments

    Application planning 4.3 Setting up power segments Setting up power segments Definition A power segment comprises a group of modules, whose supply voltage is made available via the backplane bus by the interface module and/or a power supply module. On setting up power segments The IM 155-5 PN ST interface module always constitutes the first power segment.
  • Page 37 Application planning 4.3 Setting up power segments Setting up power segments Up to three power segments per station are possible. Supply per power segment: Power segment 1 (always present): ● Alternative 1: Supply voltage from the interface module ● Alternative 2: Supply voltage from the power supply module before the interface module + interface module ①...
  • Page 38 Note also the parameter setting "Connection to supply voltage L+" for the interface module. See the chapter "Parameters" in the IM 155-5 PN ST Device Manual (http://support.automation.siemens.com/WW/view/en/59193106). Power segment 2 (as needed): ● Supply voltage from an additional power supply (PS) module after power segment 1 Power segment 3 (as needed): ●...

  • Page 39: Installation

    Installation Basics Introduction All modules of the ET 200MP distributed I/O system are open resources. This means that you may only install the ET 200MP distributed I/O system in housings, cabinets or electrical operating areas. These housings, cabinets or electrical operating areas must only be accessible with a key or tool.
  • Page 40 Installation 5.1 Basics Minimum clearances Maintain the following minimum clearances when installing or uninstalling the ET 200MP. To the left and right a marginless installation is possible, i.e. the modules may be installed up to the outer edge of the mounting rail. ①...

  • Page 41: Installing The Mounting Rail

    Installation 5.2 Installing the mounting rail Self-assembling bus In the self-assembling bus, all modules are lined up on the mounting rail. For this purpose the modules are hung in the upper area, with inserted U connectors, and are pivoted downward and fastened in the lower area by means of screws. During the pivoting in, the modules are connected to each other with the U connector.
  • Page 42 Installation 5.2 Installing the mounting rail Required accessories You can use the following screw types for fastening of the mounting rails: Table 5- 1 Required accessories For ... you can use ... Explanation M6 cylinder head screw according to Choose a suitable screw length for your Outer fixing screws •...
  • Page 43 Installation 5.2 Installing the mounting rail Preparing the 2000 mm mounting rail for installation 1. Cut the 2000 mm mounting rail to the required length. 2. Mark the holes. The necessary dimensions can be found in the table "Dimensions for the drill holes": –...
  • Page 44 Installation 5.2 Installing the mounting rail Attach the protective conductor The ET 200MP automation system has to be connected to the protective conductor system of the electrical system to ensure electrical safety. 1. Strip the grounding conductor with a minimum diameter of 10 mm and attach a ring terminal for size M6 bolts with the crimping pliers.

  • Page 45: Installing The Power Supply Module

    Installation 5.3 Installing the power supply module Installing the power supply module Introduction The power supply module is optional for the ET 200MP distributed I/O system, and can be deployed as needed. The power supply module increases the power on the backplane bus and thus permits the use of additional modules.

  • Page 46: Installing The Interface Module

    Installation 5.4 Installing the interface module Uninstalling the power supply module The power supply module is wired: 1. Turn off the fed supply voltage. 2. Open the front cover. 3. Switch off the power supply module. 4. Loosen the power cable connector and remove it from the power supply module. 5.
  • Page 47 Installation 5.4 Installing the interface module Installing the interface module Watch video sequence (http://support.automation.siemens.com/WW/view/en/67462859) 1. Place the U connector at the back right of the interface module (see following figure). 2. Install the interface module on the rail. 3. Pivot the interface module towards the back.

