Samoa LARIUS GHIBLI 24:1 Operating And Maintenance Manual
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Samoa LARIUS GHIBLI 24:1 Operating And Maintenance Manual

Pneumatic pump for extrusion
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GHIBLI 24:1
Pneumatic pump
for extrusion
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Summary of Contents for Samoa LARIUS GHIBLI 24:1

  • Page 1 w w w . l a r i u s . c o m GHIBLI 24:1 Pneumatic pump for extrusion...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    GHIBLI 24:1 GHIBLI 24:1 Pneumatic pump for extrusion INDEX WARNINGS ..................................2 WORKING PRINCIPLE ..............................3 TECHNICAL DATA ................................3 DESCRIPTION OF THE EQUIPMENT ..........................5 TRANSPORT AND UNPACKING ..........................6 CONDITIONS OF GUARANTEE ...........................6 SAFETY RULES ................................6 TYPICAL INSTALLATION ..............................7 SETTING-UP ................................8 WORKING ..................................8 CLEANING AT THE END OF THE WORK ........................8 ROUTINE MAINTENANCE ............................9 PROBLEMS AND SOLUTIONS ..........................10...

  • Page 4: Awarnings

    GHIBLI 24:1 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...

  • Page 5: Bworking Principle

    GHIBLI 24:1 WORKING PRINCIPLE GHIBLI 24:1 DE is a high pressure pneumatic pump used for piston ending with a shovel plate alowing to suck very viscous extrusion and transferring of high viscosity products. products. The pump is essentially constituted of an air motor and of a The ratio 24:1 means that the outlet pressure of material is 24 structure called "material pumping group"...
  • Page 6 GHIBLI 24:1 L/MIN 1000 L/MIN PUMP DELIVERY 7 bar (100 psi) 5 bar (70 psi) 3 bar (40 psi) Pump Weight Long 1310 20 Kg Medium 1080 19 Kg www.larius.com ED. 06 - 08/2020 - Cod. 150156...

  • Page 7: Ddescription Of The Equipment

    GHIBLI 24:1 DESCRIPTION OF THE EQUIPMENT Pos. Description Pos. Description Opening - Closing valve for air passage Material shovel plate Pump feed air inlet Bleeder valve Wet cup Upper packing nut Material pumping group Pneumatic motor Material outlet Eyebolt to fasten the pump for transport www.larius.com ED.

  • Page 8: Etransport And Unpacking

    GHIBLI 24:1 TRANSPORT AND SAFETY RULES UNPACKING Read carefully and entirely the following instructions before using the product. Please save these • The packed parts should be handled as indicated in the symbols instructions in a safe place. and markings on the outside of the packing. •...

  • Page 9: Htypical Installation

    GHIBLI 24:1 FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND Avoid approaching too much to the pump piston SPRAY GUN BEFORE USING THE EQUIPMENT. rod when the pump is working or under pressure. • ALWAYS USE THE FLExIBLE HOSE SUPPLIED WITH A sudden movement of the piston rod can cause STANDARD KIT.

  • Page 10: Isetting-Up

    GHIBLI 24:1 SETTING-UP PUMP FASTENING ON THE RAM For the correct fastening of the pump on the ram, use the holes placed on the base of the pneumatic motor. CONNECTION TO THE FEED AIR For pump feed use a hose with an internal diameter no lower than 10 mm.

  • Page 11: Lroutine Maintenance

    GHIBLI 24:1 ROUTINE MAINTENANCE • To prevent the product from drying up on the piston rod, refill Always close the compressed air supply and re- the packing nut with lubricant. lease the pressure in the plant before performing any check or maintenance of the pump. •...

  • Page 12: Mproblems And Solutions

    GHIBLI 24:1 PROBLEMS AND SOLUTION Problem Possible cause Solution The pump does not start Feed air not sufficient; Check on the air supply line. Increase the diameter of the feed hose; Outlet product line clogged; Clean. Disconnect the outlet hose of the product, feed the pump at the minimum pressure and verity if the pump starts without the outlet hose;...

  • Page 13: Nmanual Reset Of The Pneumatic Motor

    GHIBLI 24:1 MANUAL RESET OF THE PNEUMATIC MOTOR • The feed air pressure of the pump must never be higher than the maximum value indicated in the technical data (see on page 2). Exceed this value can block the valves of the pneumatic motor in the intermediate position of the cycle reversal.

