Table of Contents
Advertisement
Quick Links
Table of Contents
Engineering Data and Performance Curve............................................................ 1
Explanation of Pump Nomenclature ...................................................................... 2
Dimensions .........................................................................................................3-4
Installation Guide ................................................................................................... 5
Principle of Operation ............................................................................................ 6
Installation and Start-Up ........................................................................................ 6
Air Supply .............................................................................................................. 6
Air Inlet & Priming .................................................................................................. 6
Air Exhaust ............................................................................................................ 7
Between Uses ....................................................................................................... 7
Check Valve Servicing ........................................................................................... 7
Diaphragm Servicing ..........................................................................................7-8
Air Valve Lubrication .............................................................................................. 8
: Externally Serviceable Air Distribution System .............................8-9
®
Pilot Valve .............................................................................................................. 9
Pilot Valve Actuator ................................................................................................ 9
Troubleshooting .................................................................................................. 10
Warranty .............................................................................................................. 10
Material Codes .................................................................................................... 11
Important Safety Information ............................................................................... 12
Recycling ............................................................................................................. 12
Grounding The Pump .......................................................................................... 13
Composite Repair Drawing.................................................................................. 14
Composite Repair Parts List ...........................................................................15-16
CE Declaration of Conformity - Machinery .......................................................... 17
CE Declaration fo Conformity - ATEX .................................................................. 18
Explanation of ATEX Certification ........................................................................ 19
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA
hdb3dl3sm-rev0211
SERVICE AND OPERATING MANUAL
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
Models HDB3/HDB4
See pages 17 & 18
II 2GD T5
for ATEX ratings
Type 3
©Copyright 2010 Warren Rupp, Inc. All rights reserved.
Advertisement
Table of Contents
Related Manuals for Warren rupp HDB3
Summary of Contents for Warren rupp HDB3
-
Page 1: Table Of Contents
CE Declaration fo Conformity - ATEX ..............18 Explanation of ATEX Certification ................ 19 Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com hdb3dl3sm-rev0211 ©Copyright 2010 Warren Rupp, Inc. -
Page 3: Engineering Data And Performance Curve
No-lube, no-stall 125 psi or 289 ft. of water (0 to 988 liters per minute) design (8.8 Kg/cm or 88 meters) MODEL HDB3/HDB4 Performance Curve AIR CONSUMPTION SCFM (M /hr) Performance based on the following: elastomer fitted pump, flooded suction, 20(34) water at ambient conditions. -
Page 4: Explanation Of Pump Nomenclature
Explanation of Pump Nomenclature: HDB3 & HDB4 MATERIALS OF CONSTRUCTION To order a pump or replacement parts, first enter the Model Number HDB3, or HDB4, followed by the Type Designation listed below in the far left column. HDB3 Manifold Manifold... -
Page 5: Dimensions
Top Ported 3" 125# ANSI FLANGE & DISCHARGE, 3/4" NPT AIR INLET PORT, 1' NPT AIR EXHAUST PORT Bottom Ported 3" 125# ANSI FLANGE & DISCHARGE, 3/4" NPT AIR INLET PORT, 1' NPT AIR EXHAUST PORT hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 3... -
Page 6: Dimensions