  • Page 48: Installing I/O Modules

    Tools required Screwdriver with 4.5 mm blade Installing I/O modules Watch video sequence (http://support.automation.siemens.com/WW/view/en/67462859) 1. Place the U connector at the back right of the interface module (see following picture). Exception: the last I/O module in the assembly. 2. Install the I/O module on the mounting rail 3.
  • Page 49 Installation 5.5 Installing I/O modules Uninstalling I/O modules The I/O module is wired: 1. Turn off all fed supply voltages. 2. Open the front cover. 3. Pull the front connector out of the I/O module using the unlocking strap. 4. Loosen the fixing screw of the I/O module. 5.
  • Page 50 Installation 5.5 Installing I/O modules ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 51: Wiring

    Wiring Rules and regulations for operation Introduction As part of plants and/or systems, the ET 200MP distributed I/O system requires adherence to special rules and regulations, depending on the field of application. This chapter provides an overview of the most important rules that must be observed for the integration of the ET 200MP distributed I/O system in a plant or system.
  • Page 52 ● For signal and bus lines, you must ensure that a wire/cable breakage or a cross-wire does not lead to undefined states of the plant or system. Reference Additional information can be found in the function manual, Designing interference-free controllers (http://support.automation.siemens.com/WW/view/en/59193566). ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 53: Operating The Et 200Mp On Grounded Incoming Supply

    Wiring 6.2 Operating the ET 200MP on grounded incoming supply Operating the ET 200MP on grounded incoming supply Introduction The following provides information on the overall configuration of an ET 200MP distributed I/O system on a grounded incoming supply (TN-S network). The specific subjects discussed are: ●...
  • Page 54 Wiring 6.2 Operating the ET 200MP on grounded incoming supply Components and protective measures Various components and protective measures are specified for assembling a full installation. The type of components and the degree to which protective measures are binding depend on the IEC (DIN VDE) regulation applicable to your plant configuration.
  • Page 55 Wiring 6.2 Operating the ET 200MP on grounded incoming supply ET 200MP in the overall configuration The figure below shows the overall configuration of the ET 200MP distributed I/O system (load current supply and grounding concept) with infeed from a TN-S network. ①...

  • Page 56: Electrical Configuration Of The Et 200Mp

    Wiring 6.3 Electrical configuration of the ET 200MP Electrical configuration of the ET 200MP Electrical isolation With ET 200MP, there is electrical isolation between: ● The load circuits/process and all other circuit components of the ET 200MP ● The communication interface (PROFINET) of the interface module and all other circuit components The following image shows the potential relationships of the ET 200MP with the interface module (using the example of the IM 155-5 PN ST).

  • Page 57: Wiring Rules

    Wiring 6.4 Wiring rules Wiring rules Wiring rules Table 6- 2 Wiring rules Wiring rules for... Interface module 40-pin front connector Power supply module (screw-type connection) Connectible conductor cross-sections for up to 0.25 mm solid wires up to 24 Connectible Without wire end 0.25 to 2.5 mm 0.25 to 1.5 mm...

  • Page 58: Connecting Supply Voltage To The Interface Module

    Wiring 6.5 Connecting supply voltage to the interface module Connecting supply voltage to the interface module Introduction The supply voltage of the interface module is supplied via a 4-pole cable connector, that is located on the front of the interface module. Power supply unit You must only use SELV/PELV type power supply units with protective extra-low voltage with safe electrical isolation (max.

  • Page 59: Connecting Supply Voltage To The Power Supply Module

    Wiring 6.6 Connecting supply voltage to the power supply module Tool-free connection of cables: single-wire without wire end ferrule, multi-wire (stranded) with wire end ferrule or ultrasonically sealed. 1. Strip 8 to 10 mm of the wires. 2. Only for multi-stranded wires: Seal or crimp the wire with end sleeves.
  • Page 60 6.6 Connecting supply voltage to the power supply module Connecting supply voltage to the power supply module Watch video sequence (http://support.automation.siemens.com/WW/view/en/67462859) 1. Swing the front cover of the power supply module up until it latches. 2. Unlock the power cable connector and remove it from the power supply module by pulling it forward.

  • Page 61: Connecting Profinet Io Via The Rj45 Bus Connector To The Interface Module

    Wiring 6.7 Connecting PROFINET IO via the RJ45 bus connector to the interface module Connecting PROFINET IO via the RJ45 bus connector to the interface module Introduction You connect PROFINET IO to the interface module via the RJ45 bus cable connector. PROFINET IO can be further looped via the integrated 2-port switch.
  • Page 62 A data transfer point is prescribed for connection to the WAN (Wide Area Network) that guarantees this degree of safety. Reference Further information on the pin assignment of the RJ45 can be found in the Product Manual for the interface module (http://support.automation.siemens.com/WW/view/en/59193106). ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 63: Front Connector For The I/O Modules

    Wiring 6.8 Front connector for the I/O modules Front connector for the I/O modules 6.8.1 Characteristics of the front connector Introduction The sensors and actuators of your plant are connected to the ET 200MP distributed I/O system by means of front connectors. Wire the sensors and actuators to the front connector and then plug it into the I/O module You can either wire the front connector in the "pre-wiring position"...