  • Page 14: Pdisassembly Of The Pumping Group

    GHIBLI 24:1 • Carefully extract the motor cylinder fom the pump. • Check the condition of each part of the motor. For any eventual replacement of the screws (O3) of the • traverse, for their reassembly and correct adjustment see the drawing below and the exploded view on page 16.
  • Page 15 GHIBLI 24:1 • Unscrew the injection tube (P7). • Push downwards the motor piston rod till the shovel plate comes out of the housing. Unscrew the nuts (P8) and extract the shovel plate (P9). Unscrew the cylinder (P10) and remove the washer (P11) and •...
  • Page 16 GHIBLI 24:1 When fastening the pumping group to the pneumatic motor it is • Tighten the nut (P19) [and lock the dowel (P20)]. essential to observe the alignment and the correct centering. In Set the two nuts (P21) so as to align perfectly the housing. order to obtain these conditions, proceed as follows: •...
  • Page 17 GHIBLI 24:1 www.larius.com ED. 06 - 08/2020 - Cod. 150156...

  • Page 18: Qexploded View Of Pneumatic Motor

    GHIBLI 24:1 EXPLODED VIEW OF PNEUMATIC MOTOR WARNING: always indicate code and quantity for each part required. www.larius.com ED. 06 - 08/2020 - Cod. 150156...
  • Page 19 GHIBLI 24:1 MOTOR GASKETS KIT CODE 40050 Pos. Code Description Q. ty 96816 Complete motor Pos. Description 96001 Plug Gasket 95075 O-Ring Rubber valve 96003 Motor cylinder Complete valve screw 96005 Roller Anello OR 96006 Spring TRAVERSE SCREWS KIT CODE 40401 96007 Fork 96024...

  • Page 20: Rexploded View Of Pumping Standard Group

    GHIBLI 24:1 EXPLODED VIEW OF PUMPING STANDARD GROUP WARNING: always indicate code and quantity for each part required. www.larius.com ED. 06 - 08/2020 - Cod. 150156...
  • Page 21 GHIBLI 24:1 Pos. Code Description Q. ty Pos. Code Description Q. ty 96830 Medium complete pumping element 96876 Male ring for middle gaskets 96950 Long complete pumping element 96877 Package of middle gaskets 96073 O-Ring 96878 Female ring for middle gaskets 96860 Connection sleeve 96883...

  • Page 22: Saccessories

    GHIBLI 24:1 ACCESSORIES MANUAL REVOLVING SPRAY GUN EXT 85 M16X1,5 LA95 GUN - ART. 17500 Art. Description Art. Description Manual SPRAY GUN LA 95 for pneumatic 17519 Fixed fitting 3/8" 11702 sealing 17520 Fixed fitting 1/4" 11700 Manual SPRAY GUN LA 95 for sealing 17521 Fixed fitting M16X1,5 SPRAY GUN LA95 Art.
  • Page 23 GHIBLI 24:1 REGULATORS REGULATORS Art. Description Art. Description 7130 Automatic REGULATOR for mastics 10-130bar 7000 High pressure REGULATOR for recirculation 7030 High pressure REGULATOR 7050 REGULATOR for mastics EXTRUSION REGULATORS KIT Art. Description 40403 Low pressure flow regulator 40404 Low pressure flow regulator for dense products 40340 Regulator kit for high pressure recirculation Rif.
  • Page 24 GHIBLI 24:1 PNEUMATIC PUMPS FOR EXTRUSION Art. Description Art. Description Art. Description 7458 OMEGA 28:1 91950 Long split version VEGA 45:1 TWIN COLUMN HOIST + K500010 estrusion disc GHIBLI 24:1 7470 OMEGA 7470 91951 Medium split version VEGA 45:1 Art. Descrizione 7458 OMEGA 28:1...

  • Page 25: Declaration Of Conformity

    GHIBLI 24:1 CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: GHIBLI 24:1 Pneumatic pump for extrusion complies with the directives: - EC Directive 2006/42 Machinery Directive furthermore to the...
  • Page 26 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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