Top Ported 4" 125# ANSI FLANGE & DISCHARGE, 3/4" NPT AIR INLET PORT, 1' NPT AIR EXHAUST PORT Bottom Ported 4" 125# ANSI FLANGE & DISCHARGE, 3/4" NPT AIR INLET PORT, 1' NPT AIR EXHAUST PORT hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 4... -
Page 7: Installation Guide
The air exhaust should be Warren Rupp piped to an area for safe disposition of the product TA3/TA80 Tranquilizer /Surge Supressor being pumped, in the event ® of a diaphragm failure. 020-051-000 Filter/Regulator Surge Suppressor hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 5... -
Page 8: Principle Of Operation
For the most efficient use of compressed air and the longest diaphragm life, throttle the air inlet to the lowest cycling rate that does not reduce flow. hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 6... -
Page 9: Air Exhaust
(approximately 7/8" apart). Turn the center screw loose from the back plate and the assembly will come apart. SANDPIPER® is a registered tradename of Warren Rupp, Inc. hdb3dl3sm-rev0611... -
Page 10: Air Valve Lubrication
Proper lubrication of the compressed air supply would entail the use of an air line lubricator (available from Warren Rupp) set to deliver one drop of 10 wt., non-detergent oil for every 20 SCFM of air the pump consumed at its point of operation. -
Page 11: Pilot Valve
It may be necessary to use a fine piece of wire to pull them out. The bushing can be turned out through the inner chamber by removing the outer chamber assembly. Replace the bushings if pins have bent. hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 9... -
Page 12: Troubleshooting
C. Air leak at suction manifold joint or elbow flange one side. D. Plugged or dirty muffler. For additional information, see the Warren Rupp Troubleshooting Guide. WARRANTY: This unit is guaranteed for a period of five years against defective material and workmanship. -
Page 13: Material Codes
Silver Plated Steel Glass Filled Polypropylene; Color: BLACk Nickel Plated unfilled Polypropylene; Color: NATuRAL PortaPump, Tranquilizer and SludgeMaster are Filled Nylon Polyvinyl Chloride registered tradenames of Warren Rupp, Inc. Food Grade Santoprene; Color: NATuRAL Black Vinyl hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 11... -
Page 14: Important Safety Information
AODD pumps are made ® of recyclable materials (see chart on page 10 for material specifications). We encourage pump users to recycle worn out parts and pumps whenever possible, after any hazardous pumped fluids are thoroughly flushed. hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 12... -
Page 15: Grounding The Pump
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required, or in the absence of local codes, an industry or nationally recognized code having jurisdiction over specific installations. hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 13... -
Page 16: Composite Repair Drawing
Convert from one configuration to the other by rotating the outer chambers as indicated and substituting the proper pump base (low base for top porting, high base for bottom porting). ©Copyright 2010 Warren Rupp, Inc. All rights reserved. ® SANDPIPER is a registered tradename of Warren Rupp, Inc. hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 14... -
Page 17: Composite Repair Parts List
Ball, Check Valve 050.014.365W. Ball, Check Valve 170.064.330. Capscrew, Hex Head 334.023.010. Flange, Suction & Discharge 334.023.110. Flange, Suction & Discharge 360.045.608. Gasket, Manifold (Use with FKM & PTFE Diaphragms) 360.045.379. Gasket, Manifold 360.045.384. Gasket, Manifold hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 15... - Page 18 FKM Diaphragms, Sealing Rings, PTFE Check Balls, Gaskets 476.046.635. WETTED END KIT PTFE Check Balls, Overlay Diaphragms and Sealing Rings, Neoprene Backup Diaphragms, Gaskets 476.046.636. WETTED END KIT Food Grade Nitrile Diaphragms and Sealing Rings, PTFE Check Balls, Gaskets hdb3dl3sm-rev0611 Model HDB3/HDB4 Page 16...
-
Page 19: Ce Declaration Of Conformity - Machinery
Declaration of Conformity Manufacturer: Warren Rupp, Inc. , 800 N. Main Street, P.O. Box 1568, ® Mansfield, Ohio, 44901-1568 USA certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, RS Series... -
Page 20: Ce Declaration Fo Conformity - Atex
EC Declaration of Conformity In accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments. Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001, ® EN13463-5: 2003 A Unit of IDEX Corportion 800 North Main Street P.O. Box 1568... -
Page 21: Explanation Of Atex Certification
KEMA 09ATEX0071 X Pump types, HDB1½, HDB40, II 1 G c T5 KEMA 09ATEX0071 X KEMA 09ATEX0071 X HDB2, HDB50, HDB3, HDF1, II 3/1 G c T5 KEMA 09ATEX0072 X KEMA 09ATEX0071 X HDF25, HDF2, HDF3M, PB¼, II 1 D c T100...
Need help?
Do you have a question about the HDB3 and is the answer not in the manual?
Questions and answers