  • Page 64: Wiring Front Connectors For I/O Modules Without Shield Contact Element

    Wiring 6.8 Front connector for the I/O modules The front connector is characterized by the following: ● 40 clamping points each ● Clamping technology: Screw ● If you want to supply load groups with the same potential (non-isolated), use the potential bridges supplied for the front connector.
  • Page 65 2. Pivot the front cover of the module to be wired up, until the front cover latches (Figure 1), or take the front cover completely off. Watch video (http://support.automation.siemens.com/WW/view/en/67462859) 3. Bring the front connector into the pre-wiring position. To do this, hook the front connector into the bottom of the module and swivel it upward until the front connector latches (Figure 2).

  • Page 66: Wiring Front Connectors For I/O Modules With Shield Contact Element

    Wiring 6.8 Front connector for the I/O modules Use of the potential bridges for I/O modules without shield contact element With the delivered potential bridges, for digital modules with a maximum rated voltage of 24 V DC, you can bridge the terminals for the voltage supply and thus reduce the wiring effort. The bridges can be inserted between the facing terminals 9 and 29, 10 and 30, 19 and 39, and 20 and 40.
  • Page 67 Components of a front connector for I/O modules with shield contact element Preparing front connectors for I/O modules with shield contact element Watch video sequence (http://support.automation.siemens.com/WW/view/en/67462859) 1. Remove the connection separator from the lower part of the connector (Figure 1).
  • Page 68 Wiring 6.8 Front connector for the I/O modules 4. Place the included cable strain relief (cable tie) for the cable harness into the front connector (Figure 4). 5. Swivel the front cover upwards until it latches into place (Figure 5), or take off the front cover completely.
  • Page 69 Wiring 6.8 Front connector for the I/O modules 6. Bring the front connector into the pre-wiring position. To do this, hook the front connector into the bottom of the module and swivel it upwards until the front connector latches (Figure 6). Result: In this position, the front connector still protrudes from the module (Figure 7).
  • Page 70 Wiring 6.8 Front connector for the I/O modules 7. Wire the power supply element (Figure 8). Terminals 41/42 and 43/44 are galvanically connected to each other. If you connect the supply voltage to 41 (L+) and 44 (M), then with terminals 42 (L+) and 43 (M) you can loop the potential to the next module.
  • Page 71 Wiring 6.8 Front connector for the I/O modules 3. Put the strain relief (cable tie) around the cable harness, and pull the strain relief for the cable harness tight (Figure 2). 4. Insert the shield clamp from below into the shielding bracket in order to connect the cable shielding (Figure 3).

  • Page 72: Bringing The Front Connector Into Final Position

    Wiring 6.8 Front connector for the I/O modules 6.8.4 Bringing the front connector into final position Bring the front connector from the pre-wiring position into final position 1. Grip the front connector by the unlocking strap. 2. Pull on the strap until the front connector is released from its latched position. 3.
  • Page 73 Wiring 6.8 Front connector for the I/O modules Bringing the front connector directly into final position 1. Grip the front connector by the unlocking strap. 2. Push the guide pins of the front connector into the guide channel that has been displaced downwards.

  • Page 74: Marking The I/O Modules

    Wiring 6.9 Marking the I/O modules Marking the I/O modules 6.9.1 Labeling strips Introduction Mark the pin assignment of the I/O modules using labeling strips. The labeling strip can be written on as desired, and is slid into the outside of the front cover. The labeling strips are available in the following models: ●...

