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Troubleshooting Guide
TROUBLE SHOOTING
1.
Pump will not cycle
A.
Check to make sure the unit has enough pressure to operate and that the air inlet valve is open.
B.
Check the discharge line to insure that the discharge line is neither closed nor blocked.
C. If the spool in the air distribution valve is not shifting check the main spool. It must slide freely.
D. Excessive air leakage in the pump can prevent cycling. Air leakage from the exhaust port indicates leakage in the air distribution
valve. See further service instructions.
E.
Blockage in the liquid chamber can impede movement of diaphragm.
2.
Pump cycles but will not pump
A.
Suction side of pump pulling in air. Check the suction line for air leaks and be sure that the end of the suction line is submerged.
Check flange bolting. Check valve flanges and manifolds to chamber flange joints.
B.
Make certain the suction line or strainer is not plugged. Restriction at the suction is indicated by a high vacuum reading when a
vacuum gauge is installed in the suction line.
C. Check valves may not be seating properly. To check, remove the suction line and cover the suction port with your hand. If the
unit does not pull a good suction (vacuum), the check valves should be inspected for proper seating.
D. Static suction life may be too high. Priming can be improved by elevating the suction and discharge lines higher than the check
valves and pouring liquid into the unit through the suction inlet. When priming at high suction lifts or with long suction lines oper-
ate the pump at maximum cycle rate.
3.
Low performance
A.
Capacity is reduced as the discharge pressure increases. Performance capability varies with available inlet supply. Check air
pressure at the pump inlet when the pump is operating to make certain that adequate air supply is maintained.
B.
Check vacuum at the pump suction. Capacity is reduced as vacuum increases. Reduced flow rate due to starved suction will be
evident when cycle rate can be varied without change in capacity. This condition will be more prevalent when pumping viscous
liquids. When pumping thick, heavy material the suction line must be kept as large in diameter and as short as possible, to keep
suction loss minimal.
C. Low flow rate and slow cycling rate indicate restricted flow through the discharge line. Low flow rate and fast cycling rate indicate
restriction in the suction line or air leakage into suction. For more information, refer to the Warren Rupp Troubleshooting Guide.
WARRANTY: This unit is guaranteed for a period of five years against defective material and workmanship.
For high pressure pumps used in conjunction with another diaphragm pump in "skid mount" system: The EH2-M will not prime against the
head created by the fill pump. Run both simultaneously at start-up.
RECOMMENDED WARREN RUPP
TO MAXIMIZE PUMP PERFORMANCE:
• Tranquilizer
Surge Suppressor. For nearly pulse-free flow.
®
• Warren Rupp Air Dryer. For clean, dry compressed air.
• Warren Rupp Filter/Regulator. For modular installation and service convenience.
• Warren Rupp Speed Control. For manual or programmable process control. Manual adjustment or
4-20mA reception.
For more detailed information on these accessories, contact your local
Warren Rupp Factory-Authorized Distributor, or Warren Rupp corporate headquarters.
sandpiperpump
sh2mdl7sm-rev1218
ACCESSORIES
®
.
com
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Model SH2-M •
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