  • Page 75: Optional Marking

    Wiring 6.9 Marking the I/O modules 6.9.2 Optional marking Introduction On the I/O modules there is free space on the front cover, that permits an additional labeling or marking on the part of the customer. Optional marking The marking label (approx. 12 x 30 mm) can be prepared and applied as needed by the customer.
  • Page 76 Wiring 6.9 Marking the I/O modules ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 77: Configuring

    Configuration software Requirements Installation information STEP 7 (TIA Portal) V12 and STEP 7 online help above STEP 7 V5.5 SP3 and above GSD file: GSDML-Vx.y-siemens-et200mp-"Date in STEP 7 online help format yyyymmdd".xml Software of another manufacturer Manufacturer documentation (http://support.automation.siemens.com/WW/view/en /19698639/130000) * The TIA Portal supports GSDML specification V2.25.

  • Page 78: Selection Of The Load Power Supply (Pm)

    • Reference Further information on load power supplies can be found on the Internet (http://mall.automation.siemens.com) in the online catalog and/or in the online ordering system. Short-circuit detection Modules detect a short-circuit at the output, when the rated output current is clearly exceeded (approx.

  • Page 79: Commissioning

    Commissioning Commissioning the ET 200 MP Introduction You commission the automation system in accordance with the relevant plant configuration. The section below describes the procedure of commissioning the ET 200MP connected to an IO controller. Requirements for ET 200MP on PROFINET IO Note Performing tests You must ensure the safety of your plant.

  • Page 80: Startup Of The Et 200Mp

    Commissioning 8.2 Startup of the ET 200MP Startup of the ET 200MP Function principle The following diagram schematically illustrates the startup of the ET 200MP as an IO device on PROFINET IO : Please observe the startup sequence in chapter Commissioning the ET 200 MP (Page 79).

  • Page 81: Identification Data

    Commissioning 8.3 Identification data Identification data 8.3.1 Reading out and entering I&M data Introduction I&M identification data is read-only (I data) or read/write (M data) information that is saved on the module. Identification data (I&M0): Manufacturer information about the module, that can only be read, and is in part also printed on the housing of the module, e.g., order number and serial number.

  • Page 82: Record Structure For I&M Data

    Commissioning 8.3 Identification data Procedure for entering maintenance data via STEP 7 The default module name is assigned by STEP 7. You can enter the following information: ● Plant designation (I&M1) ● Location identifier (I&M1) ● Installation date (I&M2) ● Additional information (I&M3) 1.
  • Page 83 Default setting Explanation Identification data 0: (data record index AFF0 VendorIDHigh read (1 bytes) 0000 The vendor name is saved to this parameter. (decimal 42 = SIEMENS AG) VendorIDLow read (1 bytes) 002A Order_ID read (20 bytes) 6ES7155-5AA00- Order number of the module (e.g. of the...

  • Page 84: Protection By Locking The Interface Module

    Commissioning 8.4 Protection by locking the interface module Protection by locking the interface module Protect your interface module from unauthorized access using a sufficiently secured front cover. You have e.g. the following options: ● affix a seal ● secure the front cover with a lock or cable tie Figure 8-2 Locking strap on the interface module Note...

  • Page 85: Maintenance

    Maintenance Removing and inserting I/O modules Removing and inserting front connectors and I/O modules with live voltage is not allowed! NOTICE Physical damage can occur If you install or uninstall front connectors and/or I/O modules with switched-on voltage, this can lead to undefined conditions in your plant. Physical damage to the ET 200MP may occur as a result.

  • Page 86: Replacement Of I/O Modules And Front Connectors

    Maintenance 9.2 Replacement of I/O modules and front connectors Replacement of I/O modules and front connectors 9.2.1 Coding element on the I/O module and on the front connector Introduction All front connectors for the ET 200MP I/O modules are identical. The coding element prevents a front connector from being inserted on a module with a different electrical pin assignment.
  • Page 87 Maintenance 9.2 Replacement of I/O modules and front connectors Figure 9-2 Coding element in the I/O module / front connector A coded front connector can be inserted on modules with the same electrical pin assignment. Please note the chapter Application planning (Page 31). Note If the coding element is changed or removed, it will be possible to insert the front connector on modules in which the electrical connection is not properly wired.

  • Page 88: Replacing An I/O Module

    Maintenance 9.2 Replacement of I/O modules and front connectors 9.2.2 Replacing an I/O module Introduction When the front connector is first inserted into the I/O module, a part of the coding element clips onto the front connector. When you replace an I/O module with the same type of module, the correct coding element is already present in the front connector.

  • Page 89: Replacing A Front Connector

    Maintenance 9.2 Replacement of I/O modules and front connectors 9.2.3 Replacing a front connector Introduction When the front connector is first inserted into the I/O module, a part of the coding element clips onto the front connector. When you replace a defective front connector with a new front connector, you must transfer the coding element into the new front connector.

  • Page 90: Coding Element On The Power Connector Of The Power Supply Module

    Maintenance 9.3 Coding element on the power connector of the power supply module Coding element on the power connector of the power supply module Introduction The coding consists of a 2-part coding element. Ex factory a part of the coding element is inserted into the back side of the power connector. The other part is firmly inserted in the power supply module.
  • Page 91 Maintenance 9.3 Coding element on the power connector of the power supply module Procedure 1. Orient yourself to the labeling on the power cable connector. Figure 9-6 Labeling on the power cable connector 2. Orient yourself to the red marking on the coding element. 3.

  • Page 92: Firmware Update

    Maintenance 9.4 Firmware update Firmware update Introduction During operation of the ET 200MP it may be necessary to update the firmware (e,g. for functional enhancements). Update the firmware of the interface module and I/O modules using firmware files. Options for the firmware update Online via PROFINET IO (with STEP 7) Requirement The ET 200MP is accessible online via PROFINET IO.

  • Page 93: Resetting Interface Module To Factory Settings

    Maintenance 9.5 Resetting interface module to factory settings Resetting interface module to factory settings Introduction When you reset to factory settings ● the interface module is set to the delivery condition and ● the properties of the interface module are set to the following values: Table 9- 1 Properties of the interface module in delivery condition Properties...
  • Page 94 Maintenance 9.5 Resetting interface module to factory settings ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 95: Technical Specifications

    In the event of deviations between the statements in this document and the manuals, the statements in the product manuals take priority. Reference The certificates for the markings and approvals can be found on the internet under Service&Support (http://www.siemens.com/automation/service&support). Safety information WARNING Personal injury and damage to property may occur.
  • Page 96 ● 94/9/EC on "equipment and protective systems for use in hazardous areas" (explosion protection directive) The EC declaration of conformity is held on file available to competent authorities at: Siemens Aktiengesellschaft Industry Sector I IA AS FA WF AMB Postfach 1963...
  • Page 97 Technical specifications 10.1 Standards and approvals cULus approval Underwriters Laboratories Inc. in accordance with ● UL 508 (Industrial Control Equipment) ● CSA C22.2 No. 142 (Process Control Equipment) cULus HAZ. LOC approval Underwriters Laboratories Inc. in accordance with ● UL 508 (Industrial Control Equipment) ●...
  • Page 98 Technical specifications 10.1 Standards and approvals ATEX approval In accordance with EN 60079-15 (Electrical apparatus for potentially explosive atmospheres; Type of protection "n") and EN 60079-0 (Electrical apparatus for potentially explosive gas atmospheres - Part 0: General Requirements) Tick mark for Australia and New Zealand The ET 200MP distributed I/O system meets the requirements of the standard AS/NZS CISPR 16.
  • Page 99 Technical specifications 10.1 Standards and approvals Use in residential areas Note The ET 200MP is intended for use in industrial areas; use in residential areas may have an impact on radio/TV reception. If you want to use the ET 200MP in residential areas, you must ensure that its radio interference emission complies with limit value class B in accordance with EN 55011.

  • Page 100: Electromagnetic Compatibility

    ±1 kV (signal lines < 30 m) High-energy single pulse (surge) in accordance with IEC 61000-4-5 External protective circuit required (not for 230 V modules) (see function manual Designing interference-free controllers (http://support.automation.siemens.com/WW/view/en/59193566) ±2 kV (power supply lines) Asymmetric coupling •...
  • Page 101 Technical specifications 10.2 Electromagnetic compatibility Sinusoidal disturbances The following table shows the electromagnetic compatibility of the ET 200MP with regard to sinusoidal disturbances. ● RF radiation Table 10- 3 Sinusoidal disturbances with RF radiation RF radiation in accordance with IEC 61000-4-3/NAMUR 21 Corresponds with degree of severity Electromagnetic RF field, amplitude-modulated...

  • Page 102: Shipping And Storage Conditions

    Technical specifications 10.3 Shipping and storage conditions 10.3 Shipping and storage conditions Introduction The ET 200MP distributed I/O system exceeds requirements in terms of shipping and storage conditions according to IEC 61131-2. The following information applies to modules that are shipped and/or stored in their original packaging. Shipping and storage conditions for modules Table 10- 7 Shipping and storage conditions for modules...

  • Page 103: Mechanical And Climatic Ambient Conditions

    Technical specifications 10.4 Mechanical and climatic ambient conditions 10.4 Mechanical and climatic ambient conditions Operating conditions The ET 200MP distributed I/O system is suitable for use in weather-proof, fixed locations. The operating conditions exceed requirements according to DIN IEC 60721-3-3: ●...
  • Page 104 Technical specifications 10.4 Mechanical and climatic ambient conditions Test of mechanical ambient conditions The table below provides important information with respect to the type and scope of the test of ambient mechanical conditions. Table 10- 9 Type and scope of the tests of mechanical ambient conditions Condition tested Test Standard Note...

  • Page 105: 10.5 Information On Insulation, Protection Class, Degree Of Protection And Rated Voltage

    Technical specifications 10.5 Information on insulation, protection class, degree of protection and rated voltage 10.5 Information on insulation, protection class, degree of protection and rated voltage Insulation The insulation is designed in accordance with the requirements of EN 61131-2: 2007. Note For modules with 24 V DC supply voltage, the electrical isolation is designed for max.

  • Page 106: Use Of The Et 200Mp In Zone 2 Potentially Explosive Atmospheres

    Static value: Creation as functional extra-low voltage with safe electrical isolation in accordance with IEC 60364-4-41 10.6 Use of the ET 200MP in zone 2 potentially explosive atmospheres See product information Deployment of the modules in zone 2 potentially explosive atmospheres (http://support.automation.siemens.com/WW/view/en/19692172). ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 107: Dimension Drawings

    Dimension drawings Dimension drawings of the mounting rails Mounting rail 160 mm The figure below shows the dimension drawing of the 160 mm mounting rail. Figure A-1 Dimension drawing of the 160 mm mounting rail ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...
  • Page 108 Dimension drawings A.1 Dimension drawings of the mounting rails Mounting rail 482.6 mm The figure below shows the dimension drawing of the 482.6 mm mounting rail. Figure A-2 Dimension drawing of the 482.6 mm mounting rail Mounting rail 530 mm The figure below shows the dimension drawing of the 530 mm mounting rail.
  • Page 109 Dimension drawings A.1 Dimension drawings of the mounting rails Mounting rail 830 mm The figure below shows the dimension drawing of the 830 mm mounting rail. Figure A-4 Dimension drawing of the 830 mm mounting rail Mounting rail 2000 mm The figure below shows the dimension drawing of the 2000 mm mounting rail.

  • Page 110: Dimension Drawing Of The Shielding Bracket

    Dimension drawings A.2 Dimension drawing of the shielding bracket Dimension drawing of the shielding bracket Dimension drawing of the shielding bracket Figure A-6 Dimension drawing of the shielding bracket ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 111: Dimension Drawing Of The Shield Clamp

    Dimension drawings A.3 Dimension drawing of the shield clamp Dimension drawing of the shield clamp Dimension drawing of the shield clamp Figure A-7 Dimension drawing of the shield clamp Dimension drawing of the power supply element Dimension drawing of the power supply element Figure A-8 Dimension drawing of the power supply element ET 200MP Distributed I/O System...

  • Page 112: Dimension Drawing Of The Labeling Strip

    Dimension drawings A.5 Dimension drawing of the labeling strip Dimension drawing of the labeling strip Dimension drawing of the labeling strip Figure A-9 Dimension drawing of the labeling strip ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 113: Accessories/Spare Parts

    Accessories/spare parts Accessories for the ET 200MP distributed I/O system Table B- 1 ET 200MP accessories Designation Order number Mounting rail 6ES7590-1AB60-0AA0 Mounting rail, 160 mm (with drill holes) • 6ES7590-1AE80-0AA0 Mounting rail, 482 mm (with drill holes) • 6ES7590-1AF30-0AA0 Mounting rail, 530 mm (with drill holes) •...
  • Page 114 Accessories/spare parts Online catalog Additional order numbers for ET 200MP can be found on the Internet (http://www.siemens.com/industrymall) in the online catalog and online ordering system. ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 115: Service&Support

    Our Service & Support accompanies you worldwide in all matters concerning automation and drive technology from Siemens. We provide direct on-site support in more than 100 countries through all phases of the life cycle of your machines and plants.
  • Page 116 The comprehensive online information platform supports you in all aspects of our Service & Support at any time and from any location in the world. You can find Online Support on the Internet at the following address: Internet (http://www.siemens.com/automation/service&support). Technical Consulting Support in planning and designing your project: From detailed actual-state analysis, definition of the goal and consultation on product and system questions right through to the creation of the automation solution.
  • Page 117 At your service locally, around the globe: your partner for consultation, sales, training, service, support, spare parts... for the entire range of products supplied by Industry Automation and Drive Technologies. You can find your personal contact in our contacts database at: Internet (www.siemens.com/automation/partner). ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...
  • Page 118 Service&Support ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

  • Page 119: Glossary

    Glossary Automation system Programmable logic controller for the closed-loop and open-loop control of process chains in the process engineering industry and manufacturing technology. The automation system consists of different components and integrated system functions according to the automation task. A common transfer route to which all devices are connected; it has two defined ends. Bus cable connector Physical connection between the bus device and the bus cable.
  • Page 120 Glossary Firmware update Upgrade of firmware for modules (interface modules, I/O modules etc.), e.g. after functional enhancements, to the newest firmware version (update). Ground Conductive earth whose electrical potential can be set equal to zero at any point. All interconnected, inactive parts of a piece of equipment that cannot accept any dangerous contact voltage, even in the event of a fault.
  • Page 121 Glossary Parameter assignment Parameter assignment is the transfer of parameters from the IO controller to the IO device. PELV Protective Extra Low Voltage = extra low voltage with safe isolation Pre-wiring Wiring of the electrical system on the front connector before the front connector is used on the I/O module.
  • Page 122 Glossary SELV Safety Extra Low Voltage = Safety Extra Low Voltage System power supply Consists of the integrated power supply module of the interface module, and additional power supply (PS) modules if necessary. The system power supply serves exclusively to supply the I/O modules via the backplane bus.

  • Page 123: Index

    Index Mounting rail, 107 Power supply element, 111 Shield clamp, 111 Shielding bracket, 110 Documentation, 9 24 V DC supply, 52 Electrical isolation, 56 Access protection, 84 Electromagnetic compatibility (EMC), 100 Accessories, 113 Electrostatic discharge, 100 Ambient condition EMC (Electromagnetic compatibility), 100 Climatic, 104 Disturbances, 100 mechanical, 103...
  • Page 124 Index Ground potential, 44 Maintenance Grounding Coding element, 86 Configuration on grounded reference potential, 53 Firmware update, 92 graphical overview of ET 200MP, 55 Removal and installation, 85 Mounting rail and ground potential, 44 Replacing a front connector, 89 replacing modules, 88 Marking Labeling strips, 74 optional, 75...
  • Page 125 Index Power supply element, 111 Test voltage, 105 Power supply module, 18 type-coded, 86 wiring, 59 Wiring rules, 57 PROFINET IO, 13 Connecting via RJ45 bus cable connectors, 61 U connector, 17 Network topology, 14 Starting up the ET 200MP, 80 Properties, 20 Configuration, 20 Connection technology, 21...
  • Page 126 Index ET 200MP Distributed I/O System System Manual, 01/2013, A5E03723484-01...

Table of Contents